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8. Troubleshooting

Problem

Possible Cause

Prevention/Cure

Battery needs to be charged

Replace the AA battery. (Follow assembly instruction)

Wires or Electrode covered with
cooking residue

Clean wire and/or electrode with rubbing alcohol

Electrode and burners are wet

Wipe dry with cloth

Electrode cracked or broken –
sparks at crack

Replace electrode

Wire loose or disconnected

Reconnect wire or replace electrode/wire assembly

Wire

is

shorting

(Sparking

between igniter and electrode)

Replace igniter wire/electrode assembly

Burner will not light
using igniter

Bad igniter

Replace igniter

No gas flow

Check if LP gas cylinder is empty. If empty, replace or refill,
or else refer to “sudden drop in gas flow or reduced flame
height”

Coupling nut and regulator not
fully connected

Turning the coupling nut about one-half to three quarters
additional turn until solid stop. Tighten by hand only, Do not
use tools.

Obstruction of gas flow

Clear burner tubes, check for bent or kinked hose.

Spider webs or insect nest in
venturi

Clean venturi

Burner will not light
with match

Burner ports clogged or blocked Clean burner ports
Out of gas

Replace or refill LP gas cylinder

Sudden drop in gas
flow

or

reduced

flame height

Excess flow, safety device may
have been activated

Turn control knobs to “OFF”, wait 30 seconds and light
barbecue. If flames are still too low, reset the excessive flow
safety device by turning control knobs “OFF” and LP gas
cylinder valve to “CLOSED”. Disconnect regulator. Turn
control knobs to “HIGH”, wait 1 minute. Then turn control
knobs to “OFF”, and reconnect regulator and leak check
connections. Slowly turn LP gas cylinder valve to “OPEN”,
wait 30 seconds and then light barbecue per lighting
instructions.

Irregular

flame

pattern, flame does
not

run

the

full

length or burner

Burner ports are clogged or
blocked

Clean burner ports.

New burner may have residual
manufacturing oils

Burn barbecue for 15 minutes with the lid closed

Spider webs or insect nest in
venturi

Clean venturi

Food

residue,

grease

or

seasoning salt on burner

Clean burner

Flame is yellow or
orange

Poor alignment of valve to
injector venturi

Assure burner venturi is properly engaged with injector

High or gusting winds

Do not use barbecue in high winds

Low on LP Gas

Replace or refill LP gas cylinder

Flame blow out

Excess flow valve tripped

Adjust (lower) temperature accordingly

Persistent

grease

fire

Grease trapped by food buildup
around

burner system

Turn control knobs to “OFF”, Turn LP gas tank valve to
“CLOSED”. Leave lid in closed position and let fire burn out.
After barbecue cools, remove and clean all parts

Flashback (fire in
burner tube(s))

Burner and/or burner tubes are
blocked

Clean burner and/or burner tubes

Inside

of

lid

is

peeling (like paint
peeling)

The lid is stainless steel, not
painted

Baked on grease buildup has turned to carbon and is flaking
off. Clean thoroughly.

21

Summary of Contents for CLASSIC 500

Page 1: ...CE WITH BS EN498 2012 and BS EN 484 1998 STANDARD Manufactured by SHINERICH INDUSTRIAL LTD 8 F NOBLE CENTER NO 1006 3RD FUZHONG RD FUTIAN DISTRICT SHENZHEN CHINA Propane Gas Barbecue User Manual Irela...

Page 2: ...y contact your gas supplier or fire department IMPORTANT Hazardous fire or explosion may result if these instructions are ignored It is the user s responsibility to see that this barbecue is properly...

Page 3: ...ation 4 2 Safety instructions 5 3 Explode view Hardware 6 4 Assembly instructions 8 5 Installing with gas supply system 17 6 Operating instructions 18 7 Cleaning and maintenance 20 8 Troubleshooting 2...

Page 4: ...ON USE OUTDOORS ONLY If stored indoors detach and leave cylinder outdoors Read the instructions before using the appliance Minimum clearance from side and back of unit to combustible construction 100c...

Page 5: ...inspect the hose before each use of the appliance If there is evidence of abrasion wear cuts or leaks the hose must be replaced prior to the appliance being operated Use only factory authorized parts...

Page 6: ...3 Explode view Hardware 6 1 2 3 4 7 8 9 5 6 10 11 12 13 14 15 34 33 16 17 18 19 20 21 23 24 22 25 26 29 30 27 28 31 32...

Page 7: ...Part List Hardware List 7...

Page 8: ...carpet Follow all steps in order to properly assemble your product Make sure all the plastic protection rip off before assembling Do not force parts together as this can result in personal injury or...

Page 9: ...ters with a wrench See left hand picture below Also Install a non locking caster 27 at the front side and a locking caster 28 at the back of the cart right panel 26 Again tighten both casters with a w...

Page 10: ...STEP 4 STEP 5 10 21 29 26 21 26 25...

Page 11: ...or magnet 20 onto cart horizontal bar 24 with two M3x10 bolt and two M3 nuts 23 22 33 Install a door pivot 33 into the top and one into the bottom of each door 23 Install a door handle 22 each onto th...

Page 12: ...stallation holes on the cart base panel 29 Fix cart horizontal bar 24 to cart left panel 21 and cart right panel 26 with four M6x10 bolts See picture below NOTE It is recommended that two people perfo...

Page 13: ...bolts and two side handle washers 30 See picture below Attach left side shelf box 11 with the bolts previosly removed See diagram I These bolts need to be screwed in only the bolts See diagramm II Att...

Page 14: ...pe of the side burner 19 place the other end through the hole on the front panel of the right side shelf 18 Fix the side burner valve 31 with the control knob bezel 16 by two M4x10 bolts Install contr...

Page 15: ...ner ignition wire see part 31 to the side burner electrode see part 18 as illustrated in point G See following picture QVWDOO JUHDVH FXS RQWR JUHDVH FXS KDQJHU DQG SODFH LW DW WKH ERWWRP RI WKH UH ER...

Page 16: ...XUQHU WXEHV LQVLGH WKH UH ER QVWDOO ZDUPLQJ UDFN E LQVHUWLQJ KRRNV RQ ERWK HQGV LQWR WKH KROHV DQG JURRYHV RQ WKH UH ER 6HH 3RLQW DQG LQ WKH SLFWXUH EHORZ 3 11 5 6 3ODFH WKH FRRNLQJ JULOO RYHU WKH DPH...

Page 17: ...ot subject to twisting Disconnect LP Gas cylinder Before disconnecting make sure the LP gas tank valve in CLOSED Disconnect gas line from LP gas cylinder by turning knob counterclockwise until it is l...

Page 18: ...ected Lighting the barbecue If the burner still fails to light after several attempts try the manual ignition procedure below 1 Open BBQ hood 2 Ensure all the burners control knobs are in the position...

Page 19: ...els warming rack 5 To avoid losing natural juice use long handled tongs or spatulas instead of forks and turn foods over just once during cooking 6 When direct cooking adjust your burners to different...

Page 20: ...Use a pipe cleaner to clear obstructions A wire brush can be used to remove corrosion from the burner surfaces When refitting the burner be careful to check that the venture tubes of the burner fit ov...

Page 21: ...are still too low reset the excessive flow safety device by turning control knobs OFF and LP gas cylinder valve to CLOSED Disconnect regulator Turn control knobs to HIGH wait 1 minute Then turn contro...

Page 22: ...ranty includes manufacturing deficiencies and defective parts it extends to the replacement of these parts Expenses for shipping installation replacement of worn parts and other cost are not covered b...

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