Char-Broil Quickset Assembly, Use & Care Manual Download Page 1

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463822004
ASSEMBLY/USE & CARE
MANUAL

463822004 / 0–4165331 (01-09-04)

THIS GRILL IS FOR
OUTDOOR USE ONLY

Failure to follow all manufacturer’s
instructions could result in serious personal
injury and/or property damage.

WARNING

CAUTION

Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.

CAUTION:

INSTALLER / ASSEMBLER:

CONSUMER:

Read and follow all safety

statements, assembly instructions, and use
and care directions before attempting to
assemble and cook.

Leave these

instructions with consumer.

Keep this manual for future

reference.

If you have any questions or need
assistance during assembly, please call

1-800-241-7548.

Visit us on the web at:

www.charbroil.com

C O L U M B U S , G A

NATURAL GAS

Summary of Contents for Quickset

Page 1: ...cially as noted in the manual Wear protective gloves if necessary CAUTION INSTALLER ASSEMBLER CONSUMER Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook Leave these instructions with consumer Keep this manual for future reference If you have any questions or need assistance during assembly please call 1 800 241 7548 Visit...

Page 2: ...nd or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States only Do not modify for use in any other location Modification will result in a safety hazard DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous sit...

Page 3: ...acturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment from which it was purchased or to any retail establishment selling this product in order to obtain performance under this w...

Page 4: ...1 Side Support Brace 4502373 M 4 10x1 2 T 20 Self Tap Screw 4080043 N 2 Valve Clip 4151043 O 1 Burner Collector Assembly 4505085 P 1 Control Panel Assembly 4530174 Q 2 Control Knob 4154470 R 1 Grill Bottom 4580468 S 1 Grill Lid 4580190 T 1 Logo Plate 4157147 U 1 Grease Clip 5156607 Key Qty Description Part V 1 12 Natural Gas Hose 4158033 W 2 Leg Extender 4154540 1 Hardware Bag Cart 4254079 2 Hardw...

Page 5: ...PARTS DIAGRAM Model No 463822004 463822004 5 B E E D F F H K L C J J M M O P N R T U M A I N P Q P S G W W V ...

Page 6: ...Front Panel NOTE To prevent scratching lay grill on packing material to assemble Leave these loose 2 Qty 4 Qty 4 Parts to assemble 1 Back Support Brace 4 Carriage Bolt 2 4 Plastic Tee Knob 2 Wheel Assembly 2 Hitch Pin 2 Leg Extender A Turn assembly upside down B Secure back brace and side brace to left leg and back brace to right leg with carriage bolts and tee knobs Leave tee knobs loose on right...

Page 7: ...outside of brace See inset D Fully tighten tee knobs on both legs A B 4 Qty 4 Qty 4 Grill Bottom Control Panel Ignitor Wire Parts to assemble 1 Grill Bottom Assembly 4 Carriage Bolt 1 4 Metal Wing Nut 2 Control Knob A Stand cart upright B Make sure ignitor wire is connected to ignitor C Place grill bottom onto supports Control panel overlaps front panel D Secure with carriage bolts and wing nuts E...

Page 8: ...V bar onto supports at each end of grill bottom NOTE Ceramic briquets are not required 6 Parts to assemble 2 Side Shelf 8 Wing Screw or Crown Screw A Place shelves onto legs B Secure with four wing screws or crown screws per shelf Side Shelf Qty 8 Qty 8 OR ...

Page 9: ...uts C Snap logo plate into lid 8 Parts to assemble 1 Lower SwingAway 1 Upper SwingAway A Slide rear pivot wire of lower SwingAway into lower holes in side of grill lid B Insert leg wires into top hole of three hole pattern in side of grill bottom C Slide rear pivot wire of upper SwingAway into middle holes in side of grill lid D Insert leg wires into loop on sides of lower warming rack Lower Swing...

Page 10: ...king grate onto grate rests in grill bottom 10 Parts to assemble 1 Grease Clip A Hang grease clip beneath grill bottom B Hang an empty soup can not included from grease clip Rear view of grill Grease Clip Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION ...

Page 11: ...panel thread the natural gas hose onto the valve assembly and wrench tighten the connection See Use Care section for important safety instructions Please read Connecting Your Grill to the Natural Gas Source Leak Test and Burner Flame Check before using grill Natural Gas Hose ...

Page 12: ...onal regulator is not supplied with the product It is possible for a consumer making the connection themselves or a plumber not checking to tap into a 2 or 5 psi line If a pressure of 2 psi or greater is supplied to the appliance regulator on certain grills it will shut down and not deliver any gas to the grill Other concerns are the quick disconnect socket and hose which are only rated to 1 2 psi...

Page 13: ... any pressure testing on that system at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5kPa WARNING Do not use hard metal piping of any kind to connect this type of grill to natural...

Page 14: ...e to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Check with management to learn the requirements and fire codes for using a gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies Unless briquets are supplied with your...

Page 15: ...sh in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to position then turn back to position Valves should turn smoothly Before each use check to see if hose is cut or worn Replace damaged hose before using grill Use only parts specified by manufacturer Do not mistake brown or black accumulation of grease and smoke for pai...

Page 16: ...der grill remove soup can disconnect ignitor wire A and clips from burner B To remove clips pull down on large end of clip attached to the valve turn away from valve rotate upward and remove small end of clip from burner tube Inside grill remove burner assembly C clean ceramic portion of electrode with rubbing alcohol and a swab Clean outside of burner with soap and water Lay burner upside down on...

Page 17: ...463822004 17 Burner Electrode Burner Tube Valve Clip Ignitor Wire A B C ...

Page 18: ...ick Burgers 1 2 Roast 3 4 lbs Baking Potato whole Onions whole Tomatoes half Corn whole Mushrooms Beef Pork Lamb Poultry Seafood Venison Vegetables Setting Medium Medium Hot Low Medium Low Medium Low Medium Medium Hot Low Medium Medium Low Low Low Medium Medium Hot Medium Hot Low Medium Medium Medium Low Medium Low Low Medium Low Medium Cooking Time Med 7 10 min Well done 10 15 min Rare 3 6 min Me...

Page 19: ...king Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum PrecisionFlame and Design Sierra and TruFlame are registered Trademarks of the W C Bradley Company Thermos is a registered trademark of the Thermos Company and its affiliates Artisan Collectii...

Page 20: ...t underneath lip on carry over tube Prevention Solution Wipe dry with cloth Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace ignitor Check to see if LP tank is empty If LP tank is not empty refer to Turn the coupling nut about one half to three quarters additional Reengage burner and valve Check steps in assembly instructions Check for gas in LP ta...

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