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466231203 • 1

466231203 / P80112002A (04-15-03)

A S S E M B LY, U S E   A N D   C A R E   M A N U A L

C A U T I O N

Read and follow 

all safety statements,

assembly instructions,

and use and care 

directions before

attempting to 

assemble and cook. 

I N S TA L L E R /

A S S E M B L E R

Leave these instructions 

with consumer. 

C O N S U M E R

Keep this manual for

future reference. 

WA R N I N G  

Failure to follow all 

manufacturer’s 

instructions could 

result in serious 

personal injury and/or 

property damage. 

C A U T I O N

Some parts may contain

sharp edges - especially

as noted in the manual!

Wear protective gloves 

if necessary. 

THIS GRILL IS

FOR OUTDOOR

USE ONLY

If you have any questions 

or need assistance 

during assembly, 

please call 

1 - 8 0 0 - 2 4 1 - 7 5 4 8

.

Visit us on the web at:

w w w. c h a r b r o i l . c o m

4 6 3 2 2 1 5

If you have any questions

or need assistance

during assembly,

please call

1-800-241-7548 U.S

1-800-387-6057 CAN

THIS GRILL IS FOR

OUTDOOR USE ONLY

466231203

N

Summary of Contents for Commercial 466231203

Page 1: ...w all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary THIS GRILL IS FOR OUTDOOR USE ONLY If you have any questions or need assistance during assembly please call 1 800 241 7548 Visit us on the web at www charbroil com 4632215 If you have any qu...

Page 2: ...s and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and Canada only Do not modify for use in any other location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual For residential use only Do not use f...

Page 3: ...ductisnotcommercially practicable theretailersellingthisproductorChar Broilwill refundthepurchasepricepaidfortheproduct lesstheamount directlyattributabletousebytheoriginalconsumer purchaser priortodiscoveryofthenonconformity Inaddition inthestateof Californiaonly youmaytaketheproducttotheretail establishmentfromwhichitwaspurchasedortoanyretail establishmentsellingthisproductinordertoobtainperform...

Page 4: ... HHH 1 Connection Tube P03702002A I I I 1 Regulator with Hose 27 P03601004A JJJ 1 AA Battery P05301001A KKK 1 Front Panel Side Shelf Right P07502001B LLL 1 Sideburner Control Knob Seat P03408051J MMM 1 Match Lighting Stick with Chain P05507031E 1 Caster Wrench P05515002C 1 Grate Lifter P05515014F 1 Hardware Pack P06004004A 1 Owner s Manual P80112002A Parts List 466231203 Necessary tools for assemb...

Page 5: ... A B C D E F G H I J K L M M M N O P Q R S T U V W X Y Z AA PP BB CC E E KK FF GG NN JJ KK LL UU T T OO QQ RR K DD GG HH KKK I I MM NN OO PP SS UU UU UU VV VV VV VV W W XX XX YY ZZ ZZ AAA BBB CCC DDD EEE FFF GGG HHH I I I JJJ LLL CC MMM ...

Page 6: ...des using 8 of the 1 4x1 2 Phillips head screws Fully tighten See Fig 1 FIGURE 1 Cross Brace Bottom Shelf 4 Screw the 4 casters into the caster seats in the bottom of each cart leg Turn the threaded caster stem by hand clockwise until it stops Fully tighten with the wrench provided See Fig 2 5 Install the two side panels and one rear panel to the cart by using 4 of the 3 16x3 8 Phillips head screw...

Page 7: ...1 2 Phillips head screws Repeat this procedure for the side shelf on the right side of the cart See Fig 4 FIGURE 4 FIGURE 6 Sideburner shelf Side shelf Shelf bracket flat side facing outward Lower hole Door bracket Door Handle Hinge Hinge hole Align holes To reduce the weight of the grill head open the grill lid and remove the packed components This step requires 2 people to lift and position the ...

Page 8: ...ntact and spring from the ignitor slot See Fig 10 22 Place the supplied AA battery into the ignitor slot with the positive pole facing toward you 23 Place the spring with contact over the battery Screw the ignitor cap back onto the control panel FIGURE 10 Ignitor cap FIGURE 9 LP gas tank 24 Attach panel to front of sideburner shelf by placing top lip of panel ABOVE bottom lip of shelf Secure using...

Page 9: ...latororgrill Safetyreliefvalve ULlistedOverfillProtectionDevice OPD ThisOPDsafetyfeatureisidentifiedbya uniquetriangularhandwheel Useonly tanksequippedwiththistypeofvalve Supply system must be arranged for vapor withdrawal and include collar to protect LP tank valve LP Liquefied Petroleum Gas Isnontoxic odorlessandcolorlesswhenproduced ForYour Safety LPgashasbeengivenanodor similartorotten cabbage...

Page 10: ...e Fire Department If you cannot stop a gas leak immediately close LP tank valve and call LP gas supplier or your fire department WARNING WARNING WARNING WARNING WARNING B B B B B C C C C C Use of this POL transport plug A plastic part with external threads will defeat safety feature of valve A A A A A LP Tank Leak Test For your safety LeaktestmustberepeatedeachtimeLPtankisexchangedor refilled Dono...

Page 11: ...could activate releasing gas and cause a fire If you see smell or hear escaping gas immediately get away from the LP tank grill and call your fire department All spare LP tanks must have safety caps installed on the LP tank outlet D D D D DANGER ANGER ANGER ANGER ANGER 4 Brush soapy solution onto following connections 5 If growing bubbles appear there is a leak Close LP tank valve immediately and ...

Page 12: ...ncatchfire Usegrillatleast3ft fromanywallorsurface Maintain10ft clearancetoobjectsthatcancatchfireorsourcesofignition suchaspilotlightsonwaterheaters liveelectricalappliances etc Donotusecharcoal briquetsorlavarockinthisgrill ApartmentDwellers Checkwithmanagementtolearntherequirementsandfire codes for using an LP Gas Grill in an apartment If allowed useoutsideonthegroundfloorwithathree 3 footclear...

Page 13: ...VERY IMPORTANT Burner tubes must reengage valve openings 8 Carefully replace burners 9 Replace cotter pin beneath each burner 10 Replace grease tray and receptacle flametamers and cooking grates Clean burners prior to use after storing at the beginning of grilling season or a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months ...

Page 14: ...h 1600 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 1450 F All cuts of pork should reach 1600 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 1650 F or until steaming hot Indirect Cooking Poultry ...

Page 15: ... Cure Clean wires and or electrode with rubbing alcohol and clean swab Replace electrode s MainBurners Tipofelectrodeshouldbepointingtowardtipofcollector box The distance should be 1 8 to 1 4 adjust if necessary Sideburner Tipofelectrodeshouldbepointingtowardgasportopening on burner The distance should be 1 8 to 3 16 adjust if necessary Reconnectwiresorreplaceelectrode wireassembly Replaceignitorw...

Page 16: ...16 466231203 A Division of W C Bradley Co P O Box 1240 Columbus GA 31902 1240 ...

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