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466231203 • 11

• A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,
covered patio or other building. Never leave a LP tank inside a
vehicle which may become overheated by the sun.

• Do not store LP tank in an area where children play.

Leak Testing Valves, Hoses and Regulator

1. Turn all grill control knobs to OFF.
2. 
Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning hand wheel counter

clockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding
.

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling nut

counter clockwise by hand only - do not use tools to disconnect. Lift
LP tank wire upward off of LP tank collar, lift LP tank up and off of
support bracket. Install safety cap onto LP tank valve. Always use
cap and strap supplied with valve. Failure to use safety cap as
directed may result in serious personal injury and/or
property damage.

LP Tank
Valve

Safety
Cap

Retainer
Strap

• NEVER store a spare LP tank under or near grill or in

enclosed areas.

• Never fill the cylinder beyond 80% full.  An overfilled

spare LP tank is hazardous due to possible gas
released from the safety relief valve. The safety relief
valve on a LP tank could activate releasing gas and
cause a fire.

• If you see, smell or hear escaping gas, immediately

get away from the LP tank/grill and call your fire
department.

• All spare LP tanks must have safety caps installed on

the LP tank outlet.

D

D

D

D

DANGER

ANGER

ANGER

ANGER

ANGER

4. Brush soapy

solution onto
following
connections:

5. "If growing" bubbles appear,

there is a leak. Close LP tank
valve immediately and retighten
connections.  If leaks cannot
be stopped "do not try to
repair." 
Call for replacement parts.
Order new parts by giving the serial, model number and
name of items needed to the Grill Service Center

 

at

!

1-800-241-7548 U.S. or 1-800-387-6057 CAN.

6. Always close LP tank valve after performing leak test by

turning hand wheel clockwise.

Safety Tips

Before opening LP tank valve, check the coupling nut for
tightness.

When grill is not in use, turn off all control knobs and LP tank
valve.

Never move grill while in operation or still hot.

When moving the grill push it forward, do not pull from
behind.

Use long-handled barbecue utensils to avoid burns and
splatters.

Do not remove grease receptacle or tray until grill has
completely cooled.

If you notice grease or other hot material dripping from grill
onto valve, hose or regulator turn off gas supply at once.
Determine the cause, correct, clean and inspect valve, hose
and regulator before continuing. Perform a leak test.

The regulator may make a humming or whistling noise
during operation. This will not affect safety or use of grill.

If you have a grill problem see the "Troubleshooting Section".

Summary of Contents for Commercial 466231203

Page 1: ...w all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary THIS GRILL IS FOR OUTDOOR USE ONLY If you have any questions or need assistance during assembly please call 1 800 241 7548 Visit us on the web at www charbroil com 4632215 If you have any qu...

Page 2: ...s and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and Canada only Do not modify for use in any other location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual For residential use only Do not use f...

Page 3: ...ductisnotcommercially practicable theretailersellingthisproductorChar Broilwill refundthepurchasepricepaidfortheproduct lesstheamount directlyattributabletousebytheoriginalconsumer purchaser priortodiscoveryofthenonconformity Inaddition inthestateof Californiaonly youmaytaketheproducttotheretail establishmentfromwhichitwaspurchasedortoanyretail establishmentsellingthisproductinordertoobtainperform...

Page 4: ... HHH 1 Connection Tube P03702002A I I I 1 Regulator with Hose 27 P03601004A JJJ 1 AA Battery P05301001A KKK 1 Front Panel Side Shelf Right P07502001B LLL 1 Sideburner Control Knob Seat P03408051J MMM 1 Match Lighting Stick with Chain P05507031E 1 Caster Wrench P05515002C 1 Grate Lifter P05515014F 1 Hardware Pack P06004004A 1 Owner s Manual P80112002A Parts List 466231203 Necessary tools for assemb...

Page 5: ... A B C D E F G H I J K L M M M N O P Q R S T U V W X Y Z AA PP BB CC E E KK FF GG NN JJ KK LL UU T T OO QQ RR K DD GG HH KKK I I MM NN OO PP SS UU UU UU VV VV VV VV W W XX XX YY ZZ ZZ AAA BBB CCC DDD EEE FFF GGG HHH I I I JJJ LLL CC MMM ...

Page 6: ...des using 8 of the 1 4x1 2 Phillips head screws Fully tighten See Fig 1 FIGURE 1 Cross Brace Bottom Shelf 4 Screw the 4 casters into the caster seats in the bottom of each cart leg Turn the threaded caster stem by hand clockwise until it stops Fully tighten with the wrench provided See Fig 2 5 Install the two side panels and one rear panel to the cart by using 4 of the 3 16x3 8 Phillips head screw...

Page 7: ...1 2 Phillips head screws Repeat this procedure for the side shelf on the right side of the cart See Fig 4 FIGURE 4 FIGURE 6 Sideburner shelf Side shelf Shelf bracket flat side facing outward Lower hole Door bracket Door Handle Hinge Hinge hole Align holes To reduce the weight of the grill head open the grill lid and remove the packed components This step requires 2 people to lift and position the ...

Page 8: ...ntact and spring from the ignitor slot See Fig 10 22 Place the supplied AA battery into the ignitor slot with the positive pole facing toward you 23 Place the spring with contact over the battery Screw the ignitor cap back onto the control panel FIGURE 10 Ignitor cap FIGURE 9 LP gas tank 24 Attach panel to front of sideburner shelf by placing top lip of panel ABOVE bottom lip of shelf Secure using...

Page 9: ...latororgrill Safetyreliefvalve ULlistedOverfillProtectionDevice OPD ThisOPDsafetyfeatureisidentifiedbya uniquetriangularhandwheel Useonly tanksequippedwiththistypeofvalve Supply system must be arranged for vapor withdrawal and include collar to protect LP tank valve LP Liquefied Petroleum Gas Isnontoxic odorlessandcolorlesswhenproduced ForYour Safety LPgashasbeengivenanodor similartorotten cabbage...

Page 10: ...e Fire Department If you cannot stop a gas leak immediately close LP tank valve and call LP gas supplier or your fire department WARNING WARNING WARNING WARNING WARNING B B B B B C C C C C Use of this POL transport plug A plastic part with external threads will defeat safety feature of valve A A A A A LP Tank Leak Test For your safety LeaktestmustberepeatedeachtimeLPtankisexchangedor refilled Dono...

Page 11: ...could activate releasing gas and cause a fire If you see smell or hear escaping gas immediately get away from the LP tank grill and call your fire department All spare LP tanks must have safety caps installed on the LP tank outlet D D D D DANGER ANGER ANGER ANGER ANGER 4 Brush soapy solution onto following connections 5 If growing bubbles appear there is a leak Close LP tank valve immediately and ...

Page 12: ...ncatchfire Usegrillatleast3ft fromanywallorsurface Maintain10ft clearancetoobjectsthatcancatchfireorsourcesofignition suchaspilotlightsonwaterheaters liveelectricalappliances etc Donotusecharcoal briquetsorlavarockinthisgrill ApartmentDwellers Checkwithmanagementtolearntherequirementsandfire codes for using an LP Gas Grill in an apartment If allowed useoutsideonthegroundfloorwithathree 3 footclear...

Page 13: ...VERY IMPORTANT Burner tubes must reengage valve openings 8 Carefully replace burners 9 Replace cotter pin beneath each burner 10 Replace grease tray and receptacle flametamers and cooking grates Clean burners prior to use after storing at the beginning of grilling season or a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months ...

Page 14: ...h 1600 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 1450 F All cuts of pork should reach 1600 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 1650 F or until steaming hot Indirect Cooking Poultry ...

Page 15: ... Cure Clean wires and or electrode with rubbing alcohol and clean swab Replace electrode s MainBurners Tipofelectrodeshouldbepointingtowardtipofcollector box The distance should be 1 8 to 1 4 adjust if necessary Sideburner Tipofelectrodeshouldbepointingtowardgasportopening on burner The distance should be 1 8 to 3 16 adjust if necessary Reconnectwiresorreplaceelectrode wireassembly Replaceignitorw...

Page 16: ...16 466231203 A Division of W C Bradley Co P O Box 1240 Columbus GA 31902 1240 ...

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