Masport PG36-LPG3 Owners & Installation Download Page 5

Masport PG36-3 Gas Inbuilt

5

INSTALLATION

CHECKLIST

1) Locate appliance

a) Room location, page 6
b) Clearances to Combustibles, pages 6 -

8.

c ) Mantle Clearances, page 7
d) Framing & Finishing Requirements,

page 8

e) Flueing Requirements, pages 9-16.

2) Assemble Top Standoffs and Top Facing

Support and Side Nailing Strips, page 9.
(NOTE: must be done before installing unit
into fireplace.)

3) Install flue, pages 17-18.

4) Make gas and electrical connections. Test

the pilot. Must be as per diagram. Page 19.

5) Install brick panels (optional), page 22.

6) Install log set where indicated on page 22.

7) Install Flush Door Front (Standard) and

optional Flush Gold Trim, page 24.

8) Install Optional Bay Front and optional Bay

Gold Trim, page 25.

9) Install Louvres (Flush or Bay), pages 24 -

25.

10) Final check.

Before leaving this unit with the customer, the
installer must ensure that the appliance is firing
correctly and operation fully explained to
customer
.

This includes:

1) Clocking the appliance to ensure the cor-

rect firing rate (rate noted on label 30,000
Btu/h) after burning appliance for 15 min-
utes.

2) If required, adjusting the primary air to

ensure that the flame does not carbon. First
allow the unit to burn for 15-20 min. to
stabilize.

CAUTION: Any alteration to the product
that causes sooting or carboning that
results in damage is not the responsibil-
ity of the manufacturer.

INSTALLATION

IMPORTANT:

SAVE THESE INSTRUCTIONS

The PG36-NG or PG36-LPG Room Sealed Fire-
place must be installed in accordance with AG
601 and NZS 5261 5261 and these instructions.
Carefully read all the instructions in this manual
first. Consult the "authority having jurisdiction" to
determine the need for a permit prior to starting the
installation. It is the responsibility of the installer to
ensure this fireplace is installed in compliance
with manufacturer's instructions and all applica-
ble codes.

BEFORE  YOU  START

NOTE:
NOT INTENDED AS A FIREPLACE INSERT.

GENERAL SAFETY

INFORMATION

1) The appliance shall be installed in accord-

ance with the manufacturer's installation
instructions,local gas fitting regulations, mu-
nicipal building codes, water supply regu-
lations, electrical wiring regulations, with
AG 601 (AGA gas installation code) NZS
5261 (New Zealand)

2) Installation and repair should be done

ONLY by an authorised person.

3) THIS APPLIANCE IS NOT INTENDED AS A

FIREPLACE INSERT. DO NOT CONNECT
TO MASONARY FLUE.

4) This appliance must be connected to

the specified flue and termination cap
to the outside of the building enve-
lope. Never flue to another room or
inside a building. Make sure that the
flue is fitted as per Flueing instruc-
tions.

5) Inspect the flueing system annually for

blockage and any signs of deterioration.

6) Flueing terminals shall not be recessed into

a wall or siding.

7) Any safety glass removed for servicing

must be replaced prior to operating the
appliance.

8) To prevent injury, do not allow anyone who

is unfamiliar with the operation to use the
fireplace.

9) Wear gloves and safety glasses for pro-

tection while doing required maintenance.

10) Be aware of electrical wiring locations in

walls and ceilings when cutting holes for
termination.

11) Under no circumstances should this appli-

ance be modified. Parts that have to be
removed for servicing should be replaced
prior to operating this appliance.

12) Installation and any repairs to this appliance

should be done by an authorised service
person. An authorised service person
should be called to inspect this appliance
annually. Make it a practice to have all of
your gas appliances checked annually.

13) Do not slam shut or strike the glass door.

14) Under no circumstances should any solid

fuels (wood, paper, cardboard, coal, etc.)
be used in this appliance.

15) The appliance area must be kept clear and

free of combustible materials, (gases and
other flammable vapours and liquids).

INSTALLATION AND REPAIR SHOULD BE
DONE BY A AUTHORISED SERVICE PER-
SON. THE APPLIANCE SHOULD BE IN-
SPECTED BEFORE USE AND AT LEAST
ANNUALLY BY AN AUTHORISED SERVICE
PERSON. MORE FREQUENT CLEANING MAY
BE REQUIRED DUE TO EXCESSIVE LINT
FROM CARPETING, BEDDING MATERIAL,
ETC. IT IS IMPERATIVE THAT CONTROL
COMPARTMENTS, BURNERS AND CIRCU-
LATING AIR PASSAGEWAYS OF THE AP-
PLIANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES, THE APPLI-
ANCE SHOULD BE LOCATED OUT OF TRAF-
FIC AND AWAY FROM FURNITURE AND
DRAPERIES.

WARNING: FAILURE TO INSTALL THIS AP-
PLIANCE CORRECTLY WILL VOID YOUR
WARRANTY AND MAY CAUSE A SERIOUS
HOUSE FIRE.

CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH SUR-
FACE TEMPERATURES, ESPECIALLY THE
FIREPLACE GLASS, AND SHOULD STAY
AWAY TO AVOID BURNS OR CLOTHING
IGNITION.

YOUNG CHILDREN SHOULD BE CAREFUL-
LY  SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.

CLOTHING OR OTHER FLAMMABLE MA-
TERIAL SHOULD NOT BE PLACED ON OR
NEAR THE APPLIANCE. DO NOT USE AER-
OSOLS IN THE VICINITY OF THIS APPLI-
ANCE.

Summary of Contents for PG36-LPG3

Page 1: ...ssistance or additional informationconsultanauthorisedinstaller service agency or the gas supplier FORYOURSAFETY Do not store or use gasoline or other flammablevapoursandliquidsinthevicinity of this o...

Page 2: ...warmth and charm of a wood fireplace at the flick of a switch The model PG36 has been approved by the Australian Gas Association for both safety and efficiency As it also bears our own mark it promise...

Page 3: ...tallation Checklist 5 Locating Your Gas Stove 6 ManufacturedHomeAdditionalRequirements 6 Clearances 6 MantelClearances 7 MantelLegClearances 8 FramingandFinishing 8 Unit Assembly Prior to Installation...

Page 4: ...ace We have printed a copy of the contents here for your review AustraliaOnly The label is located on the front inside base of the unit visible when the bottom louvre is open DATA BADGE NOTE Masport u...

Page 5: ...NOTINTENDEDASA FIREPLACEINSERT DONOTCONNECT TO MASONARY FLUE 4 This appliance must be connected to the specified flue and termination cap to the outside of the building enve lope Never flue to another...

Page 6: ...his may be the floor or raised up on a platform to enhance its visual impact If the appliance is going to be in stalled on carpeting combustible linoleum tile or other combustible material other than...

Page 7: ...ANTELS These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the fac...

Page 8: ...ader Diagram 2 MANTEL LEG CLEARANCES Combustible mantel leg clearances as per dia gram below FRAMING AND FINISHING 1 Determine the total thickness of facing ma terial e g drywall plus ceramic tiles to...

Page 9: ...vary from 1 2 13mm to 1 1 4 32mm thick The Top Facing Support Side Nailing Strips can be mounted in 3 different positions depend ing on the thickness of the facing material For C screw position the t...

Page 10: ...inlet or any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an ope...

Page 11: ...1 2 Drill Point Stainless Steel 4 If longer runs are needed the Masport Direct Flue system Flex 946 516 includes all the parts needed to install the PG36 with a maxi mum 3 0m run 1 175mm dia flexible...

Page 12: ...ashing storm collar low profile term cap 908B 6 152mm Pipe Length Black 907B 9 229mm Pipe Length Black 906 12 305mm Pipe Length Galv 906B 12 305mm Pipe Length Black 904 24 610mm Pipe Length Galv 904B...

Page 13: ...es to combustibles as listed on pages 6 to 8 Horizontal flue must be supported every 3 feet 0 9 meters Firestops are required at each floor level and whenever passing through a wall NOTE If you are in...

Page 14: ...s 2 ft 0 6m 4 Determine the permitted range of horizontal termination arrangements by using chart on page 12 and deducting 3 ft 0 9m from the maximum horizontal distance for the second 90o elbow Simps...

Page 15: ...nd NG as per diagram 1 The PG36 is approved for a 37 ft 11 3m straight vertical including a 20 0 5m horizontal offset using two 90o elbow two 45o elbows equal one 90o elbow with Simpson Dura Vent Co A...

Page 16: ...diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura Vent Co Axial Flue GS flue systems for LPG and NG Maximum two 45o elbows allowed...

Page 17: ...s by orienting the four pipe inden tations so they match and slide in to the four entry slots on the male ends Dia gram 1 Push the pipe sections com pletely together then twist lock one section clockw...

Page 18: ...from the roof to the hole previously drilled in the ceiling and mark the spot where the flue will penetratetheroof Determine if ceiling joists roof rafters or other framing will ob struct the flue in...

Page 19: ...be used if approved by AG 601 The gas connection at the valve is 1 2 male For minimumandmaximumsupplypressureseethe System Data Table GAS PIPE PRESSURE TESTING The appliance must be isolated from the...

Page 20: ...the red LPG label 18 Disconnect the 6 pin Molex connector and carefully pull out the control box NOTE The control box is held in place with velcro Control Box Cover Antenna 19 Remove the control box...

Page 21: ...be set to maximum2 75kPa Minimum pressure Remove one of the cables connected to the electric modulator Keeping the nut B blocked screw in the screw C to increase the pressure and screw it out to decre...

Page 22: ...Front Left Log d 02 53 Center Left Log e 02 51 Front Bottom Log f 02 54 Center Right Log g 02 52 Middle Right Log h Embers i Vermiculite NOTE If you will be installing the optional Brick Panels instal...

Page 23: ...02 51 02 54 02 52 02 54 5th Grate Tab Rear Bracket Front Brackets Notch 02 55 02 50 02 54 02 49 02 51 02 53 02 49 02 51 02 53 02 55 02 53 02 50 02 55 02 53 02 50 02 55 02 53 02 49 02 51 02 53 02 51 02...

Page 24: ...reverse the above steps Optional Flush Trim Attach the round magnets to the backofthetoptrim piece and to the bottom trim piece then attach trim to thetopandbottom of Flush door FlushLouvres 1 Instal...

Page 25: ...re Mounting Bracket as per diagram below Use the bottom hole in the bracket OPTIONAL BAY DOOR The Bay louvres MUST be used with the Bay glass option The optional Bay door is an overlay on the flush fr...

Page 26: ...ith screw 4 Repeat step 3 for the right side faceplate Secure bottom of faceplate with screw 5 Slide top piece of faceplate into side faceplates by fitting mounting plates into brackets 6 Push in both...

Page 27: ...ved in step 3 5 Install hinge to bracket then secure with screw New hinge bracket Left side shown 6 Place something underneath bottom grill to prevent scratching 7 Line up hinge holes in bottom grill...

Page 28: ...d with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong f...

Page 29: ...ase the ON OFF button once to start the unit 3 After approximately 3 seconds the spark ignition system will spark for 40 seconds to light the main burner 4 If the main burner does not light reset the...

Page 30: ...sulting in some cracking and ticking sounds will be heard throughout the cycling process ADJUSTING FLAME HEIGHT There are six flame settings that can be adjust ed by pressing and releasing the plus an...

Page 31: ...if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water...

Page 32: ...ack 6309 3 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating Ifthereisapro...

Page 33: ...8 flat glass gasket for the Bay Front Part 936 243 and a tadpole glass gasket for the Flush Front Part 936 155 DOOR GLASS Your Masport stove is supplied with high tem perature 5 mm Neoceram ceramic gl...

Page 34: ...emove the 10 Philips screws which secure the valve tray assembly Right Side Shown 9 Remove the front cover by removing the 2 screws which secure the front cover to the valve tray 10 Unplug the 2 orang...

Page 35: ...e 3 Remove the glass door Grommet 6 Remove the electric cover by undoing the 2 screws pull out the grommet and the harness 6 Pin Molex Connector 7 Unplug the 6 Pin Molex Connector from the Fan Fan Har...

Page 36: ...Door Handle 17 Wire Holder Clip 20 510 033 Top Nailing Strip 21 510 064 Side Nailing Strip 22 510 153 Baffle Plate 23 510 011F Standoff Top 24 511 044 Standoff Side Back 27 Outer Flue Collar 28 Inner...

Page 37: ...Orifice 37 NG Burner 904 390 Orifice 52 LPG Burner 910 920 Pilot Orifice LPG 936 170 Orifice Gasket 67 PilotHolder 68 W840470 Pilot Assembly Gasket 79 512 525 Burner Assy NG 82 511 030 Burner Grate A...

Page 38: ...109 940 098 P Center Glass Decorative 111 902 285 Brick Panel Bay 510 938 Bay Front Trim Brass 510 949 Bay Door Trim Steel 112 Bay Front Trim Top Bottom 510 936 Bay Door Trim Gold 113 Bay Door Trim Go...

Page 39: ...rround Black 146 Barcelona Assy 148 Barcelona Louvre Assy 510 932 Flush Glass Trim Gold 2 Set 150 Flush Glass Trim Gold 904 196 Magnet 1 round 510 934 Flush Glass Trim Brass 2 Set 510 947 Flush Glass...

Page 40: ...Cast Grills Set Black Metallic 204 942 631 Cast Grill Top 205 942 641 Cast Grill Bottom 513 981 Cast Faceplates Set Black Enamel 201 942 586 Cast Faceplate Right 202 942 576 Cast Faceplate Top 203 942...

Page 41: ...___________________________________________ ______________________________________________________ _______________________________________________________________ _____________________________________...

Page 42: ...___________________________________________ ______________________________________________________ _______________________________________________________________ _____________________________________...

Page 43: ...ervice Agent This Express Warranty Does Not Cover 1 Defects malfunctions or failures caused by incorrect installation normal wear and tear misuse neglect accidental damage or failure to follow the fue...

Page 44: ...Printed in Canada Copyright 2005 FPI Fireplace Products International Ltd All rights reserved...

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