Masport PG36-LPG3 Owners & Installation Download Page 17

Masport PG36-3 Gas Inbuilt

17

INSTALLATION

Diagram 5

8) Slide the appliance and flue assembly to-

wards the wall carefully inserting the flue
pipe into the flue cap assembly. It is impor-
tant that the flue pipe extends into the flue
cap sufficient distance so as to result in a
minimum pipe overlap of 1-1/4 inches
(32mm). Secure the connection between
the flue pipe and the flue cap by attaching
the two sheet metal strips extending from
the flue cap assembly into the outer wall of
the flue pipe. Use the two sheet metal
screws provided to connect the strips to
the pipe section. See Diagram 4.

9) Install wall thimble in the center of the 10"

square and attach with wood screws (Di-
agram 5).

HORIZONTAL

INSTALLATIONS

Install the flue system according to the
manufacturer's instructions included
with the components.

1) Set the unit in its desired location. Check to

determine if wall studs or roof rafters are in
the way when the flueing system is at-
tached. If this is the case, you may want to
adjust the location of the unit. Rough in the
gas preferably on the right side of the unit
and the electrical (junction block is on the left
side) on the left.

2) Co Axial Flue pipe and fittings are designed

with special twist-lock connections to con-
nect the flueing system to the appliance flue
outlet. A twist-lock appliance adaptor is an
available option that must be used in con-
junction with the Simpson Dura-Vent Co
Axial Flue GS system.

3) Put a bead of silicone inside the outer section

of the adapter and a bead of Stove Mate on
the inner collar. Slip the adapter over the
existing inner and outer flue collar and
fasten to the outer collar only with the 3
supplied screws (drilling pilot holes will
make this easier). Level the fireplace and
fasten it to the framing using nails or screws
through the nailing strips.

4) Assemble the desired combination of pipe

and elbows to the appliance adaptor and
twist-lock for a solid connection.

Note:

a) Twist-lock procedure: Four indentations,

located on  the female ends of pipes and
fittings, are designed to  slide straight
onto the male ends of adjacent pipes and
fittings, by orienting the four pipe inden-
tations so they match and slide in to the
four entry slots on the male ends, Dia-
gram 1. Push the pipe sections com-
pletely  together, then twist-lock one
section clockwise approximately one-
quarter turn, until the two sections are
fully locked. The female locking lugs will
not be visible from the outside, on the
Black Pipe or fittings. They may be locat-
ed by examining the inside of the female
ends.

Diagram 1

b) Horizontal runs of flue must be sup-

ported every three feet. Wall straps are
available for this  purpose.

5) Mark the wall for a 10" x 10"  (254mm x

254mm) square hole. The center of the
square hole should line up with the center-
line of the horizontal pipe. Cut and frame the
10 inch (254mm) square hole in the exterior
wall where the flue will be terminated. If the
wall being penetrated is constructed of non-
combustible material, i.e. masonry block or
concrete, a 7"(178mm) dia. (7-1/2"(191mm)
dia. for flex) hole is
acceptable.

Diagram 2

Note:

a) The horizontal run of flue must be level,

or have a 1/4 inch (6mm) rise for every
1 foot (.3m) of run towards the termina-
tion. Never allow the flue to run down-
ward. This could cause high tempera-
tures and may present the possibility of
a fire.

b) The location of the horizontal flue termi-

nation on an exterior wall must meet all
local and national building codes, and
must not be blocked or obstructed.  For
External Flue Terminal Locations, see
diagram on page 10.

6) The arrow on the flue cap should be

pointing up. Insure that the 1-1/2" clear-
ances to combustible materials are main-
tained. Install the termination cap, diagram 5.

The four wood screws provided should be
replaced with appropriate fasteners for
stucco, brick, concrete, or other types of
sidings.

Note: If  installing termination on a siding

covered wall, a vinyl siding stand-
off or furring strips must be used
to ensure that the termination is
not recessed into the siding.

7) Before connecting the horizontal run of flue

pipe to the flue termination, slide the Wall
Thimble (Part # 620-926) over the flue pipe.

Note: Apply sealant "Mill-Pac" to inner

pipe and high temperature sili-
cone sealant to outer pipe on eve-
ry twist-lock joint.

Note: With
D u r a - V e n t ,
the mini-
mum height
is achieved
by installing a
90

o

 elbow di-

rectly to the
flue adaptor.

Diagram 4

Diagram 3

Summary of Contents for PG36-LPG3

Page 1: ...ssistance or additional informationconsultanauthorisedinstaller service agency or the gas supplier FORYOURSAFETY Do not store or use gasoline or other flammablevapoursandliquidsinthevicinity of this o...

Page 2: ...warmth and charm of a wood fireplace at the flick of a switch The model PG36 has been approved by the Australian Gas Association for both safety and efficiency As it also bears our own mark it promise...

Page 3: ...tallation Checklist 5 Locating Your Gas Stove 6 ManufacturedHomeAdditionalRequirements 6 Clearances 6 MantelClearances 7 MantelLegClearances 8 FramingandFinishing 8 Unit Assembly Prior to Installation...

Page 4: ...ace We have printed a copy of the contents here for your review AustraliaOnly The label is located on the front inside base of the unit visible when the bottom louvre is open DATA BADGE NOTE Masport u...

Page 5: ...NOTINTENDEDASA FIREPLACEINSERT DONOTCONNECT TO MASONARY FLUE 4 This appliance must be connected to the specified flue and termination cap to the outside of the building enve lope Never flue to another...

Page 6: ...his may be the floor or raised up on a platform to enhance its visual impact If the appliance is going to be in stalled on carpeting combustible linoleum tile or other combustible material other than...

Page 7: ...ANTELS These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the fac...

Page 8: ...ader Diagram 2 MANTEL LEG CLEARANCES Combustible mantel leg clearances as per dia gram below FRAMING AND FINISHING 1 Determine the total thickness of facing ma terial e g drywall plus ceramic tiles to...

Page 9: ...vary from 1 2 13mm to 1 1 4 32mm thick The Top Facing Support Side Nailing Strips can be mounted in 3 different positions depend ing on the thickness of the facing material For C screw position the t...

Page 10: ...inlet or any other opening into a building with the exception of sub floor ventilation see also Note I Appliances up to 150 MJ h input 500 Appliances over 150 MJ h input 1500 k Vertically below an ope...

Page 11: ...1 2 Drill Point Stainless Steel 4 If longer runs are needed the Masport Direct Flue system Flex 946 516 includes all the parts needed to install the PG36 with a maxi mum 3 0m run 1 175mm dia flexible...

Page 12: ...ashing storm collar low profile term cap 908B 6 152mm Pipe Length Black 907B 9 229mm Pipe Length Black 906 12 305mm Pipe Length Galv 906B 12 305mm Pipe Length Black 904 24 610mm Pipe Length Galv 904B...

Page 13: ...es to combustibles as listed on pages 6 to 8 Horizontal flue must be supported every 3 feet 0 9 meters Firestops are required at each floor level and whenever passing through a wall NOTE If you are in...

Page 14: ...s 2 ft 0 6m 4 Determine the permitted range of horizontal termination arrangements by using chart on page 12 and deducting 3 ft 0 9m from the maximum horizontal distance for the second 90o elbow Simps...

Page 15: ...nd NG as per diagram 1 The PG36 is approved for a 37 ft 11 3m straight vertical including a 20 0 5m horizontal offset using two 90o elbow two 45o elbows equal one 90o elbow with Simpson Dura Vent Co A...

Page 16: ...diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura Vent Co Axial Flue GS flue systems for LPG and NG Maximum two 45o elbows allowed...

Page 17: ...s by orienting the four pipe inden tations so they match and slide in to the four entry slots on the male ends Dia gram 1 Push the pipe sections com pletely together then twist lock one section clockw...

Page 18: ...from the roof to the hole previously drilled in the ceiling and mark the spot where the flue will penetratetheroof Determine if ceiling joists roof rafters or other framing will ob struct the flue in...

Page 19: ...be used if approved by AG 601 The gas connection at the valve is 1 2 male For minimumandmaximumsupplypressureseethe System Data Table GAS PIPE PRESSURE TESTING The appliance must be isolated from the...

Page 20: ...the red LPG label 18 Disconnect the 6 pin Molex connector and carefully pull out the control box NOTE The control box is held in place with velcro Control Box Cover Antenna 19 Remove the control box...

Page 21: ...be set to maximum2 75kPa Minimum pressure Remove one of the cables connected to the electric modulator Keeping the nut B blocked screw in the screw C to increase the pressure and screw it out to decre...

Page 22: ...Front Left Log d 02 53 Center Left Log e 02 51 Front Bottom Log f 02 54 Center Right Log g 02 52 Middle Right Log h Embers i Vermiculite NOTE If you will be installing the optional Brick Panels instal...

Page 23: ...02 51 02 54 02 52 02 54 5th Grate Tab Rear Bracket Front Brackets Notch 02 55 02 50 02 54 02 49 02 51 02 53 02 49 02 51 02 53 02 55 02 53 02 50 02 55 02 53 02 50 02 55 02 53 02 49 02 51 02 53 02 51 02...

Page 24: ...reverse the above steps Optional Flush Trim Attach the round magnets to the backofthetoptrim piece and to the bottom trim piece then attach trim to thetopandbottom of Flush door FlushLouvres 1 Instal...

Page 25: ...re Mounting Bracket as per diagram below Use the bottom hole in the bracket OPTIONAL BAY DOOR The Bay louvres MUST be used with the Bay glass option The optional Bay door is an overlay on the flush fr...

Page 26: ...ith screw 4 Repeat step 3 for the right side faceplate Secure bottom of faceplate with screw 5 Slide top piece of faceplate into side faceplates by fitting mounting plates into brackets 6 Push in both...

Page 27: ...ved in step 3 5 Install hinge to bracket then secure with screw New hinge bracket Left side shown 6 Place something underneath bottom grill to prevent scratching 7 Line up hinge holes in bottom grill...

Page 28: ...d with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong f...

Page 29: ...ase the ON OFF button once to start the unit 3 After approximately 3 seconds the spark ignition system will spark for 40 seconds to light the main burner 4 If the main burner does not light reset the...

Page 30: ...sulting in some cracking and ticking sounds will be heard throughout the cycling process ADJUSTING FLAME HEIGHT There are six flame settings that can be adjust ed by pressing and releasing the plus an...

Page 31: ...if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water...

Page 32: ...ack 6309 3 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating Ifthereisapro...

Page 33: ...8 flat glass gasket for the Bay Front Part 936 243 and a tadpole glass gasket for the Flush Front Part 936 155 DOOR GLASS Your Masport stove is supplied with high tem perature 5 mm Neoceram ceramic gl...

Page 34: ...emove the 10 Philips screws which secure the valve tray assembly Right Side Shown 9 Remove the front cover by removing the 2 screws which secure the front cover to the valve tray 10 Unplug the 2 orang...

Page 35: ...e 3 Remove the glass door Grommet 6 Remove the electric cover by undoing the 2 screws pull out the grommet and the harness 6 Pin Molex Connector 7 Unplug the 6 Pin Molex Connector from the Fan Fan Har...

Page 36: ...Door Handle 17 Wire Holder Clip 20 510 033 Top Nailing Strip 21 510 064 Side Nailing Strip 22 510 153 Baffle Plate 23 510 011F Standoff Top 24 511 044 Standoff Side Back 27 Outer Flue Collar 28 Inner...

Page 37: ...Orifice 37 NG Burner 904 390 Orifice 52 LPG Burner 910 920 Pilot Orifice LPG 936 170 Orifice Gasket 67 PilotHolder 68 W840470 Pilot Assembly Gasket 79 512 525 Burner Assy NG 82 511 030 Burner Grate A...

Page 38: ...109 940 098 P Center Glass Decorative 111 902 285 Brick Panel Bay 510 938 Bay Front Trim Brass 510 949 Bay Door Trim Steel 112 Bay Front Trim Top Bottom 510 936 Bay Door Trim Gold 113 Bay Door Trim Go...

Page 39: ...rround Black 146 Barcelona Assy 148 Barcelona Louvre Assy 510 932 Flush Glass Trim Gold 2 Set 150 Flush Glass Trim Gold 904 196 Magnet 1 round 510 934 Flush Glass Trim Brass 2 Set 510 947 Flush Glass...

Page 40: ...Cast Grills Set Black Metallic 204 942 631 Cast Grill Top 205 942 641 Cast Grill Bottom 513 981 Cast Faceplates Set Black Enamel 201 942 586 Cast Faceplate Right 202 942 576 Cast Faceplate Top 203 942...

Page 41: ...___________________________________________ ______________________________________________________ _______________________________________________________________ _____________________________________...

Page 42: ...___________________________________________ ______________________________________________________ _______________________________________________________________ _____________________________________...

Page 43: ...ervice Agent This Express Warranty Does Not Cover 1 Defects malfunctions or failures caused by incorrect installation normal wear and tear misuse neglect accidental damage or failure to follow the fue...

Page 44: ...Printed in Canada Copyright 2005 FPI Fireplace Products International Ltd All rights reserved...

Reviews: