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TEMPERATURE CONTROLLER  5002U-P 

 

                                        REF NO: m55A/om/201 

 

 

   Issue NO: 03 

 

Page 8 of 35 
 

2.3  How to connect wires 

 
Before  carrying  out  wiring,  turn  off  the  power  to  the  controller  and  check  that  the 
cables to be connected are not alive because there is a possibility of electric shock. 
 
 

NOTE: 

 

 

All  wiring  must  confirm  to  appropriate  standards  of  good  practice  and  local 
codes  and  regulations.  Wiring  must  be  suitable  for  Voltage,  Current  and 
temperature rating of the system. 

 

Provide power from a single-phase instrument power supply. If there is a lot of 
noise in the power line, insert an insulating transformer into the primary side of 
the  line  and  use  a  line  filter  on  the  secondary  side.  Do  not  place  the  primary 
and secondary power cables close to each other. 

 

For  thermocouple  input,  use  shielded  compensating  lead  wires  for  wiring.  For 
RTD input, use shielded wires that have low conductor resistance and cause no 
significant  differences  in  resistance  between  the  three  wires.  Do  not  connect 

Terminal 

– 23

 when thermocouple or Linear input is selected. 

 

Use  repeater  after  each  set  of  32  instruments  connected  in  RS-485 
Communication. 

 

Unused terminals shouldnot be used as jumper points asthey may be internally 
connected, which may cause damage to the unit. 

 

 
CAUTION: 
 

High  voltage  transients  may  occur  when  switching  inductive  loads  such  as  some 
contactors  or  solenoid  valves.  Through  the  internal  contacts,  these  transients  may 
introduce disturbances which could affect the performance of the instrument. 
For this type of load it is highly recommended that a “snubber” is connected across the 
normally open contact of the relay switching through load. The snubber recommended 
consists of a series connected resistor/capacitor (typically 15nF/100Ohms). A snubber 
will  also  prolong  the  life  of  the  relay  contacts.  A  snubber  should  also  be  connected 
across  the  output  of  a  triac  output  to  prevent  false  triggering  under  line  transient 
conditions. 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 5002U-P

Page 1: ...RA AT TU UR RE EC CO ON NT TR RO OL LL LE ER R 5 50 00 02 2U U P P Masibus Automation Instrumentation Pvt Ltd B 30 GIDC Electronics Estate Sector 25 Gandhinagar 382044 Gujarat India 91 79 23287275 79...

Page 2: ...el Cutout Dimensions 7 2 3 How to connect wires 8 3 HARDWARE SPECIFICATION DETAILS 9 3 1 Inputs 9 3 2 Display Keys 9 3 3 Output 9 3 4 Communication Details 10 3 5 Power Supply 10 3 6 Physical 10 3 7 E...

Page 3: ...sensor calibration 29 10 3 Retransmission1 and Retransmission2 output calibration Voltage current output 29 11 COMMUNICATION DETAILS 30 11 1 Function codes use for Modbus 30 11 2 Exception responses f...

Page 4: ...ned in this manual are the trademarks or registered trademarks of Masibus Automation and Instrumentation P Ltd herein after referred to as MASIBUS Adobe Acrobat and Postscript are either registered tr...

Page 5: ...ct is provided with the following accessories according to the model and suffix codes see the table below Check that none of them are missing or damaged No Item name Part number Qty Remarks 1 Mounting...

Page 6: ...erminals mechanical vibrations are minimal corrosive gas is minimal temperature can be maintained at about 25 C to 35 C and the fluctuation is minimal no direct radiant heat is present no magnetic dis...

Page 7: ...TEMPERATURE CONTROLLER 5002U P REF NO m55A om 201 Issue NO 03 Page 7 of 35 2 2 External Dimensions and Panel Cutout Dimensions Unit mm...

Page 8: ...e low conductor resistance and cause no significant differences in resistance between the three wires Do not connect Terminal 23 when thermocouple or Linear input is selected Use repeater after each s...

Page 9: ...MRR 120 dB Temp co 100ppm C Input Impedance 1M Max Voltage 20VDC Protection Wire beak detection of any wire Resolution 0 1 degC For G C TC 1 0 C 1 Count 3 2 Display Keys Front Panel Details PV Display...

Page 10: ...Between primary terminals and grounding terminal At least 1500 V AC for 1 minute Between grounding terminal and secondary terminals At least 1500 V AC for 1 minute Between secondary terminals At leas...

Page 11: ...Humidity 20 95 RH non condensing Tempco FOR PV 100ppm FOR Retransmission Current and Voltage 150ppm Instrument Warm up Time 15 minutes after power on 3 8Special Feature Square RootExtraction Input Sca...

Page 12: ...rt Function Process Value Display PV Display process value Display parameter name when user set parameter Display error message when an error occurs Set Value Display SV Display set value Display para...

Page 13: ...in it rollovers to 0 SHIFT KEY DECREMENT KEY It is used to Shift the digit to set the parameter as describe in increment key when DP decimal point started to blink Menu key is used to go forward to sh...

Page 14: ...ROLLER 5002U P REF NO m55A om 201 Issue NO 03 Page 14 of 35 Example How to change SET POINT SP 1 will be shown in operator mode and they can be editable NOTE ALL other parameters can EDIT according to...

Page 15: ...lay Setting name and description SV Display Default value Shows only if Symbol Name PWD Pwd Password 0 to 9999 Password Protection for Level 1 LOCK 1 set on in Level 3 A1 SP A1 SP Alarm 1 Set point PV...

Page 16: ...Y Alarm 3 Hysteresis 1 to 250 2 A3 LC A3 LC Alarm 3 Logic norm flsf 0 norm 1 FLSF Normal A3 Dy A3 Dy Alarm 3 Delay 1 to 99 seconds 10 A3 lt A1 LT Alarm 3Latch Yes no 1 YES 0 no 0 A4 SP A4 SP Alarm 4 S...

Page 17: ...range high setting span zero Range of the sensor Table 6 1 1999 to 9999 for linear input types 1370 Pv Lo Pv Lo Process value range lower setting 200 In hi IN HI Input value range higher setting Inpu...

Page 18: ...her menu levels Press set key again to scroll through the menu items of particular level LEVEL 3 Functional Parameters Configuration Part 2 Parameter PV display Setting name and description SV display...

Page 19: ...Output Type 0 20 4 20 0 5v 1 5v 0 10v 0 0 20 0 20mA 1 4 20 4 20mA 2 0 5 0 5volt 3 1 5 1 5volt 4 0 10 0 10volt 4 20 mA r2 dr r dir Retransmission 2 direction Dir rev 1 dir 0 rev Dir Rt2 h rtr H Retran...

Page 20: ...ws only if Symbol Name PWD Pwd Password 0 to 9999 Password Protection for Level 4 LOCK 4 set On in Level 3 amb Amb Ambient Ambient Adjustment PV Sensor type is T c Tc l s tc L S Thermocouple and Linea...

Page 21: ...evel 3 Also PASSWORD can be set using S Pwd S PWD INPUT TYPE SELECTION TABLE Table 6 1 Type I P NO Type Display Range Accuracy Resolution E 1 E tc 200 to 1000 C 0 1 of instrument range 1 digit for tem...

Page 22: ...TEMPERATURE CONTROLLER 5002U P REF NO m55A om 201 Issue NO 03 Page 22 of 35 7 PARAMETER FLOW CHART...

Page 23: ...REF NO m55A om 201 Issue NO 03 Page 23 of 35 NOTE It is important that the controller be set up in proper manner Failure to do so could result in incorrect operation as changing some parameters will...

Page 24: ...Ref figure 6 9 P A H C Absolute value High control Ref figure 1 10 P A H A Absolute value High alarm Ref figure 1 11 P A L C Absolute value Low control Ref figure 2 12 P A L A Absolute value Low alar...

Page 25: ...ere are shown considering the setting is Normal If the settings are Fail Safe the relays will behave exactly the opposite way However it s worth mentioning that the relays will be in off de energized...

Page 26: ...trol logic user has to program the proportional band for proper control They can be changed manually as explained in control parameters Control Parameter Proportional Band Proportional action is the a...

Page 27: ...ser programmable value this allows the user to preprogram the approximate output requirement at the setpoint to allow for quicker settling atset point when Automatic reset Integral time set to zero Ra...

Page 28: ...calibration are listed below Ambient temperature adjustment PV sensor input Retransmission1 output calibration for voltage or current Retransmission2 output calibration for voltage or current 10 1 Amb...

Page 29: ...ions Depending on the situation this process may take few seconds to calibrate Once zero is calibrated press MENU key for RTD span calibration PV shows the message RTD S rtd S calibration Span SV disp...

Page 30: ...6 Preset Single register Use to write programmable register 11 2 Exception responses for Modbus 11 3 Modbus parameters Sr No Parameter Absolute address Data Type Minimum value Maximum value Access Typ...

Page 31: ...AL2 HYS 40010 Integer 1 250 R W 11 AL2 LC 40011 Char 0 1 R W 12 AL2 DLY 40012 Char 1 99 R W 13 AL2 LT 40013 Char 0 1 R W 14 AL3 SP 40014 Integer 1999 9999 R W 15 AL3 TP 40015 Char 0 22 R W 16 AL3 HYS...

Page 32: ...40052 Char 0 4 R W 53 Retransmission 2 Direction 40053 Char 0 1 R W 54 Retransmission 2 Range high 40054 Integer 5 00 105 00 R W 55 Retransmission 2 Range low 40055 Integer 5 00 105 00 R W 56 Retransm...

Page 33: ...parameters value refer in MENU LAYOUT 12 APPENDIX 12 1 Troubleshooting If the operating display does not appear after turning on the controller s power follow the measures in the procedure below If a...

Page 34: ...n it may not show oPEn OPEN message instead it will show either oVER UnDR OVER UNDER 12 3 Retransmission Output Table for OPEN OVER UNDER Condition RETRASMISSI ON VARIABLE PROCES S SCALE RETRASMISSI O...

Page 35: ...ED NORMAL ABNORMAL UP DOWN ACK IN ABNORMAL CONDITION NORMAL ACK IN NORMAL CONDITION HIGH ALARM LED LATCH YES LED OFF FLASH FLASH OFF STEADY STEADY OFF RELAY OFF ON ON OFF OFF OFF OFF ALARM LED LATCH N...

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