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User Manual

40005E (Enhanced Bargraph Indicator)

REF NO: m42B/om/101

Issue No: 02

CONTENTS

CONTENTS............................................................................................................................................. 2

LIST OF TABLES ................................................................................................................................... 3

LIST OF FIGURES ................................................................................................................................. 4

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SAFETY PRECAUTIONS ................................................................................................................ 5

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DESCRIPTION OF SIGNS ............................................................................................................... 5

1. INTRODUCTION ............................................................................................................................... 6

Foreword ........................................................................................................................................... 6

Notice ................................................................................................................................................ 6

Trademarks ....................................................................................................................................... 6

Version Number : 01A_151503, November 2015. .......................................................................... 6

Checking the Contents of the Package ............................................................................................ 6

1.1 Product Ordering Code ............................................................................................................. 7

2. INSTALLATION ................................................................................................................................ 9

2.1 Safety Precautions in Installation ............................................................................................. 9

2.2 Mounting of 40005E ............................................................................................................... 10

2.3 Maintenance and Inspection ................................................................................................... 11

3. HARDWARE SPECIFICATION ...................................................................................................... 13

3.1 Input Specification .................................................................................................................. 13

3.2 Output Specification ................................................................................................................ 13

3.2.1 Digital Output- Relay ........................................................................................................... 13

3.2.2 Analog Output- Retransmission Output(Optional) ............................................................... 14

3.2.3 Isolated Transmit Power Supply .......................................................................................... 14

3.3 Programming and Setting ....................................................................................................... 14

3.4 Communication Specification ................................................................................................. 14

3.5 Network Connectivity (Optional) ............................................................................................. 14

3.6 Data logging (Optional) ............................................................................................................. 14

3.7 Display Specification .............................................................................................................. 15

3.8 Power Supply Specification .................................................................................................... 15

3.10 Signal Isolations And Insulation Specification ...................................................................... 15

3.11 Construction, Installation, and Wiring Specification ............................................................. 15

3.12 Environmental Specification ................................................................................................. 16

4. FRONT AND REAR PANEL DIAGRAM ........................................................................................ 17

4.1 Front Panel Diagram .............................................................................................................. 17

4.2 Key Function Description ........................................................................................................ 18

4.3 Rear Panel Diagram ............................................................................................................... 18

5. CONNECTION DIAGRAM .............................................................................................................. 19

5.1 Connection Terminal Details .................................................................................................. 19

5.2 Cable Details .......................................................................................................................... 21

6. BRIEF OPERATING PROCEDURE ............................................................................................... 27

7. MENU LAYOUT .............................................................................................................................. 28

7.1 Parameter Flow Diagram ........................................................................................................ 28

7.2 Menu Parameters- In Detail .................................................................................................... 32

8. ALARM OUTPUT, CONTROL OUTPUT , DIGITAL OUTPUT AND WATCHDOG OUTPUT
OPERATION ......................................................................................................................................... 48

8.1 Alarm Output Operation ............................................................................................................ 48

8.2 Control Output Operation ........................................................................................................ 50

8.3 Basic DO(Digital Output) Function .......................................................................................... 50

8.4 Watchdog Timer(WDT) / Watchdog Output Operation .......................................................... 51

9. CALIBRATION PROCEDURE ....................................................................................................... 52

10. MODBUS COMMUNICATION DETAIL ........................................................................................ 54

10.1 Overview ............................................................................................................................... 54

Summary of Contents for 40005E

Page 1: ...INDICATOR Single Channel Dual Channel Masibus Automation Instrumentation Pvt Ltd B 30 GIDC Electronics Estate Sector 25 Gandhinagar 382044 Gujarat India 91 79 23287275 79 91 79 23287281 82 Email supp...

Page 2: ...ecification 14 3 5 Network Connectivity Optional 14 3 6 Data logging Optional 14 3 7 Display Specification 15 3 8 Power Supply Specification 15 3 10 Signal Isolations And Insulation Specification 15 3...

Page 3: ...42 Table 19 Sub Parameters of Communication Configuration Mode 42 Table 20 Sub Parameters of Display Configuration Mode 43 Table 21Sub Parameters of Logging Configuration Mode 43 Table 22 Calibration...

Page 4: ...actory Reset Parameters 64 Table 62 WatchDog Output 64 Table 63 PV Status during Burn Out Condition 66 Table 64 Retransmission Output during Open Over Under Condition 67 LIST OF FIGURES Figure 1 Panel...

Page 5: ...sible harm to users and damage to the property and to use the product safely Understand the following description signs and symbols read the text and observe Descriptions DESCRIPTION OF SIGNS This ind...

Page 6: ...to change without notice as a result of continual improvements to the instrument s performance and functions Every effort has been made to ensure accuracy in the preparation of this manual Should any...

Page 7: ...NG CODE Model No of I p channel Input Type Ch 1 Display Ch 2 Display Aux Power Supply Mounting Communication Retransmi ssion o p Relay o p PV Bar PV Bar 40005E X X X X X X XX XX XX X X S Single 1 E R...

Page 8: ...R Red G Green Power Supply U1 85 265 VAC U2 18 36 VDC Mounting Method P0 Panel Mounting W1 Wall Mounting Communication 1X 1 RS485 Serial Port 2X 2 RS485 Serial Port 1E 1 RS485 Serial Port and 1 Ether...

Page 9: ...current carrying wire in the product s mains supply 3 Resistance between the protective conductor terminal and earth must be no greater than 0 1 ohms Use thicker gauge wire if the resistance is too hi...

Page 10: ...10 40005E Enhanced Bargraph Indicator REF NO m42B om 101 Issue No 02 2 2 Mounting of 40005E Mounting Method Panel Mounting External Dimensions and Panel Cut Out Dimensions Unit mm Figure 1 Panel Cutou...

Page 11: ...anel LEDs Check the Relay Output DO RL The corresponding LED illuminates when input signal Analog Input is above or below Alarm Set point Check if the relay voltage and current is within the specified...

Page 12: ...F NO m42B om 101 Issue No 02 through compliance tests Installation state Check for looseness of the cable connector and damage of the cable No looseness or damage Ambient environment Check if the temp...

Page 13: ...een three wires should be equal LINEARIZATION FOR LINEAR INPUT 10 POINT Linearization applicable only for linear input Input Range for RTD PT 100 CU53 and NI120 TC and Linear input Table 4 Input types...

Page 14: ...ided for modification of all control and functional parameters CONFIGURATION SOFTWARE All Configurable parameters can be set through PC Based software MEMORY Non volatile restored after power loss 3 4...

Page 15: ...20 Mohms at 500V DC 1 Primary terminals indicate power terminals and relay output terminals 2 Secondary terminals indicate analog input signals Digital Contact output terminals communication terminal...

Page 16: ...ue No 02 3 12 Environmental Specification AMBIENT TEMPERATURE 10 to 55 C HUMIDITY 30 to 95 RH Non Condensing TEMPERATURE COEFFICIENT For All Analog input circuits 100ppm WEIGHT 1 25 KG INSTRUMENT WARM...

Page 17: ...Panel Diagram Figure 3 Front Panel Diagram for Dual Channel Name of Part Indication on Front Panel Channel Data Display Channel Data Bar Display 101 LED segment for indicating Channel Data in percent...

Page 18: ...ode Sub mode It is also used to escape from edit mode without saving the respective parameter INCREMENT KEY It is used to increment value in run mode and in other modes DECREMENT KEY It is used for de...

Page 19: ...12 Pre Feb Cable RS 485 Communication 4 Wire Size 26 16AWG Screw Size M2 0 Steel Ni Plated Ethernet Communication 1 RJ 45 Connector Figure 6 Connection Terminals 1 Do not touch the terminals of unit w...

Page 20: ...use a line filter on the secondary side Do not place the primary and secondary power cables close to each other 3 High voltage transients may occur when switching inductive loads such as some contact...

Page 21: ...User Manual 21 40005E Enhanced Bargraph Indicator REF NO m42B om 101 Issue No 02 5 2 Cable Details 1 Digital Output Relay Cable Details Figure 7 Relay Cable Connection...

Page 22: ...e DIGITAL OUTPUT RELAY DO RL Sr No Connector Pin No Pin Detail Ferrule No 1 2 COMMON 1 2 2 3 NO 1 3 3 4 NC 1 4 4 5 COMMON 2 5 5 6 NO 2 6 6 7 NC 2 7 7 8 COMMON 3 8 8 9 NO 3 9 9 10 NC 3 10 10 11 COMMON...

Page 23: ...User Manual 23 40005E Enhanced Bargraph Indicator REF NO m42B om 101 Issue No 02 2 Analog Input Output Cable Details Figure 8 Analog Input Output Cable Connection...

Page 24: ...101 Issue No 02 Table 7 Pin Details of Analog Input Output Cable ANALOG INPUT OUTPUT AI 1 Sr No Connector Pin No Pin Detail Ferrule No 1 1 AO 1 1 2 2 AO 1 2 3 3 AO 2 3 4 4 AO 2 4 5 5 TPS 1 5 6 6 1A 6...

Page 25: ...User Manual 25 40005E Enhanced Bargraph Indicator REF NO m42B om 101 Issue No 02 3 Back Plate Wiring Details Figure 9 Back Plate Wiring Details...

Page 26: ...ferences This is the preferred option in areas where there is a potential for high electrical noise or if cabling lacks the cleanliness of conduit or wire trays Good installation practice for RS485 sy...

Page 27: ...Input cable and Communication cable to 40005E as shown in figure 7 figure 8 figure 9 respectively 2 Connect Power supply Either 85 265 VAC or 18 36 VDC as per the ordering code to 40005E The power on...

Page 28: ...User Manual 28 40005E Enhanced Bargraph Indicator REF NO m42B om 101 Issue No 02 7 MENU LAYOUT 7 1 Parameter Flow Diagram Figure 12 Program Mode Flow diagram...

Page 29: ...User Manual 29 40005E Enhanced Bargraph Indicator REF NO m42B om 101 Issue No 02 Figure 13 Configuration Mode Flow diagram...

Page 30: ...User Manual 30 40005E Enhanced Bargraph Indicator REF NO m42B om 101 Issue No 02 Figure 14 Configuration Mode Flow diagram...

Page 31: ...REF NO m42B om 101 Issue No 02 Figure 15 Calibration Mode and Security Mode Flow diagram Note For All modes Ch 2 and Ch All will be displayed for Dual Channel Bargraph only For Single Channel Bargraph...

Page 32: ...enu press Menu Enter key To change the submenu parameter press increment or decrement key To come out from any menu press Esc key 1 Program Mode Pressing MENU key CHANNEL window shows Prog Prog messag...

Page 33: ...put is required CSP C S Hy Hystresis Control Set point Hysteresis for Channel 1 and 2 Where total Number of Channels 2 0001 for all 2 channels Control Output is required C S Hy 2 Configuration Mode By...

Page 34: ...ion Configuration Different parameters for Communication Configuration Comm Disp Display Configuration Different parameters for Display Configuration diSP Log Logging Configuration Different parameter...

Page 35: ...C 000 0 CJC op se Open Sensor UP Down UP Down 0 Down 1 UP 0 for all 2 channels oP SE Ov pe Percentage Range for Over Value Display 0 to 10 0 Ov PE un pe Percentage Range for Under Value Display 0 to 1...

Page 36: ...Point Linearization This instrument has feature of Ten point linearization for each channel User can define up to ten different segments of the full scale input in percentage with Full scale engineeri...

Page 37: ...play varies between 1 0 2000 for input of 0 10 2 2000 4000 for input of 10 50 3 4000 4500 for input of 50 60 4 4500 7500 for input of 60 80 5 7500 9999 for input of 80 100 Similarly the configuration...

Page 38: ...all 2 channels A1 Fn a1 mp Alarm 1 Mapping See DO Digital Output Configuration Refer Table 15and note 1 Digital Output is required A1 mP a1 tp Alarm 1 Type lo Hi 0 LOW 1 HIGH 0 for all 2 channels A1 t...

Page 39: ...CSP Watch dog Mappin g DO number for W D MP 1 Relay 3 3 Relay 3 3 None 0 Relay 2 2 Relay 1 1 Relay 5 5 2 None 0 Relay 4 4 Relay 4 4 Relay 4 4 None 0 Note 1 1 None means no DO Digital Output is assigne...

Page 40: ...6 Based On Watchdog Output Disable Enable selection Error messages will be shown i e if Watchdog Output is disabled then no error message will be shown and other operation goes smoothly When Watchdog...

Page 41: ...tputs Chapter 8 Table 17 Sub Parameters of AO Analog Output Configuration Mode Sub parameters of AO Analog output Configuration Mode Optional Channel Window Name Setting name and description Default v...

Page 42: ...de Channel Window Name Setting name and description Default value Shows only if Symbol sr no Unit ID 1 to 247 1 Sr no C1 B r Com Port 1 Baud rate 9600 19 2k 57 6k 9600 19 2k 0 9600 1 19 2 K 2 57 6 K 1...

Page 43: ...parameters of Display Configuration Mode Channel Window Name Setting name and description Default value Shows only if Symbol t out Timeout for display back to Run Mode 10 to 100 Seconds 60 t oUt Fltr...

Page 44: ...our RTC Hour 0 to 23 0 Hour Min RTC Minute 0 to 59 0 Min Sec RTC Second 0 to 59 0 Sec Date RTC Date 1 to 31 0 date Mon RTC Month 1 to 12 0 Mon year RTC Year 1 to 255 0 yEAr Note 5 1 Periodic and Event...

Page 45: ...Name Setting name and description Default value Shows only if Symbol PWD Password Asking for Password 0 Password is other than zero PWD 0 Calibration Mode Password 0 to 9999 0 Password is other than...

Page 46: ...menu F rSt Factory Reset Parameter By Pressing MENU key CHANNEL window shows pwd Pwd message Press MENU Key to enter into edit mode of password and then press INCREMENT key or DECREMENT key to modify...

Page 47: ...y default value Calibration and parameters will set to default value Refer Note 6 F RST 2 ALL Note 6 1 After resetting Calibration Parameters All values to factory reset values the CHANNEL window will...

Page 48: ...CK 3 HIGH ALARM RELAY OFF ON ON OFF OFF OFF ASP1 TRIP RELAY OFF ON OFF OFF ON OFF LOW ALARM RELAY OFF ON OFF ON OFF OFF ASP1 TRIP RELAY OFF ON OFF OFF ON OFF ALARM AL2 MOMEMTARY ALARM when in abnormal...

Page 49: ...LARM RELAY OFF ON OFF ON OFF OFF OFF ASP2 TRIP RELAY OFF ON OFF OFF ON ON OFF ALARM AL3 MAINTAINED ALARM when in abnormal condition ack not pressed CONDITION NORMAL ABNORMAL UP O S DOWN O S ACK 2 NORM...

Page 50: ...e goes below set point by a certain amount before then only output will turn off or on again On Off Hysteresis prevents the output from chattering or making fast continual switches if the cycling abov...

Page 51: ...ble 28 Device Fault can be monitored by a failsafe relay output which is mapped for watchdog output When WDT is disable device will continue to work with fault The Fault LED will be on in this conditi...

Page 52: ...ape key to come out to normal operation PV input sensor calibration Note that all signal cards and all input type group must be calibrated before proceeding further There is no need to calibrate all i...

Page 53: ...By pressing MENU key CHANNEL windows shows rtr 1 rtr 1 It indicates which Retransmission output needs to be calibrated By pressing MENU key CHANNEL window shows the value being outputted on Retransmi...

Page 54: ...n RTU mode is Coding System 8 bit binary hexadecimal 0 9 A F Two hexadecimal characters contained in each 8 bit field of the message Bits per Byte 1 start bit 8 data bits least significant bit sent fi...

Page 55: ...ges when a master device sends a query to a slave Device it expects a normal response One of four possible events can occur from The master s query If the slave device receives the query without a com...

Page 56: ...ed in the query data field is not an allowable value for the Slave 10 3 Modbus Addresses Table 35 Process Value and Status Read Parameters Sr No Parameter Description Modbus Address Parameter Type Acc...

Page 57: ...tatus Register and its bits arrangement Parameter Alarm 1 Status Alarm 1 Status Modbus Address 30028 30029 Bit No 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Descriptio...

Page 58: ...40181 Integer 0 5 R W 21 Ch 1 2 ASP3 MAP 42549 Integer 0 5 R W 22 Ch 1 2 ASP4 MAP 42561 Integer 0 5 R W 23 Ch 1 2 CSP MAP 40193 Integer 0 5 R W Table 42 Holding Registers Parameters Part 2 Sr No Para...

Page 59: ...M 2 42062 Integer 0 1 R W Refer Table 57 54 Parity COM2 42063 Integer 0 2 R W Refer Table 58 55 Ethernet IP address 1 2 42064 Integer 0 255 R W 56 Ethernet IP address 3 4 42065 Integer 0 255 R W 57 Su...

Page 60: ...l 1 42581 Integer 0 100 R W 97 Linearization Percent Step 2 LP02 Channel 1 42582 Integer 0 100 R W 98 Linearization Percent Step 3 LP03 Channel 1 42583 Integer 0 100 R W 99 Linearization Percent Step...

Page 61: ...5 Linearization Percent Step 10 LP10 Channel 2 42610 Integer 0 100 R W 126 Linearization Range Step 1 LR01 Channel 2 42611 Integer 1999 9999 R W 127 Linearization Range Step 2 LR02 Channel 2 42612 Int...

Page 62: ...1 to 5 V 17 0 x 11 1 5V 1999 9999 0 to 10 V 18 0 x 12 0 10V 1999 9999 Table 45 Bit accessible Holding Register Parameter Square Root Parameter Square root Square root Modbus Address 42002 42003 Bit No...

Page 63: ...e Modbus Index Parameter value 0 NO 0 ACJC 0 DOWN 0 OFF 1 YES 1 FCJC 1 UP 1 ON 2 CCJC Table 51 DO Digital Output Logic Selection Table 52 Set Point Function Selection Table 53 Set Point Type Selection...

Page 64: ...le 62 Logging Enable Selection Log Mode Selection Factory Reset Parameters WatchDog Output Modbus Index Parameter value Modbus Index Parameter value Modbus Index Parameter value Modbus Index Parameter...

Page 65: ...NO m42B om 101 Issue No 02 11 TROUBLESHOOTING If the operating display does not appear after turning on the ENHANCED BARGRAPH INDICATOR s power follow the measures in the procedure below If a problem...

Page 66: ...100 LEDs will blink 101 st LED will be OFF 0 to 10V PV LOW No LED will blink OR ON if PV value is greater or equal to 1 of total range Note If set PV_low PV_high for input type is less then maximum v...

Page 67: ...ds the last value of retransmisison o p PV DOWN REV 20 8 Holds the last value of retransmisison o p Holds the last value of retransmisison o p PV UP REV 3 2 Holds the last value of retransmisison o p...

Page 68: ...L DATA HOW TO FETCH HISTORICAL DATA 1 For Periodic Logging Periodic Data logging Record Frame Detail Parameter Detail Bytes Log Frame detection 101 102 2 Record Number 4 Time Stamp 6 No of Bytes for P...

Page 69: ...hannels for periodic data logging so that Total Bytes in 1 record 12 2 8 28 Record Per page 256 28 9 Odd Number So in this case for fetching data follow below procedure 1 Write Hold Data 1 2 Write Fet...

Page 70: ...Log 42401 42356 Integer R 2 Hold Event Data 42460 Integer R W 3 Fetch Event Data 42459 Integer R W 4 Total Periodic Records 42457 42458 Integer R 42457 Higher byte 42458 Lower Byte 5 Log Roll Over cou...

Page 71: ...ers o Linearization note added in calibration procedure o Modbus parameters for Linearization added 2 Version No 02 o Back Plate Wiring Details are added Masibus Automation Instrumentation Pvt Ltd Cus...

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