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I.S. 18 / 21 / 24 / 27 50

 Hz

      

- 10

GB

GB

2  PRESCRIPTIONS FOR SAFETY DURING

INSTALLATION AND SET-UP

- The personnel in charge of installation and starting of the

generator must always wear a protective helmet; wear

safety shoes and overalls.

- Use protective gloves.

- Do not leave disassembled parts, tools or anything else

not forming part of the system on or near the engine.

- Never leave inflammable liquids or cloths soaked in

inflammable liquids in proximity of the generator, near

electric equipment (including lamps) or parts of the

electrical system.

- Take the necessary precautions to prevent the danger

of electrocution.

3   INSTALLATION

3.1 Housing characteristics

The generator must be installed in a sufficiently ventilated

room able to guarantee the small amount of air necessary

for engine combustion.

The room must be acoustically separated and isolated

from the living quarters.

The generator must be positioned in such a way as to

facilitate routine maintenance operations.

Installation in the propulsion engine room is advisable

provided  that  it  conforms  to  the  above  mentioned

conditions.

3.2 Generator anchorage

To fix the generator, arrange for a base to support the

weight and vibrations.

Drill holes in the base as shown in Fig.1.

3.3 Ventilation

The generator is equipped with an internal forced cooling

system by means of a water/air exchanger.

The quantity of air required for combustion is sucked in

through the air intake on the base (Fig. 2): Therefore,

always check that this intake is free of any obstruction.

4   COOLING WATER CIRCUIT

The  generator  engine  is  cooled  by  a  closed-circuit

system with heat exchanger.

During installation a seawater feed circuit must be set up

for cooling and an exhaust system for the combustion

gas and water mixture.

4.1 Seawater feed system

Normally two types of water intake systems are adopted

on boats (Fig. 3).

1

- Direct intake system

2

- System with baffle

MASE recommends the direct intake system (Fig.3,

Ref.1)  as it prevents inflow of pressurised water into the

intake ducts, instead generating a vacuum which the

pressure head of the the generator water pump can

easily override.

Do not fit any type of protection cap on the direct intake

system.

The system with baffle may cause the following problems:

a

- If mounted with the slots facing the bow: In this case

during navigation and with the generator off, pressure

is  created  in  the  water  intake  duct,  which  may

cause the system to fill until reaching the exhaust

ports and hence water may enter the cylinders.

b

- If mounted with the slots facing the stern:

In this case during navigation a vacuum may be

created in the water intake duct such as to prevent

the water pump from activating the cooling system

or such as to limit the throughput with consequent

overheating of the generator.

4.2.1 Typical installation with generator above the

waterline (fig.4)

1 Sea exhaust

2 Silencer

3 Exhaust

4 Water filter

5 Main system tap

6 Sea intake

7 Drain tap

A

- Pipes - inner diameter Ø75 mm.

B

- Pipes - inner diameter  Ø25 mm.

C

- Pipes - inner diameter  Ø16 mm.

Summary of Contents for I.S. 18

Page 1: ...mase GENERA TORS I S 18 21 24 27 50 Hz Tipo modello N matricola Codice REV 1 S S 03 11 2003 cod 42403 I GENSET INSTATION MANUAL GB MANUALE DI INSTALLAZIONE...

Page 2: ...I S 18 21 24 27 50 Hz 2 Fig 1 1 2 Fig 3 Fig 4 Fig 2 807 5 132 110 680 110 190 1224 680 1 2 7 710 630...

Page 3: ...I S 18 21 24 27 50 Hz 3 1219 150 1219 Fig 5 Fig 6 Fig 7...

Page 4: ...I S 18 21 24 27 50 Hz 4 Valvola antisifone Anti siphon valve Soupape antisiphon Beluchter 3 2 1 4 Fig 9 Fig 11 Fig 12 Fig 8 Fig 10...

Page 5: ...I S 18 21 24 27 50 Hz 5 GEN CARICO LOAD CHARGE RETE MAINS RESEAU 1 1 2 1 Fig 14 Fig 16 Fig 13 Fig 15...

Page 6: ...I S 18 21 24 27 50 Hz 6 WIRINGDIAGRAMSTANDARD Fig 17 1 A V R 4 5B 5A 7 6 5C 3A 5 3 100Kohm 60HZ Cod 45727...

Page 7: ...I S 18 21 24 27 50 Hz 7 Fig 18 WIRING DIAGRAM STANDARD POLI ISOLATI Cod 45765...

Page 8: ...Tipica installazione con gruppo elettrogeno sotto la linea di galleggiamento fig 5 11 4 4 3 Tipica installazione di gruppo elettrogeno con marmitta separatrice acqua gas di scarico tipo GENSEP sopra l...

Page 9: ...izio ed una maggiore durata della macchina stessa Siconsigliavivamentedileggereattentamente quantocontenutoinquestomanualeeneidocumentidiriferimento solo cos viene assicurato il regolare funzionamento...

Page 10: ...aria necessaria alla combustione viene aspirata tramite l apertura posta sul basamento fig 2 assicurarsi quindi che questa apertura sia sempre ben libera 4 CIRCUITOACQUADIRAFFREDDAMENTO Ilmotoredelgru...

Page 11: ...nea di galleggiamen to fig 7 1 Scarico a mare Gas 2 Scarico a mare Acqua 3 Marmitta separatrice gas acqua tipo GENSEP 4 MarmittaVERNALIFT 5 Filtro acqua 6 Rubinettogeneraleimpianto 7 Presa a mare 8 Ru...

Page 12: ...o di scarico possa rifluire al motore dopo aver riempito la marmitta a barilotto 1 Marmitta Attenua la rumorosit dello scarico ed impedisce il riflusso dell acqua verso il motore Si consiglia di insta...

Page 13: ...nominale del gruppo elettrogeno Il gruppo elettrogeno dotato di una protezione magnetotermicacheinterrompel erogazionedicorren te in caso di sovraccarico o cortocircuito 6 4 Collegamento di terra Lac...

Page 14: ...OTORE 9 MOTORINODIAVVIAMENTO 10 PRESSOSTATOOLIO 11 PULSANTEARRESTODIEMERGENZA 12 REGOLATOREELETTRONICODITENSIONE 13 ROTORE 14 STATORE 15 TERMICO 16 TERMOSTATOMOTORE 17 STRUMENTOINDICATORETEMPERATURA 1...

Page 15: ...I S 18 21 24 27 50 Hz 15 I I...

Page 16: ...pical installation with generator below the water line Fig 5 11 4 4 3 Typical installation of generator with gas water separating exhaust type GENSEP above the waterline fig 6 11 4 4 4 Typical install...

Page 17: ...tions contained in this manual guarantees the safety of the operator protection against damage to persons or things operating economy and a longer life of the generator Thedrawingsareprovidedbywayofex...

Page 18: ...r intake on the base Fig 2 Therefore always check that this intake is free of any obstruction 4 COOLING WATER CIRCUIT The generator engine is cooled by a closed circuit system with heat exchanger Duri...

Page 19: ...ndicated in the installation diagram 4 3 Components The seawater intake system must be independent of that oftheboatpropulsionengines 1 1 2 direct seawater intake Ifthegeneratorisinstalledataheightofo...

Page 20: ...dicated Itisconnectedtothegeneratorterminals Fig 12Ref 4 with cables of 25 mm2 cross section for distances up to 5 m and 35 mm2 cross section for greater distances in the following order First connect...

Page 21: ...regulator 7 Power terminal board 8 Emergency stop button 9 Thermal switch 10 START STOPbutton 11 Engine protection module 12 Terminalboard 13 Connector for remote control panel connection 14 Fuel gau...

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