Masalta MSR58 SERIES Instruction Manual Download Page 2

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Table of Contents

1. SAFETY INFORMATION

1.1 General

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1.2 Intended use

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1.3 Unintended use

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1.4 Who is allowed to operate the machine

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1.5 Conversions and alternations to the machine

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1.6 Safety notes in the operating and maintenance instructions

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1.7 Safety stickers on the machine

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1.8 Loading the machine

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5-6

1.9 Starting the machine

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1.10 Driving the machine

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1.11 Parking the machine

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..9

1.12 Miscellaneous

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.10

2. OPERATION

2.1 Controls

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..11

2.2 General notes

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2.3 Checks before starting

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2.4 Starting the engine

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2.5 Wrong starting

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.14

2.6 Adjusting the steering rod

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..14

2.7 Driving the machine

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. 15

2.8 Driving the machine with the backup protection bow

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2.9 Switching the vibration on resp. off

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15-16

2.10 Switching the gravity sprinkler system on resp. off

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.16

2.11 Stopping the engine

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16-17

2.12 Loading and transport

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...17

3. MAINTENANCE

3.1 General Notes for Maintenance

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.18

3.2 Fuels and Lubricants

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. .18-19

3.3 Fuels, Lubricants and Filling Capacities

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3.4 Running-in instructions

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.20

3.5 Maintenance chart

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3.6 Cleaning machine/engine

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3.7 Cleaning the air filter

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.21

3.8 Checking the engine oil level

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3.9 Checking the fuel level

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21-22

3.10 Checking the water level

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3.11 Cleaning the cooling fins and the cooling air intakes of engine

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Summary of Contents for MSR58 SERIES

Page 1: ...WARNING R INSTRUCTION MANUAL SINGLE DRUM VIBRATORY ROLLER MSR58 SERIES ...

Page 2: ...14 2 5 Wrong starting 14 2 6 Adjusting the steering rod 14 2 7 Driving the machine 15 2 8 Driving the machine with the backup protection bow 15 2 9 Switching the vibration on resp off 15 16 2 10 Switching the gravity sprinkler system on resp off 16 2 11 Stopping the engine 16 17 2 12 Loading and transport 17 3 MAINTENANCE 3 1 General Notes for Maintenance 18 3 2 Fuels and Lubricants 18 19 3 3 Fuel...

Page 3: ...ease the drive 25 3 19 Tensioning changing V belt chain 25 3 20 Changing the air filter 26 3 21 Checking adjusting the valve clearance 26 3 22 Cleaning the fuel strainer 27 3 23 Changing oil 27 3 24 Water sprinkler system maintenance in case of frost 28 3 25 Adjusting the scrapers 28 3 26 Tightening torques for screws with metric unified thread 28 4 TROUBLE SHOOTING 4 1 General notes 29 4 2 Engine...

Page 4: ...egulations 1 2 Intended use l Compaction of bituminous materials road layers l Light compaction work in earth construction road subbase 1 3 Unintended use Dangers may however arise from the machine if it is used by untrained personnel in an unprofessional way or if it is used for purposes other than those mentioned in these instructions 1 4 Who is allowed to operate the machine The machine must on...

Page 5: ...ating and maintenance instructions Danger Sections marked like this point out possible dangers for persons Caution Sections marked like this point out possible dangers for the machine or for parts of the machine i Note Sections marked like this provide technical information concerning the optimal economical use of the machine 1 7 Safety stickers on the machine Keep safety stickers in good conditio...

Page 6: ...n Manual for machine information No sparks flames or burning objects near the machine Shut off the engine before refueling Use only clean filtered unleaded gasoline WARNING Always wear hearing and eye protection when operating this machine CAUTION Read and understand the supplied Operation Manual before operating the machine Failure to do so increase the risk of injury to yourself or others CAUTIO...

Page 7: ...anteed sound power level in dB A A nameplate listing the model number and serial number is attached to each unit Please record the information found on this plate so it will be available if the nameplate lost or damaged When requesting service information the serial number should be specified of the unit ...

Page 8: ...u will be working Use your protective outfit hard hat safety boots etc l Check before starting the machine whether l persons or obstacles are beside or under the machine l the machine is free of oily and combustible material l all handles are free of grease oils fuels dirt snow and ice l the machine shows any obvious faults l all guards and protective devices are properly fastened l steering brake...

Page 9: ...development of smoke Investigate the cause and have the fault corrected Always let loaded transport vehicles pass Driving on slopes and gradients Do not drive up and down inclines which are steeper than the maximum gradability of the machine Always drive extremely carefully on slopes and always directly up or down the slope Always shift to the lower speed range when approaching the slope The steer...

Page 10: ...ing out fuel do not let it seep into the ground Maintenance Maintenance work must only be carried out by qualified and authorized personnel Keep unauthorized persons away from the machine Do not perform maintenance work while the machine is driving or the engine is running Park the machine on level and firm ground Pull the ignition switch out Working on hydraulic lines Depressurize hydraulic lines...

Page 11: ...stem In the event of frost the water sprinkler system must be drained or filled with an anti freeze mixture Cleaning Do not clean the machine while the engine is running Never use petrol or any other highly inflammable substances for cleaning purposes When using steam cleaning equipment do not subject electrical parts and insulating materials to the direct water jet or cover them beforehand Do not...

Page 12: ...erator 7 Water Tank Draining 2 Lever for Vibration 8 Lifting Hole four 3 Lever for Adjusting Handle Height 9 Bolt Side Protective Cover 4 Fuel Tank filling 10 Bolt Upper Protective Cover 5 Lifting Hook 11 Bolt Scraper adjustment 6 Water Tank Filling 1 2 3 4 5 6 7 8 9 10 11 ...

Page 13: ...ndition of engine and machine l Check all screwed connections for tight fit l Neutral position of the travel control lever the vibratory roller must not move forwards or reverse when the travel control lever is in center position l Check the fuel lever Use only standard grade petrol or unleaded standard grade petrol l Check the water level for the water sprinkler system l Check the engine oil leve...

Page 14: ...gine Fig 5 l Turn the ignition switch 3 Fig 5 to position ON Fig 6 l Pull the starter handle Fig 6 lightly until resistance is noticed compression then pull the starter handle with force Do not pull it completely out l Guide the starter rope back by hand i Note Do not let the starter handle hit back against the engine l Repeat the starting procedure if the engine does not start at the first time l...

Page 15: ...to 20 times then l open the choke l Set the throttle lever to full speed position l Pull the spark plug socket off l Unscrew the spark plug l Operate the starter several times l Dry the spark plug with a dry and clean cloth or with compressed air Clean it with a wire brush l Screw the spark plug back in and push the spark plug socket back on l Repeat the starting procedure 2 5 Adjusting the steeri...

Page 16: ...eturn to 0 position The machine is braked automatically 2 7 Driving the machine with the backup protection bow Fig 11 l If the operator is pressed against an obstacle during reverse travel the backup protection bow 2 Fig 11 is forced to forwards travel Danger Do not use the machine if the safety control is defective 2 8 Switching the vibration on resp off i Note Vibration at standstill causes tran...

Page 17: ...Fig 12 to position II vibration Fig 14 Switching the vibration off Fig 13 l Set the throttle lever 1 Fig 13 to position I or MIN The vibration stops after a short time i Note For short breaks always set the throttle lever to position MIN idling speed Fig 15 Position I sprinkler system switched on Position II sprinkler system switched off 2 10 Stopping the engine Danger When parking on a slope plac...

Page 18: ...uel valve 1 Fig 18 in direction of arrow 2 11 Loading and transport Fig 19 l Loading the machine If necessary fold the steering rod up l For loading attach the lifting tackle to the lifting hooks on the frame For weights refer to the technical data Danger Lash the machine down so that it is secured against rolling slipping and turning over For loading lashing and lifting use always shackles at the...

Page 19: ...failures l Faulty operation l Incorrect insufficient maintenance 3 2 Fuels and Lubricants Engine oil During operation in winter use winter engine oil To ensure a reliable cold start it is important to choose the viscosity SAE class of the engine oil according to the surrounding temperatures During operation in winter under 10 C 14 F the oil change intervals must be shortened Too viscous lubricatio...

Page 20: ... Observe level marks Engine Air filter Fuel BDU Reducer spring drive chain Engine oil API CD SE bzw CD SF SAE 10W 40 20 C to 30 C 4 F to 86 F SAE 15W 40 10 C to 40 C 14 F to 104 F SAE 30 5 C to 30 C 41 F to 86 F SAE 40 25 C to 40 C 77 F to 104 F as engine oil Petrol unleaded or standard grade ATF Grease ca 0 6l 0 16 USgal as required 2 5l 0 66 USgal As required SAE 10 W 5 C to 30 C 23 F to 22 F SA...

Page 21: ...intenance every month 4 11 4 12 4 13 Clean cooling fins and cooling air intakes Check the transmission oil level Clean grease the spring on the transmission Maintenance every 6 month 4 14 4 15 4 16 4 17 4 18 4 19 4 20 Changing the engine oil Clean check the spark plug Clean the fuel sludge filter Check the rubber buffers Check the V belt Check grease the drive chain Tension change the V belt chain...

Page 22: ...ing it carefully out from inside to outside with dry clean compressed air l Wash the foam insert in warm soapy water rinse it and let it dry thoroughly l Soak the foam insert in clean engine oil press excess oil out l Check the seal ring use a new one if necessary 3 8 Checking the engine oil level i Note Park the machine on level ground so that the engine is in a horizontal position l Stop the eng...

Page 23: ...eaning the cooling fins and the cooling air intakes l Brush off dry dirt from the cooling fins and the cooling air intake openings with a suitable brush and blow it out with compressed air l Use cold cleansing agent if the engine is covered with oily dirt l Let it soak in for a while clean it off with water or a steam jet and blow it out with compressed air l Run the engine warm to avoid corrosion...

Page 24: ... fill in oil through the filler opening in the bottom of engine For quality and quantity of oil refer to the table of fuels and lubricants l Check the oil level with the engine in horizontal position after a short test run The oil level must reach the edge of the filler bore 3 13 Cleaning greasing the spring on the drive System Fig 31 l Take off the cover of drive system l Clean and grease the spr...

Page 25: ... 3 15 Cleaning the fuel sludge filter spark Danger When working on the fuel system do not spill any fuel no open fire do not smoke Fire hazard Fig 34 l Close the fuel valve 1 Fig 34 l Unscrew the fuel sludge filter 2 and clean it with petrol l Screw the fuel sludge filter tightly in with a new seal ring 3 3 16 Checking the rubber buffers Fig 35 l Check the condition and tight fit of all rubber buf...

Page 26: ...rease For quality of grease refer to the table of fuels and lubricants l Reinstall the protective cover 3 19 Tensioning changing V belt chain Tensioning V belt Danger When lifting the machine do not step under loads being lifted Fig 38 l To adjust the tension of belt by tension screw Observe the tightening torques l Reinstall the protective cover Changing the V belt l Remove the protective cover l...

Page 27: ... Pull the ventilation hose off l Remove the valve cover with gasket l Move the piston to the upper dead center of the compaction stroke l Therefore adjust the triangular mark on the starter pulley to the upper bore i Note Outlet valve 1 Fig 43 valve clearance 0 20 mm Inlet valve valve clearance 0 15 mm l Check the valve clearance with a feeler gauge For adjusting hold the hexagon nut on the rocker...

Page 28: ...Unscrew the fuel strainer l Clean the fuel strainer check the condition of the strainer screen holes Use a new one if necessary l Insert a new seal ring l Screw the fuel strainer in tightly fasten the hose and reinstall the fuel tank l 3 23 Changing oil Caution Catch running out oil and dispose of in a way harmless to the environment Environmental hazard Fig 48 Fig 49 l Remove the cover of drive s...

Page 29: ...rs 1 until they touch the drum lightly sleight bending of the plastic insert l Retighten the fastening screws 3 26 Tightening torques for screws with metric unified thread Tightening torques in Nm ftlb Fig 54 Strength class for screws with untreated non lubricated surface The quality designation of the screw is marked on the screw heads 8 8 8G 10 9 10 K 12 9 12 K The values result in a 90 utilizat...

Page 30: ...s quite obvious that we were not able to list all possible causes for faults 4 2 Engine trouble shooting Faults Possible cause Remedy Engine does not start Fuel tank empty Fuel system blocked Fuel nozzle blocked No ignition spark Starter switch defective top up fuel Clean the fuel strainer in the carburetor Clean the fuel nozzle Change the spark plug have the fault corrected Change the starter swi...

Page 31: ...d forward reverse km h 0 1 5 Max grade ability depending on soil With or without vibration 25 20 Water tank Capacity L 15 Engine manufacturer type Honda GX 160 Robin EX 17 Drive system Hydro Mechanical Frequency Hz 76 Centrifugal force kN 10 Filling capacities Sound Specification Guaranteed sound power level 108 dB A Vibration Specification for hand arm 4 8m s2 ...

Page 32: ... l Has not been damaged by accident misuse or abuse l Has not been tampered with or repaired by any unauthorized person The owner is responsible for the cost of transportation to and from the authorized repairer and the unit is at the owners risk while in transit to and from the repairer Impact damage is not covered under warranty Clutches are not covered under any warranty Engines are officially ...

Page 33: ...ading through this manual thoroughly you will find that you can do some of the regular maintenance by yourself However when in need of parts or major service be sure to see your dealer For your convenience we have provided this space to record relevant data about your machine Invoice Number Type of Machine Date Purchased Dealer Name Serial Number Dealer Phone REPLACEMENT PARTS USED MAINTENANCE LOG...

Page 34: ...trucción atteste que le matériel 1 Category Art Categoría Catégorie Single Drum Vibratory Roller 2 Type Typ Tipo Type MSR58 Series has been produced in accordance with the following standards in übereinstimmung mit folgenden Richtlinien hergestellt worden ist ha sido fabricado en conformidad con las siguientes normas a été produit conformément aux dispositions des directives européennes ci après 2...

Page 35: ...GINEERING CO LTD Add 20 Dalian Road Baohe Industrial Estate Hefei 230051 China Tel 86 551 64846580 64846601 Fax 86 551 64846616 64846626 E mail sales masalta com cn masalta mail hf ah cn Http www masalta com cn Version 01 15 01 ...

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