background image

Installation, Operation & Maintenance  -  HNW Series

HNW Troubleshooting Form

 

HNW Water-to-Water (Heating and Cooling) 

  

 

Troubleshooting Form 

Customer: 

  Loop Type: 

  Startup Date: 

Model #: 

  Serial #: 

  Antifreeze Type & %: 

Complaint:  

Description

Heating

Cooling

Notes

Water Side Analysis

1 Source Water In Temp.
2 Source Water Out Temp.

H Temp. Diff . =

3 Source Water In Pressure
4 Source Water Out Pressure

4a Pressure Drop
4b GPM

Heat of Extraction (Absorption) or Heat of Rejection:
HE or HR (Btuh) =              

  Enter HE or HR:  

  Flow Rate (GPM) x  

  Temp. Diff  (deg F) x  

  Fluid Factor

Refrigerant Analysis

5 Suction Temp.
6 Suction Pressure

6a Saturation Temp.
6b Superheat

7 Discharge Temp.
8 Discharge Pressure

8a Saturation Temp.
8b Subcooling

9 Liquid Line Temp

10 Load Water In Temp.

11 Load Water Out Temp.

H Temp. Diff . =

12 Load Water In Pressure
13 Load Water Out Pressure

13a Pressure Drop
13b GPM

Voltage
Compress Amps

COMPRESSOR

DISCHARGE

SUCTION

HWG*

EXPANSION

VALVE

FILTER

DRIER

5

COAX

4

2

3

1

8

7

6

9

LT2:

HEATING

LIQUID

LINE

CONDENSER (COOLING)

EVAPORATOR (HEATING)

*  Turn off HWG before

 troubleshooting.

Source

C

O

AX

13

11

12

10

CONDENSER (HTG)

EVAPORATOR (CLG)

Load

REFRIG FLOW - HEATING

REFRIG FLOW - COOLING

LT1:

COOLING

LIQUID

LINE

9

REVERSING

VALVE

HEATING POSITION

COOLING POSITION

REFRIGERANT: HFC-410A

Fluid Factor:

500 (Water); 485 (Antifreeze)

C Temp. Diff . =

C Temp. Diff . =

RP931

30

Summary of Contents for Century EarthPure HNW Series

Page 1: ...www marsdelivers com Installation Operation and Maintenance HNW Series...

Page 2: ...n Installation 8 Ground Water Heat Pump Applications 9 10 Water Quality Standards 11 Load Plumbing Installation 12 Hot Water Generator 13 15 Electrical Line Voltage 16 Electrical Low Voltage Wiring 17...

Page 3: ...0 0 N F C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 MODEL TYPE HN HEAT CONTROLLER OPEN LOOP W TO W W WATER TO WATER CONFIGURATION UNIT SIZE 036 060 120 REVISION LEVEL A CURRENT 036 060 120 VOLTAGE CONTROLS CA...

Page 4: ...e system damage and void product warranty Safety Warnings cautions and notices appear throughout this manual Read these items carefully before attempting any installation service or troubleshooting of...

Page 5: ...nt should be stored in its original packaging in a clean dry area Store units in an upright position at all times The stack limit for HNW036 060 and 120 is three Unit Protection Cover units on the job...

Page 6: ...urce Load 1 Swivel 1 1 2 FPT HWG in 1 Swivel 1 2 FPT Weight Operating lbs kg 348 158 360 163 726 329 Weight Packaged lbs kg 373 169 385 175 770 349 Water Volume Source Gallons Liters 0 96 3 64 1 33 5...

Page 7: ...ever all components may be serviced from the front access panel if side access is not available 2 While clear access to all removable panels is not required installer should take care to comply with a...

Page 8: ...or repairs The installation of water source heat pump units and all associated components parts and accessories which make up the installation shall be in accordance with the regulations of ALL author...

Page 9: ...to prevent pump short cycling Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways depending on local building codes e g recharge well storm sewer dr...

Page 10: ...d with a factory or field supplied manual or electric shut off valve DAMAGE WILL OCCUR if shut off valve is closed during unit operation A high pressure switch must be installed on the heat pump side...

Page 11: ...Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Siz...

Page 12: ...ot Tub Applications Load side should be isolated with secondary heat exchanger constructed of anti corrosion material in all chlorine bromine fluid applications Potable Water Applications Load side sh...

Page 13: ...one way meters 16mm OD 15 meters maximum Shut Off Valve 2 Shut off Valve 3 In Out Typically a single tank of at least 52 gallons 235 liters is used to limit installation costs and space However a dual...

Page 14: ...all the water piping valves and air vent as shown in Figures 3 or 4 An appropriate method must be employed to purge air from the HWG piping This may be accomplished by flushing water through the HWG a...

Page 15: ...mperature HWT must be 125 F 52 C Compressor Discharge Temperature CDT must be 125 F 52 C both conditions are needed for PR relay contacts to close and pump to run 3 Turn on the heat pump and allow it...

Page 16: ...ng diagram Consult the electrical data table Table 4 for correct fuse size Transformer The units are factory wired for 230 Volt If supply voltage is 208V transformer must be rewired by installer as il...

Page 17: ...valve is fully open before compressor starts should be used Valve should also be normally closed type so water flows through only when unit is operating A slow closing valve may be required to help r...

Page 18: ...Installation Operation Maintenance HNW Series 18 HNW036 HNW060 Electrical Wiring Diagram 96B0223N11...

Page 19: ...Installation Operation Maintenance HNW Series 19 HNW120 Electrical Wiring Diagram 96B0225N11...

Page 20: ...field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection to disable the UPS f...

Page 21: ...sure loss of charge fault The low pressure switch input is bypassed for the initial 120 seconds of a compressor run cycle Low pressure lockout code 3 Source Water coil low temperature LT1 The LT1 ther...

Page 22: ...T2 thermistor code 9 CXM Controls Diagnostic Features The LED on the CXM board advises the technician of the current status of the CXM control The LED can display either the current CXM mode or the la...

Page 23: ...eratures which are suitable for initial unit commissioning in an environment where the flow rate and water temperature is not yet stable and to avoid nuisance shut down of the units freeze and refrige...

Page 24: ...purged from the system Air in the system can cause poor operation or system corrosion Cooling Tower Boiler Check equipment for proper setpoints and operation Standby Pumps Verify the standby pump is p...

Page 25: ...ry within a few minutes after the unit has begun to operate d Verify correct water flow by comparing unit pressure drop across the heat exchanger versus the data in Table 8 Refer to Table 7 Check the...

Page 26: ...for the source and compared to submittal data capacity pages The formula for HR for systems with water is as follows HR TD X GPM X 500 where TD is the temperature difference between the entering and l...

Page 27: ...8 23 14 20 8 17 70 114 129 225 227 24 32 14 20 9 19 80 117 135 228 230 32 41 14 20 9 20 3 0 50 87 101 199 203 12 18 12 18 9 12 8 16 60 91 113 203 207 12 18 12 18 8 17 70 95 124 204 216 16 34 12 18 9 1...

Page 28: ...7 11 6 18 100 102 110 384 401 6 13 7 11 6 17 120 106 114 475 491 6 13 7 11 5 17 3 0 60 95 107 215 256 6 14 7 15 5 9 7 19 80 101 110 310 326 6 14 7 15 7 19 90 103 112 329 376 6 14 7 15 6 19 100 105 11...

Page 29: ...iodic cleaning to remove scaling Use standard cleaning procedures which are compatible with cupro nickel and copper Hot Water Generator Coils See water coil maintenance for load water coil If the pota...

Page 30: ...Temp 6 Suction Pressure 6a Saturation Temp 6b Superheat 7 Discharge Temp 8 Discharge Pressure 8a Saturation Temp 8b Subcooling 9 Liquid Line Temp 10 Load Water In Temp 11 Load Water Out Temp H Temp D...

Page 31: ...date of shipment from the factory REMEDY PROVIDED BY THE LIMITED EXPRESS WARRANTY The sole remedy under the Limited Warranty is replacement of the defective part If replacement parts are required with...

Page 32: ...HU GGLWLRQDOO WKH LQVWDOOHU LV UHVSRQVLEOH IRU YHULI LQJ GLPHQVLRQDO GDWD RQ WKH DFWXDO SURGXFW SULRU WR EHJLQQLQJ DQ LQVWDOODWLRQ SUHSDUDWLRQV QFHQWLYH DQG UHEDWH SURJUDPV KDYH SUHFLVH UHTXLUHPHQWV D...

Reviews: