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Marathon Power TRTC Series Installation, Operation And Maintenance Manual Download Page 23

 

 

23 

2.1.2 A Tour of the TRTC Series 

 

Purpose: Describes the display, connections and switches on the TRTC Series front panel (Figures 12, 13 &14).

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

                                                                                                                                

 

 

 

 

 

                                    

                                                        

                     

                                       

 

Figure 12

 

 

 

 

 

 

1.  24VDC/48VDC Battery Connector

 

Connects the battery to the unit. The battery string voltage is 24VDC/48VDC. 

 

 

2.  Battery Circuit Breaker

 

Acts as an ON/OFF switch for battery power. Must be in the 

ON

 position for normal operation. 

 

 

3.  Battery Voltage Test Points

 

Battery voltage can be measured at these Test Jacks only when the battery circuit breaker is turned 

ON

. 

 

TIP

: TEST JACKS ARE NOT DC POWER OUTLET TERMINALS. 

 

 

4.   Liquid Crystal Display (LCD) Control Panel

 

  The UPS can be controlled and monitored via this LCD panel. See Section 2.2 for further information. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRTC-2005-N1/N2                                       

TRTC-0654-N1/N2, TRTC-1124-N1/N2                                        

 

 

 

 

 

 

4 

4 

1 

1 

2 

2 

3 

Summary of Contents for TRTC Series

Page 1: ...TRTC SERIES Battery Backup System for Traffic Signals Installation Operation and Maintenance Manual For Models TRTC 0654 N1 TRTC 0654 N2 TRTC 1124 N1 TRTC 1124 N1 TRTC 2005 N1 TRTC 2005 N1...

Page 2: ...2...

Page 3: ...13 1 4 START UP AND TEST 16 1 5 SHUTDOWN 18 1 5 1 TRTC UPS 18 1 5 2 ATS 19 1 6 TROUBLESHOOTING 20 1 7 EMERGENCY SHUTDOWN PROCEDURE 21 SECTION 2 FEATURES 22 2 1 1 THE ADVANTAGES 22 2 1 2 A TOUR OF THE...

Page 4: ...3 4 1 RS232 USB MENU TREE 53 2 3 4 2 UNIT SPECIFICATIONS INPUT OUTPUT VALUES 54 2 3 4 3 INPUT OUTPUT VALUES 54 2 3 4 4 MAINTENANCE 55 2 3 4 5 LINE SLOW DETECTION PARAMETERS 57 2 3 5 MENU TUTORIAL 60 2...

Page 5: ...r moisture DANGER Total Earth ground leakage current of loads connected to the TRTC UPS should not exceed 2 4 mA The TRTC UPS generates uses and can radiate radio frequencies if not installed and test...

Page 6: ...h the system s output Confirm that the line voltage and current is compatible with the system s input requirements The system should be installed on a dedicated power circuit Place a warning label on...

Page 7: ...meters should be broadened from Normal to Generator see Section 2 2 2 Sense Type In Generator mode the acceptable range of input frequency and voltage is expanded to accommodate the voltage and freque...

Page 8: ...the procedures and drawings in this manual If you have any questions about safe installation operation or maintenance contact Manufacturer customer service department Complete the following for recor...

Page 9: ...It consists of the TRTC Uninterruptible Power Supply UPS System the Auto Transfer Switch ATS and batteries that provide backup power when the line is unqualified These three components can be mounted...

Page 10: ...acceptable range The smart temperature compensated internal charger continuously monitors and maintains the batteries in a fully charged state For the protection of the battery the charging process is...

Page 11: ...ntenance 2 Utility Generator switch allows the switching of the supply to the load between the Utility power and the Backup Generator so that the generator may provide temporary electrical power if th...

Page 12: ...hing for the wire ducts brackets for pole mounting and all the required accessories including mechanical hardware and electrical wiring are supplied to make the installation easy for the contractor Ex...

Page 13: ...after the user programmed time is attained that can be set in 15 minutes interval from 15 minutes to 8 hours TIP Verify that all breakers AC and battery breakers are OFF prior to wiring Go to Step 1...

Page 14: ...de if used Figure 5 TRTC Front Panel GO TO STEP 2 Step 2 Connect ATS to the TRTC START Connect the cord from UPS OUT at ATS to the AC OUT receptacle on TRTC Connect the cord from UPS IN on ATS to AC I...

Page 15: ...ttery START Connect the supplied black wire from the input receptacle at ATS to the INPUT terminal in the signal cabinet Plug the Red Battery connector into the TRTC UNIT IS READY FOR START UP 13 TRTC...

Page 16: ...ON the upstream Utility Input Circuit Breaker STARTUP PROCEDURE TIPS The TRTC automatically starts up in Standby mode After the AC line is qualified default 30 seconds the UPS switches to On Line mode...

Page 17: ...ode press and hold ESC for 3 seconds to perform the self test feature Turn ON the upstream circuit breaker 1 Investigate the alarm 2 Perform a self test with the load s connected 3 If it passes the se...

Page 18: ...t the Green Control Terminal Block the plug for Ext Fan the plug for battery temperature sensor and the RS232 or USB connector Remove and perform the maintenance on TRTC Perform this procedure in reve...

Page 19: ...the AC and Battery Breaker are OFF at the TRTC Disconnect the UPS OUT Cord Disconnect the UPS IN cord Disconnect the INPUT OUTPUT cord Remove and perform maintenance on the ATS Perform this procedure...

Page 20: ...ATS won t allow transfer to Battery mode TRTC output power not connected to ATS UPS OUTPUT circuit breaker at ATS is open Verify that UPS OUT cord is properly connected to the AC OUTPUT receptable at...

Page 21: ...er as well as an optional generator power if utilized Disconnecting all the AC and DC power sources will ensure that the output circuit is not live START Turn OFF the AC input circuit breaker Turn OFF...

Page 22: ...lications The TRTC provides continuous power to traffic and signal equipment Advanced Communications The RS232 and or USB ports allow for local or remote monitoring of the TRTC Series Smart Charging T...

Page 23: ...r Acts as an ON OFF switch for battery power Must be in the ON position for normal operation 3 Battery Voltage Test Points Battery voltage can be measured at these Test Jacks only when the battery cir...

Page 24: ...the connection for the output of line power Figure 14 8 USB Serial Interface RS232 Connector The USB and or DB 9 female connector is used to connect the TRTC to the host computer for remote control mo...

Page 25: ...VDC 47 5VDC or 40 battery capacity TIP You can change the preprogrammed value to match the batteries used and the actual operating conditions See Section 2 3 4 4 Maintenance 35 Battery Voltage Level 4...

Page 26: ...5 16 17 18 21 22 NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC 19 20 ON BATT LOW TIMER 21 22 BATTERY 2 Hours 19 20 ATS 23 5 47 5V Note 1 6 sets of programmable contacts have the following factory de...

Page 27: ...re probe To test the temperature probe unplug it from the face of the UPS Check the resistance of the temperature probe by inserting the probes of an ohm meter into the top and bottom pins of the conn...

Page 28: ...off When the Fault LED Is ON the unit detected a Fault When the Alarm LED Is ON the unit detected an Alarm Pushing the ENTER button displays the problem STANDBY 07 01 13 34 UPS STATUS Pressing the ES...

Page 29: ...TEST SELF TEST When Self Test mode is active the unit will enter Battery Mode automatically to test or check if output voltage and waveform is correct After the programmed duration the unit returns ba...

Page 30: ...ection 2 3 5 The Output Green LED flashing during the self test In approximately one and a half minutes if no problem is detected the UPS will return to the mode it was in before the self test was sta...

Page 31: ...and Utility Power circuit breakers Turn On the upstream Battery circuit breaker START UP FINISHED Turn ON the AC input circuit breaker It will take 30 seconds for the unit to go to Line mode from Sta...

Page 32: ...urpose Describes the shutdown procedure START Turn OFF the AC Input circuit breaker Turn OFF the Battery circuit breaker Turn OFF the upstream utility input circuit breaker and unplug the battery cabl...

Page 33: ...wer This procedure should not be done while critical loads are running that depend upon the TRTC s backup power BATTERY CHANGING PROCEDURE NOTE The ALARM LED remains ON during this procedure START Tur...

Page 34: ...or 2 2 13 appears on the LCD screen The status submenu provides measurements of important TRTC inputs output and other parameters via the LCD screen Section 2 2 8 The configuration maintenance submen...

Page 35: ...ate Timer Main screen Line 2 Status Contact status 123456 Ext Fan status F AVR setting Bu Buck Bo Boost Sense Type setting N Normal G Generator Main screen Line 3 The output voltage true RMS The outpu...

Page 36: ...ut Power watts Page 3 Battery Voltage Battery current Battery Temperature The average battery voltage The battery current The temperature of Battery case Page 4 Inv Events Buck Events Boost Events The...

Page 37: ...t 4 Page 10 Program Contact 5 status The status of the program contact 5 Page 11 Program Contact 6 status The status of the program contact 6 Page 12 Ext Fan temperature setting and status Indicates t...

Page 38: ...justs the battery charging temperature compensated voltage to 2 5 3 4 or 5 mV C Cell or disable temperature compensation Consult the manufacture s specifications to find out which setting is best suit...

Page 39: ...changed PROGRAM CONTACT 5 Indicates programmed values of contacts 5 and allows values to be changed PROGRAM CONTACT 6 Indicates programmed values of contacts 6 and allows values to be changed PROGRAM...

Page 40: ...s The TRTC 2005 N1 TRTC 2005 N2 settable Battery Voltage range is 42 0VDC 55 0VDC at 0 5VDC increments LOW BATTERY SHUTDOWN OPTION The low battery shutdown setting function The default low battery war...

Page 41: ...for the access of the Maintenance Menu is changed here Use the UP DOWN arrow key with ENTER keys to enter a correct Password Reentry is required if an error is made entering a Password EVENTS TIMER R...

Page 42: ...be Unplugged The battery temperature probe is unplugged or damaged When the unit detects the probe is unplugged it will continue to operate but the charger voltage will automatically be set to the low...

Page 43: ...ION O P Short Circuit Output Short Circuit The load is short circuited or the inverter did not start O P Over Load Overload The loads are drawing more power than the TRTC can provide Batt Over Voltage...

Page 44: ...ery decreases to TRTC 0654 N1 N2 TRTC 1124 N1 N2 21 0VDC TRTC 2005 N1 N2 42 0VDC for 3 seconds the unit automatically shuts output OFF and goes into STANDBY mode waiting for input power to return The...

Page 45: ...C series front panel and the flat connector end into the computer s USB port Configure the communications parameters to the values shown in the terminal set up table WIRING FINISHED TERMINAL SET UP TA...

Page 46: ...C For this tutorial Com 1 is used Verify the designation of COM port where RS232 USB cable to PC is connected such as COM1 COM2 etc Step 1 The path is Programs Accessories Communications Hyper Termina...

Page 47: ...ect the COM port from the drop down menu as shown Click OK Figure 30 Connect to Screen Step 4 The COM Properties screen appears Figure 31 Select the port settings as shown Step 5 Click the Advanced bu...

Page 48: ...OM Properties Screen reappears Figure 31 Click OK Step 7 A blank window with the entered file name appears Figure 33 In the File menu go to Properties and Click Figure 32 Advanced Port Settings Screen...

Page 49: ...lick OK The Name of Unit properties window Figure 34 reappears Step 12 Click OK HyperTerminal setup is completed Press Enter to go to TRTC Series screen Figure 33 Press Enter to access the unit via RS...

Page 50: ...tus Faults and Alarms Readouts TRTC XXXX N1 0 MAIN MENU 1 Unit Specification 2 Input Output Values 3 Maintenance 4 Line Conditioning Setup 5 Programmable Contacts Setup 6 Event Log View 7 Load Setup D...

Page 51: ...Boost mode is activated Buck Input power is out of tolerance Buck mode is activated Blackout Input voltage is not available Low Input voltage is lower than programmed low limit High Input voltage is...

Page 52: ...DISPLAYS Vout_Lo Output Voltage Low Overload Output Overload Temp_Lo Ambient Battery Temperature Low PII Phase Lock Loop Cannot Lock with input Line Freq AC Line Frequency High or Low Temp_Probe_ Disc...

Page 53: ...nput Output Values Maintenance and Line Slow Detection Setup Sub Menus Figures 40 to 45 2 3 4 1 RS232 USB Menu Tree The complete MENU Tree is shown on the next page with all default values Press ENTER...

Page 54: ...ocedure At the main menu type 2 and press Enter The screen displays the Unit Specifications as shown below To return to the main menu press Enter 2 Input Output Value INPUT Voltage 120 or 230 Volts Th...

Page 55: ...ows for the change of password The factory set default password is 1111 Tip the password can only be changed in Line mode 34 Line Qualify Time When the input power returns and it is qualified i e it i...

Page 56: ...ter NOTE The password can ONLY be four numeric digits NO ALPHA CHARACTERS 4 The words Re enter New Password appear on the screen Retype the new password and press Enter If the wrong password is retype...

Page 57: ...tput 10 thereby keeping the output within an acceptable range CAUTION Improperly set parameter values can cause permanent damage to the unit Changes should only be made by Manufacturer trained personn...

Page 58: ...V series releases the Buck Mode when enabled and transfers back to the Line Mode Buck to Line DISABLE 125VAC Buck High High Gap Normal Boost High Voltage Hysteresis When input voltage returns above th...

Page 59: ...ow this level TRTC 2X0V series releases the Buck Mode when enabled and transfers back to the Line Mode Buck to Line 232VAC 243VAC 254VAC Normal Boost High Voltage Hysteresis When input voltage returns...

Page 60: ...ity remaining 37 Resets the Event Timer Counters available in Line Mode 38 Battery charging Temperature compensation 39 Ext Fan On Off By Temperature Prompt _ Figure 47 Maintenance Menu Screen To the...

Page 61: ...utes Range of Acceptable Values Figure 49 Set Battery Test Period Screen Type in the new value within the acceptable range and press Enter to change the test period and go back to the maintenance menu...

Page 62: ...Front Panel LCD indicates ON BATT Battery supplies the power to the load Record the start time Low Battery Alarm LED appears at 4PM LOW BAT contact at selected value will be activated LOW BATT is disp...

Page 63: ...longest possible battery life 2 4 3 Emergency Shutdown Procedure TURN OFF BOTH THE AC BATTERY BREAKER IN AN EMERGENCY The TRTC UPS contains more than one live circuit In an emergency AC line power ma...

Page 64: ...lay See 2 2 13 Clear the fault Shut off both the breakers on the front panel Restart Contact the factory if fault persists Output LED OFF Incoming utility power or battery power not available Apply qu...

Page 65: ...oximately 10 000 OHMS 25 C 77 F LCD screen NOT readable Adjust the contrast for LCD screen Press and hold ESC button Press ENTER button Adjust the contrast using UP or DOWN arrow buttons Press ENTER w...

Page 66: ...654 N1 N2 TRTC 1124 N1 N2 24VDC TRTC 2005 N1 N2 48VDC Audible Noise Level 40 dBA Operating Temperature 37 C to 74 C 35 F to 165 F Storage Temperature 50 C to 75 C 58 F to 167 F Humidity Less than or e...

Page 67: ...d Battery over voltage e Battery over temperature g Over load B Provides 24VDC TRTC 0654 N1 N2 TRTC 1124 N1 N2 48VDC TRTC 2005 N1 N2 signal to PTS on pins 21 22 C Provides programmable input contact o...

Page 68: ...the following Telephone Address Clearly write the RMA number on the original shipping container If you do not have the original container pack the unit with at least three inches of shock absorbing m...

Page 69: ...product specifications These products are intended to limit the maximum amplitude of transient voltage surges on power lines to specified values They are not intended to function as surge arrestors T...

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Page 72: ...thon Power Inc 2020 2538 E 54th Street Huntington Park CA 90255 Office 310 689 2328 Fax 310 689 2329 support marathon power com www marathon power com 2020 Marathon Power Inc MP_TRTC Series_User_Man_A...

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