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StarLam 1600R User Manual

35

Appendix A3

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Summary of Contents for StarLam 1600R

Page 1: ...Version G3 1 00 3 2010 StarLam 1600R Liquid Laminator Operation Instruction Manual...

Page 2: ...StarLam 1600R User Manual 1 Important Please read and understand the operation manual completely Follow all safety information described...

Page 3: ...uid laminates in a quick and efficient process The other main advantage of the StarLam 1600R is consistency The liquid laminator allows a controlled wet film thickness to be applied so that square foo...

Page 4: ...n Requirements 4 Safety Precautions 4 Machine Diagram 7 Technical Specifications 9 Precautions Before Operating 10 Preparation Before Operation 10 Operation Instructions 11 Troubleshooting 24 Warranty...

Page 5: ...nce with local electrical code requirements The phase line should be connected to live wire with mark L The neutral line shall be connected to zero line with mark N and the protection conductor shall...

Page 6: ...nate Using certain solvent based flammable liquids may increase the chance of a fire or explosion Please use caution to select and use a liquid laminate compatible with this equipment The machines pow...

Page 7: ...ould open the machine s electric control box This electric control box is equipped with a key lock and key A designated person in charge should keep the key Switch off the power to the external power...

Page 8: ...rt 9 Emergency Stop Switch 16 Feed Roller Bar 25 Cooling Fan Bank 1 4 Liquid Reservoir Bottle 10 Operating Switch Panel 17 Roll Clutch Assembly 26 Forward Reverse Que 5 Fan Shield 11 Upper Protection...

Page 9: ...an Switch 2 Working Indicator Light Green 8 Temperature Adjusting Knob 3 Fault Indicator Light Red 9 Temperature Control Knob 4 Temperature Display Screen 10 Cleaning Pump Switch 5 Speed Adjustment Kn...

Page 10: ...ency 60Hz Preheating time 5 minutes Altitude 1000m 3280 8 Feet Ambient operating temperatures 15 C 59 F 40 C 104 F Ambient operating humidity 30 70 Protection type equipment Class I Protection grade o...

Page 11: ...Make sure the liquid reservoir bottle is installed in the correct position and the liquid dispensing nozzle is in the closed position Make sure that the protective earth wire is reliably connected to...

Page 12: ...discs 6 Lock Collar Tightening Bolts 7 Lock Collar 1 Load the media on the laminator a Rotate the jacket of the core roller that is on the same side of the machine as the main control console so that...

Page 13: ...ntion to make sure the face of the material to be coated is on the outside face of the roll to be coated The open flap should be on the outside and facing upwards Please see Figure 8 2 Repeat step 1 t...

Page 14: ...gure 11 a Leave a 1 8 meter long blank leader at the front of the printed material to be coated and a 1 5 meter long blank at the end of the printed roll media This will ensure consistent coating of t...

Page 15: ...hed evenly and tightly Once this is achieved immediately stop the rotation of the machine When the front end of the webbing moves forward the printed portion does not move pass the metering rod to avo...

Page 16: ...ply press down on the available emergency stop button located at the top and on either side of the machine 14 Once the liquid lamination process is finished switch off the motor speed switch the heate...

Page 17: ...of tube under compression closes or occludes thus forcing the fluid to be pumped to move through the tube Additionally as the tube opens to its natural state after the passing of the cam restitution o...

Page 18: ...istaltic pump is composed of 6 main parts The parts are as follows 1 Pump housing 2 Pump tube 3 Plastic washer 4 Pump rollers 5 Pump cover 6 Thumb Screws The Peristaltic pump roller assembly is as fol...

Page 19: ...StarLam 1600R User Manual 18...

Page 20: ...StarLam 1600R User Manual 19 1 Pump Switch Forward 2 Pump Switch Reverse 3 Pump Switch Off 4 Pump Speed Control 5 Cleaning Pump On Off Switch 6 Cleaning Pump Power Indicator Lamp...

Page 21: ...ed control knob Diagram point 4 to the 20 25 position The laminate should start moving through the fluid lines The clear filter should fill up with laminate When you see the clear fluid line going up...

Page 22: ...trough follow trough draining instructions Trough Draining Instructions 1 Make sure the laminate trough valve is switched to the off or closed position 2 Open up the side access panel where the pump...

Page 23: ...the end of the hose Be sure to point the cleaning hose into the wash trough Once the hose is primed drape the hose so that the end is hanging over the wash trough to avoid leaking water onto the floor...

Page 24: ...aiming trough Running the laminate reclaiming trough dry will cause the filter screen to dry out and clog Siphon from Drum with Peristaltic Pump 1 Make sure the fluid reservoir valve is in the off pos...

Page 25: ...enly Stretch again tightly and evenly according to the above said steps I am in the middle of a long run and I have figured out my roll is not stretched evenly What can I do to save my job run with th...

Page 26: ...uid valve is blocked and needs to be cleaned Fluid reservoir bottle needs to be refilled Not enough Head pressure Fluid Reservoir bottle is full but liquid is barely dispensing out of fluid valve or h...

Page 27: ...not been used for its intended purpose Reseller is defined as a System Supplier or Distributor A Reseller is also defined as any individual entity or company that purchases and then re sells the New...

Page 28: ...pair or modify the system For all modifications or upgrades please contact your system equipment supplier to ensure that your warranty remains intact All requests for warranty assistance should be dir...

Page 29: ...ir drying all parts should be reinstalled into their original position In order to protect this machine do not expose it to the weather When storing the machine for a long time switch off power supply...

Page 30: ...StarLam 1600R User Manual 29 Appendixes Appendix A A1 Exploded view parts diagram Appendix B A2 Parts list with part numbers Appendix C A3 Electrical Schematic...

Page 31: ...StarLam 1600R User Manual 30 Appendix A1...

Page 32: ...PLAM2016 17 Core support Mandrel PLAM2017 18 Flange Adjustment Pads PLAM2018 19 Core Support Bar Holder PLAM2019 20 Locking Collar Cover PLAM2020 21 Clutched Core Support PLAM2021 22 Core Support Bar...

Page 33: ...PLAM2056 57 Left Frame Box Door PLAM2057 58 Drive Chain PLAM2058 59 Grounding Bus Bar PLAM2059 60 Drive Chain Cover PLAM2060 61 Drive Motor Sprocket PLAM2061 62 Sprocket Retaining Bolt PLAM2062 63 Rod...

Page 34: ...Motor Switch PLAM2093 94 Fan Power Connector PLAM2094 95 Main Power Switch PLAM2095 96 Main Power Cable PLAM2096 97 Fan Power Cable PLAM2097 98 Wash Pump Transformer PLAM2098 99 PTC Swivel LP Elbow 10...

Page 35: ...34 Drawing Part Description Clearstar Part No 120 Female Panel 3 8 Coupler 121 Male 3 8 Coupler 122 123 124 Coating Rod 18 Mayer 125 Coating Rod 25 Mayer 126 Coating Rod 32 Mayer 127 128 129 130 131 1...

Page 36: ...StarLam 1600R User Manual 35 Appendix A3...

Page 37: ...laminate is dispensed onto substrate Wait until the laminate is flowing off the sides of the substrate 5 Start motor at the 2 speed 6 Lower Heater 7 Switch cooling fans on Let machine run until job i...

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