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Manitou MLT 845 120 LSU 3-E3 Series, Operator'S Manual

Get your hands on the Operator's Manual for the robust Manitou MLT 845 120 LSU 3-E3 Series for free download. This manual is essential for understanding the functionalities and maintenance of this powerful machine. Access the manual at manualshive.com and enhance your operational efficiency.

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3-6

3-6

Hydraulic ISO VG 46

Hydraulic ISO VG 46

55 l

55 l

209 l

209 l

546108

546108

546109

546109

  

CAB

CAB

O

O

R

R

G

G

A

A

N

N

S  

S  

T

T

O  

O  

B

B

E  

E  

L

L

U

U

B

B

R

R

I

I

C

C

A

A

T

T

E

E

D

D

R

R

E

E

C

C

O

O

M

M

M

M

E

E

N

N

D

D

A

A

T

T

I

I

O

O

N

N

P

P

A

A

C

C

K

K

A

A

G

G

I

I

N

N

G

G

P

P

A

A

R

R

T  

T  

N

N

U

U

M

M

B

B

E

E

R

R

CAB DOOR

CAB DOOR

MANITOU Grease

MANITOU Grease

BLACK multi-purpose

BLACK multi-purpose

400 g

400 g

1 kg

1 kg

5 kg

5 kg

545996

545996

161590

161590

499235

499235

W

W

I

I

N

N

D

D

S

S

C

C

R

R

E

E

E

E

N  

N  

W

W

A

A

S

S

H

H

E

E

R  

R  

T

T

A

A

N

N

K

K

W

W

i

i

n

n

d

d

s

s

c

c

r

r

e

e

e

e

n  

n  

w

w

a

a

s

s

h

h

e

e

r  

r  

f

f

l

l

u

u

i

i

d

d

1 l

1 l

5 l

5 l

490402

490402

486424

486424

CHASSIS

CHASSIS

O

O

R

R

G

G

A

A

N

N

S  

S  

T

T

O  

O  

B

B

E  

E  

L

L

U

U

B

B

R

R

I

I

C

C

A

A

T

T

E

E

D

D

R

R

E

E

C

C

O

O

M

M

M

M

E

E

N

N

D

D

A

A

T

T

I

I

O

O

N

N

P

P

A

A

C

C

K

K

A

A

G

G

I

I

N

N

G

G

P

P

A

A

R

R

T  

T  

N

N

U

U

M

M

B

B

E

E

R

R

TILTING CORRECTOR

TILTING CORRECTOR

MLT 940 L 120 LSU Série 3-E3

MLT 940 L 120 LSU Série 3-E3

MANITOU Grease

MANITOU Grease

BLUE multi-purpose

BLUE multi-purpose

400 g

400 g

1 kg

1 kg

5 kg

5 kg

20 kg

20 kg

50 kg

50 kg

161589

161589

720683

720683

554974

554974

499233

499233

489670

489670

BRAKE

BRAKE

O

O

R

R

G

G

A

A

N

N

S  

S  

T

T

O  

O  

B

B

E  

E  

L

L

U

U

B

B

R

R

I

I

C

C

A

A

T

T

E

E

D

D

R

R

E

E

C

C

O

O

M

M

M

M

E

E

N

N

D

D

A

A

T

T

I

I

O

O

N

N

P

P

A

A

C

C

K

K

A

A

G

G

I

I

N

N

G

G

P

P

A

A

R

R

T  

T  

N

N

U

U

M

M

B

B

E

E

R

R

BRAKE CIRCUIT

BRAKE CIRCUIT

MANITOU Oil

MANITOU Oil

Mineral brake fluid

Mineral brake fluid

1

1

l

l

4

4

9

9

0

0

4

4

0

0

8

8

REAR AXLE

REAR AXLE

O

O

R

R

G

G

A

A

N

N

S  

S  

T

T

O  

O  

B

B

E  

E  

L

L

U

U

B

B

R

R

I

I

C

C

A

A

T

T

E

E

D

D

C

C

A

A

P

P

A

A

C

C

I

I

T

T

Y

Y

R

R

E

E

C

C

O

O

M

M

M

M

E

E

N

N

D

D

A

A

T

T

I

I

O

O

N

N

P

P

A

A

C

C

K

K

A

A

G

G

I

I

N

N

G

G

P

P

A

A

R

R

T  

T  

N

N

U

U

M

M

B

B

E

E

R

R

R

R

E

E

A

A

R  

R  

A

A

X

X

L

L

E

E

D

D

I

I

F

F

F

F

E

E

R

R

E

E

N

N

T

T

I

I

A

A

L

L

7

7

,

,

3  

3  

L

L

i

i

t

t

e

e

r

r

s

s

MANITOU Oil

MANITOU Oil

Special immersed brakes

Special immersed brakes

5 l

5 l

20 l

20 l

209 l

209 l

1000 l

1000 l

545976

545976

582391

582391

546222

546222

720149

720149

FR

FR

ONT

ONT

/R

/R

EAR 

EAR 

RE

RE

DU

DU

CI

CI

NG 

NG 

GEA

GEA

RD

RD

IF

IF

FE

FE

RE

RE

NT

NT

IA

IA

L

L

1,

1,

8 L

8 L

ite

ite

r

r

MANITOU Oil

MANITOU Oil

SAE80W90

SAE80W90

Mechanical transmission

Mechanical transmission

2 l

2 l

5 l

5 l

20 l

20 l

55 l

55 l

209 l

209 l

499237

499237

720184

720184

546330

546330

546221

546221

546220

546220

REAR WHEELS REDUCERS PIVOTS

REAR WHEELS REDUCERS PIVOTS

REAR AXLE 

REAR AXLE 

OSCILLATION

OSCILLATION

MANITOU Grease

MANITOU Grease

BLACK multi-purpose

BLACK multi-purpose

400 g

400 g

1 kg

1 kg

5 kg

5 kg

545996

545996

161590

161590

499235

499235

FRONT AXLE

FRONT AXLE

O

O

R

R

G

G

A

A

N

N

S  

S  

T

T

O  

O  

B

B

E  

E  

L

L

U

U

B

B

R

R

I

I

C

C

A

A

T

T

E

E

D

D

C

C

A

A

P

P

A

A

C

C

I

I

T

T

Y

Y

R

R

E

E

C

C

O

O

M

M

M

M

E

E

N

N

D

D

A

A

T

T

I

I

O

O

N

N

P

P

A

A

C

C

K

K

A

A

G

G

I

I

N

N

G

G

P

P

A

A

R

R

T  

T  

N

N

U

U

M

M

B

B

E

E

R

R

F

F

R

R

O

O

N

N

T  

T  

A

A

X

X

L

L

E  

E  

D

D

I

I

F

F

F

F

E

E

R

R

E

E

N

N

T

T

I

I

A

A

L

L

6

6

,

,

7  

7  

L

L

i

i

t

t

e

e

r

r

s

s

MANITOU Oil

MANITOU Oil

Special immersed brakes

Special immersed brakes

5 l

5 l

20 l

20 l

209 l

209 l

1000 l

1000 l

545976

545976

582391

582391

546222

546222

720149

720149

F

F

R

R

O

O

N

N

T  

T  

W

W

H

H

E

E

E

E

L

L

S  

S  

R

R

E

E

D

D

U

U

C

C

E

E

R

R

S

S

1

1

,

,

8  

8  

L

L

i

i

t

t

e

e

r

r

MANITOU Oil

MANITOU Oil

SAE80W90

SAE80W90

Mechanical transmission

Mechanical transmission

2 l

2 l

5 l

5 l

20 l

20 l

55 l

55 l

209 l

209 l

499237

499237

720184

720184

546330

546330

546221

546221

546220

546220

FRONT WHEELS REDUCERS PIVOTS

FRONT WHEELS REDUCERS PIVOTS

FRONT AXLE OSCILLATION

FRONT AXLE OSCILLATION

MLT 940 L 120 LSU Série 3-E3

MLT 940 L 120 LSU Série 3-E3

Graisse MANITOU

Graisse MANITOU

Multi-usage NOIRE

Multi-usage NOIRE

400 g

400 g

1 kg

1 kg

5 kg

5 kg

545996

545996

161590

161590

499235

499235

https://www.forkliftpdfmanuals.com/

Summary of Contents for MLT 845 120 LSU 3-E3 Series

Page 1: ...S CEDEX FRANCE 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 TEL 33 0 2 40 09 10 11 YOUR DEALER YOUR DEALER OPERA OPERATOR S TOR S MANUAL MANUAL THIS OPERATOR S MANUAL MUST BE KEPT IN THE LIFT TRU...

Page 2: ...https www forkliftpdfmanuals com...

Page 3: ...ND THE TEXTS AND ILLUSTRA ILLUSTRATIONS IN THIS TIONS IN THIS DOCUMENT MUST NOT DOCUMENT MUST NOT BE REPRODUCED BE REPRODUCED EITHER WHOLL EITHER WHOLLY OR Y OR IN PART IN PART 15 02 2008 15 02 2008 0...

Page 4: ...https www forkliftpdfmanuals com...

Page 5: ...1 1 1 1 1 1 OP OPER ERA ATI TING NG AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS https www forkliftpdfmanuals com...

Page 6: ...1 2 1 2 https www forkliftpdfmanuals com...

Page 7: ...D ON THE GROUND THE GROUND F TAKING UP AND LAYING A HIGH LOAD ON TYRES F TAKING UP AND LAYING A HIGH LOAD ON TYRES G TAKING UP AND G TAKING UP AND LA LAYING A HIGH YING A HIGH LOAD ON STABILIZERS LOAD...

Page 8: ...e of utilisation Protection against frost see 3 Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL MAINTENANCE LUBRICANTS AND FUEL Adaptation of lubricants ask your dealer for i Adaptation...

Page 9: ...uck and in the language used by the operator by the operator The operator s manual and any plates or The operator s manual and any plates or stickers which are no longer stickers which are no longer l...

Page 10: ...he use of lift trucks and must be carried permanently by the operator The operator is not competent to authorise the driving of the lift truck by another person The operator is not competent to author...

Page 11: ...rator station reminds you that Left hand column Left hand column It is forbidden to lift people with any kind of attachment It is forbidden to lift people with any kind of attachment using a non PLATF...

Page 12: ...the seat to get down to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Always pay attention when using the lift truck Do not...

Page 13: ...hment ttachment and t and the struc he structure and ture and readjust readjust this if this if necessary necessary If If possible possible use th use the lift e lift truck a truck at an t an oil temp...

Page 14: ...TIONS SAFETY INSTRUCTIONS Operators attention is drawn to the risks involved in using the Operators attention is drawn to the risks involved in using the lift truck in par lift truck in particular tic...

Page 15: ...the parking brake and place the forward reverse selector in neutral ground apply the parking brake and place the forward reverse selector in neutral Make sure that the lift truck is not stopped in an...

Page 16: ...ope correctors in the central position i e the transverse shaft of the axles parallel to the chassis a Place the slope correctors in the central position i e the transverse shaft of the axles parallel...

Page 17: ...force in your country maximum travel speed braking maximum weight of trailer etc Do not forget to connect the trailer s electrical equipment to that of the lift truck Do not forget to connect the trai...

Page 18: ...ansverse centre of gravity For irregular loads determine the transverse centre of gravity before any movement fig before any movement fig B2 and set it in the longitudinal axis of the lift truck B2 an...

Page 19: ...the two front wheels DESCRIPTION INSTRUMENTS AND CONTROLS In this position the two front wheels must be off the ground must be off the ground E TAKING UP A LOAD ON THE GROUND E TAKING UP A LOAD ON TH...

Page 20: ...load by alternately extending and retracting the jib 1 or retracting the jib 1 or if if necessary moving the lift truck forward 2 fig F2 Put the handbrake on and set the necessary moving the lift truc...

Page 21: ...ng ver ward fig F7 driving very slowly y slowly and carefully and carefully Place the load in a horizontal position and lay it down on the p Place the load in a horizontal position and lay it down on...

Page 22: ...exceptional and performed with great care This operation must be exceptional and performed with great care Raise the jib and r Raise the jib and retract the telescopes completely etract the telescopes...

Page 23: ...here it was taken where it was taken If possible lower the load withou If possible lower the load without moving the lift truck Raise the jib t moving the lift truck Raise the jib 1 to release the loa...

Page 24: ...inimise swinging of the load othly to minimise swinging of the load Carr Carry the load a few y the load a few centimetres above the ground max centimetres above the ground max 30 cm the shortest poss...

Page 25: ...nts prior to operating the platform instruments prior to operating the platform Check before operating that the platform has been correctly assembled and locked onto the lift truck Check before operat...

Page 26: ...from the transmitter or locking it in an inaccessible place The user must ensure that The user must ensure that the instruction manual is accessible at all times an the instruction manual is accessibl...

Page 27: ...1 22 1 22 https www forkliftpdfmanuals com...

Page 28: ...ble The par formed them the type of operation and its frequency if applicable The part numbers of any lift truck i t numbers of any lift truck items tems replaced shall also be indicated replaced shal...

Page 29: ...to weld to avoid the risk of causing irreparable damage to electronic components irreparable damage to electronic components WASHING THE LIFT TRUCK WASHING THE LIFT TRUCK Clean the lift truck or at le...

Page 30: ...so that the oil and cooling liquid circulate inside Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away fr...

Page 31: ...on in the drive belts see 3 the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Tu...

Page 32: ...1 27 1 27 https www forkliftpdfmanuals com...

Page 33: ...1 28 1 28 2 2 DESCRIPTION DESCRIPTION https www forkliftpdfmanuals com...

Page 34: ...2 1 2 1 https www forkliftpdfmanuals com...

Page 35: ...AND REAR TIRES DIMENSIONS AND LOAD CHARTS DIMENSIONS AND LOAD CHARTS ML MLT T 84 845 5 12 120 0 LS LSU U S S rie rie 3 3 E3 E3 ML MLT T 94 940 0 L L 12 120 0 LS LSU U S S ri rie e 3 3 E3 E3 INSTRUMEN...

Page 36: ...RER S PLATE FIG A Model Model Series Series Serial Nr Serial Nr Chassis Nr Chassis Nr Year of manufacture Year of manufacture For any further technical information regarding your lift truck refer to c...

Page 37: ...PLATE FIG I Model Model Serial Nr Serial Nr Year of manufacture Year of manufacture G G H H N N 241415 241415 MODELE MODELE N N dans la s rie dans la s rie Ann e fabrication Ann e fabrication Masse v...

Page 38: ...A RATIO TION N Level of sound pressure in the driver s cab LpA Level of sound pressure in the driver s cab LpA a acc ccord ordin ing g to to st stan anda dard rd NF NF EN EN 12 1205 053 3 d dB B 8 80...

Page 39: ...mm m 5 50 00 0 S St ta an nd da ar rd d l li if ft ti in ng g h he ei ig gh ht t m mm m 7 75 55 50 0 L Li if ft t t tr ru uc ck k w we ei ig gh ht t w wi it th ho ou ut t a at tt ta ac ch hm me en nt...

Page 40: ...RATIO TION N Level of sound pressure in the driver s cab LpA Level of sound pressure in the driver s cab LpA a acc ccord ordin ing g to to st stan anda dard rd NF NF EN EN 12 1205 053 3 d dB B 7 79 9...

Page 41: ...un nl la ad de en n 1 1 k km m h h 5 5 3 3 2 2 k km m h h 8 8 6 6 3 3 k km m h h 1 18 8 2 2 4 4 k km m h h 3 32 2 4 4 R Re ea ar r u un nl la ad de en n 1 1 k km m h h 5 5 3 3 2 2 k km m h h 8 8 6 6...

Page 42: ...SSURE PRESSURE bar bar LOAD LOAD kg kg GROUND CONTACT PRESSURE GROUND CONTACT PRESSURE kg cm2 kg cm2 GROUND GROUND CONTACT CONTACT AREA AREA cm2 cm2 H HA AR RD D S SO OI IL L L LO OO OS SE E S SO OI I...

Page 43: ...1 4 48 87 7 2 25 50 00 0 4 4 7 75 5 5 52 26 6 5 59 95 50 0 6 6 8 89 9 8 86 64 4 1 15 5 5 5R R2 25 5 X XH HA A T TU UB BE EL LE ES SS S 4 4 7 70 00 0 1 1 5 57 7 0 0 7 74 4 4 44 45 5 9 95 51 1 9 90 00 0...

Page 44: ...1 F1 m mm m 1 19 95 50 0 G G m mm m 4 45 55 5 G1 G1 m mm m 4 45 50 0 G2 G2 m mm m 4 45 55 5 I I m mm m 1 10 05 50 0 J J m mm m 9 95 50 0 K K m mm m 1 12 26 60 0 L L m mm m 5 50 0 N N m mm m 1 18 86 65...

Page 45: ...1 1 2 2 3 3 4 4 5 5 6 6 0 0 5 5 6 6 7 7 4 4 3 3 2 2 1 1 1 1 7 55 7 55 1 1 5 5 0 0 0 0 K K G G 4 4 5 5 0 0 0 0 K K G G 3 3 5 5 0 0 0 0 K K G G 3 3 0 0 0 0 0 0 K K G G 2 2 5 5 0 0 0 0 K K G G 2 2 0 0 0...

Page 46: ...19 99 90 0 G G m mm m 4 45 55 5 G1 G1 m mm m 4 45 50 0 G2 G2 m mm m 4 45 55 5 H H 10 10 H1 H1 10 10 I I m mm m 1 10 05 50 0 J J m mm m 9 95 50 0 K K m mm m 1 12 26 60 0 L L m mm m 5 50 0 N N m mm m 1...

Page 47: ...MLT T MT MT 940 940 L L 8 97 8 97 0m 0m 1 1 2 2 3 3 4 4 5 5 6 6 5 5 3 32 2 1 1 8 82 2 3 48 3 48 2 47 2 47 4 32 4 32 2 12 2 12 2 89 2 89 0 0 5 5 6 6 4 4 3 3 2 2 1 1 1 1 7 7 8 8 9 9 10 10 70 70 60 60 5...

Page 48: ...9 10 10 25 25 23 23 23 23 23 23 13 13 22 22 25 25 29 29 26 26 30 30 36 36 35 35 24 24 24 24 16 16 21 21 18 18 38 38 1 1 3 3 3 3 4 4 5 5 5 5 7 7 20 20 14 14 15 15 28 28 31 31 27 27 2 2 6 6 8 8 17 17 19...

Page 49: ...O ROL L 22 22 AIR AIR CO COND NDITI ITION ONING ING CO CONTR NTROLS OLS AI AIR R CO CONDI NDITIO TIONIN NING G OPT OPTION ION 23 23 REC RECYC YCLIN LING G IN INT TAKE AKES S AI AIR R CO COND NDITI ITI...

Page 50: ...ment is automatic 1 briefly Adjustment is automatic NOTE NOTE To avoid an To avoid any health problems it is recommended that the weight should be checked y health problems it is recommended that the...

Page 51: ...Position 1 Soft damping Position 2 Hard damping Position 2 Hard damping LON LONGI GITUD TUDINA INAL L ADJ ADJUST USTME MENT NT FI FIG G J J Adjust the locking lever until you reach the Adjust the lock...

Page 52: ...reduced mode Consult your dealer without delay delay D D OR ORAN ANGE GE I I C C EN ENGI GINE NE PR PREH EHEA EATI TING NG IN INDI DICA CATO TOR R LI LIGH GHT T Preheating is necessary When the lift t...

Page 53: ...ge reserve of longitudinal stability A2 2 yellow leds The lift truck is approaching the limit of longitudinal stability A2 2 yellow leds The lift truck is approaching the limit of longitudinal stabili...

Page 54: ...ows it is being used Lower the button 1 and press the bottom of the switch to connect the parking brake The signal lamp shows it is being used Press the top of the Press the top of the switch to disco...

Page 55: ...ignal Pressing the switch sounds the horn Pressing the switch sounds the horn NOTE The positions D E F G can be carried out without the ignition being on NOTE The positions D E F G can be carried out...

Page 56: ...erse selector 15A F13 Forward reverse selector 15A Transmission cut off 15A Transmission cut off 15A Reverse lights 15A Reverse lights 15A OPTION Reverse buzzer alarm 15A OPTION Reverse buzzer alarm 1...

Page 57: ...ion operation OPTION OPTION Forced operation relay Forced operation relay K18 Hand brake indicator li K18 Hand brake indicator light relay ght relay K19 Jib suspension cut of K19 Jib suspension cut of...

Page 58: ...ature carried out A poor choice may result in the extremely rapid rise of the transmission oil temperature through excessive slipping of the converter which could lead to through excessive slipping of...

Page 59: ...on to indicate the alignment of the wheels in relation to the lift truck These lamps come on to indicate the alignment of the wheels in relation to the lift truck Lamp A1 for the front wheels and lam...

Page 60: ...raulic movements see 2 DESCRIPTION 5 5 SWIT SWITCHE CHES S ML MLT T 94 940 0 L L 12 120 0 LS LSU U S S ri rie e 3 3 E3 E3 A Lifting and tilting control lever A Lifting and tilting control lever B Tele...

Page 61: ...state If your air conditioning does not seem to be working properly have it examined by your dealer see 3 If your air conditioning does not seem to be working properly have it examined by your dealer...

Page 62: ...abin to be locked 28 LOCKING HANDLE FOR UPPE 28 LOCKING HANDLE FOR UPPER HALF DOOR R HALF DOOR 29 UNLOCKING BUTTON FOR UPPER HALF DOOR 29 UNLOCKING BUTTON FOR UPPER HALF DOOR 30 HANDLE FOR REAR WINDOW...

Page 63: ...EVE VEL L Enables the operator to check that the lift truck is Enables the operator to check that the lift truck is in the horizontal position in the horizontal position B B TI TIL LT T IN INDI DICA C...

Page 64: ...2 31 2 31 39 TOOL BOX 39 TOOL BOX https www forkliftpdfmanuals com...

Page 65: ...2 32 2 32 https www forkliftpdfmanuals com...

Page 66: ...COUPL UPLIN ING G THE THE TRA TRAILE ILER R To couple the trailer To couple the trailer position the lift truck as close as possible to the trailer ring position the lift truck as close as possible to...

Page 67: ...uncoupling make sure that the trailer is supported trailer is supported independently independently E HYDRAULIC TRAILER HOOK OPTION E HYDRAULIC TRAILER HOOK OPTION NOTE NOTE The rear view mirror OPTI...

Page 68: ...level 2 Conditions for connection and use of preheating Conditions for connection and use of preheating The preheating system should The preheating system should not be used for an ext not be used fo...

Page 69: ...h on the lift truck and set the black key A next to the anten Switch on the lift truck and set the black key A next to the antenna B maximum 80 mm na B maximum 80 mm Wait a few se Wait a few seconds f...

Page 70: ...up to show when it is in use 10 EXTERIOR DRAIN BACK 10 EXTERIOR DRAIN BACK Enables connection of an attachment for which drain back i Enables connection of an attachment for which drain back is requi...

Page 71: ...locked nction controlled by button 1 to be locked Indicator Indicator 4 lights up to show when it is in use 4 lights up to show when it is in use 13 JIB HEAD ELECTROVALVE HYDRAULIC ATTACHMENT LOCKING...

Page 72: ...e user is only informed by the longitudinal stability alarm system B see In this case the user is only informed by the longitudinal stability alarm system B see 2 DESCRIPTION 4 LONGITUDINAL 2 DESCRIPT...

Page 73: ...vement of the attachment move switch A forwards or the attachment move switch A forwards or backwards or press button B Indicator 1 backwards or press button B Indicator 1 goes out goes out Set pot Se...

Page 74: ...2 41 2 41 https www forkliftpdfmanuals com...

Page 75: ...2 42 2 42 3 3 MAINTENANCE MAINTENANCE https www forkliftpdfmanuals com...

Page 76: ...3 1 3 1 https www forkliftpdfmanuals com...

Page 77: ...RICANTS AND FUEL LUBRICANTS AND FUEL SERVICING SCHEDULE SERVICING SCHEDULE A DAILY OR EVERY 10 HOURS SERVICE A DAILY OR EVERY 10 HOURS SERVICE B EVERY 50 HOURS SERVICE B EVERY 50 HOURS SERVICE C EVERY...

Page 78: ...ENEFIT YOU BENEFIT Through Through its its network network MANITOU MANITOU provides provides the the user user with with EXPERTISE EXPERTISE Know how Know how and and competence competence The The gua...

Page 79: ...ERNATOR BELT ALTERNATOR BELT Part number 244288 Part number 244288 DRY AIR FILTER CARTRIDGE DRY AIR FILTER CARTRIDGE Part number 563416 Part number 563416 Clean 50 H Clean 50 H Change 500 H Change 500...

Page 80: ...DF1 US ASTM D975 91 Class 2 2DA US DF1 US DF2 US DFA DF2 US DFA JIS K2204 1992 Grades 1 2 3 JIS K2204 1992 Grades 1 2 3 and Special Grade 3 and Special Grade 3 TRANSMISSION TRANSMISSION O OR RG GA AN...

Page 81: ...L Li it te er rs s MANITOU Oil MANITOU Oil Special immersed brakes Special immersed brakes 5 l 5 l 20 l 20 l 209 l 209 l 1000 l 1000 l 545976 545976 582391 582391 546222 546222 720149 720149 FR FRONT...

Page 82: ...V V Radiator Radiator C C Water pump and the thermostat Water pump and the thermostat C C Alternator and the starter motor Alternator and the starter motor C C Turbo compressor Turbo compressor C C Fu...

Page 83: ...educers pivots Front wheels reducers pivots 3 3 1 18 8 G G G G C C Front axle oscillation Front axle oscillation 3 3 1 18 8 G G G G C C Front axle differential oil level Front axle differential oil le...

Page 84: ...p radiator cap Check visually that there is no leakage in the radiator and pipes Check visually that there is no leakage in the radiator and pipes To avoid any risk of spraying or burning wait until t...

Page 85: ...ut the control within 5 out the control within 5 minutes of the I C engine being stopped minutes of the I C engine being stopped Remove the plastic cap 1 Remove the plastic cap 1 fig A6 fig A6 Remove...

Page 86: ...L on ANTS AND FUEL on the 4 sides of the telescope s fig A8 the 4 sides of the telescope s fig A8 Telescope the jib several times in order to spread Telescope the jib several times in order to spread...

Page 87: ...3 12 3 12 https www forkliftpdfmanuals com...

Page 88: ...free cloth and grease with a s and grease with a silicone lubricant MANITOU reference ilicone lubricant MANITOU reference 479292 479292 Check visually the outer condition of Check visually the outer...

Page 89: ...FUEL and remove the surplus of grease 1 Lubricators of the universal joint I C engine Angle gear box 2 lubricators fig 1 Lubricators of the universal joint I C engine Angle gear box 2 lubricators fig...

Page 90: ...tors fig B5 1 2 Lubricators of the car 2 Lubricators of the carriage axle 2 lubricators fig B5 2 riage axle 2 lubricators fig B5 2 3 Lubricator of the tilt 3 Lubricator of the tilt cylinder foot axle...

Page 91: ...pends on the oil flowing through the tank Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank B7 BRAKE OIL LEVEL B7 BRAKE OIL LEVEL CHECK CHECK Place the li...

Page 92: ...and change if necessar ary see 3 MAINTENANCE FIL y see 3 MAINTENANCE FILTERS CARTRIDGES TERS CARTRIDGES AND BELTS AND BELTS Refit the filter and protective Refit the filter and protective casing casi...

Page 93: ...LT 940 L 120 LSU S rie 3 E3 MLT 940 L 120 LSU S rie 3 E3 Clean and lubricate the following points with gr Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS ease see 3 M...

Page 94: ...KSHAFT BELT TENSION CHECK ADJUST CHECK ADJUST For this operation we advise you to use the MANITOU tension meter fig C2 1 reference For this operation we advise you to use the MANITOU tension meter fig...

Page 95: ...ig C3 2 with two to three thread turns Untighten screws 3 fig C3 2 with two to three thread turns Swivel the compressor assembly so as to Swivel the compressor assembly so as to obtain the belt tensio...

Page 96: ...NCE LUBRICANTS AND FUEL by the filler port 2 he filler port 2 fig C6 fig C6 Replace and tighten the level plug 1 fig C6 tightening torque 34 to 49 N m Replace and tighten the level plug 1 fig C6 tight...

Page 97: ...3 22 3 22 https www forkliftpdfmanuals com...

Page 98: ...ilter 7 fig D1 3 discard the filter and the fil fig D1 3 discard the filter and the filter seal ter seal Clean the filter bracket with a clean lint free cloth Clean the filter bracket with a clean lin...

Page 99: ...ine and the air filter and the I C engine and the connection and state of the the connection and state of the clogging indicator on clogging indicator on the filter the filter Before mounting check th...

Page 100: ...nder the filter filter Start up the I C engine and make sure there is no leakage Start up the I C engine and make sure there is no leakage D6 GEAR BOX OIL FILTER D6 GEAR BOX OIL FILTER CHANGE CHANGE R...

Page 101: ...ONT AND RTEAR AXLE DIFFERENTIAL OIL AXLE DIFFERENTIAL OIL DRAIN DRAIN Place the lift truck on level ground with the I C engine stopped and the differential oil still Place the lift truck on level grou...

Page 102: ...the fuel tank with clean diesel filtered through the filler port Fill the fuel tank with clean diesel filtered through the filler port Refit the filling cap Refit the filling cap If necessary bleed th...

Page 103: ...D FUEL by filler port 5 fig E3 3 and refit the filler cap and refit the filler cap Start the I C engine and let it run for a few minutes Start the I C engine and let it run for a few minutes Check any...

Page 104: ...CONTROL HEAD FILTER Remove the half clamp 5 Remove the half clamp 5 fig E6 4 fig E6 4 Undo the two couplings 6 Undo the two couplings 6 fig E6 5 and replace the filter 7 fig E6 5 and replace the filte...

Page 105: ...ng cuts tears etc Repair or replace the seat belt immediately E11 FRONT AND REAR WHEELS REDUCERS OIL E11 FRONT AND REAR WHEELS REDUCERS OIL DRAIN DRAIN Place the lift truck on level ground with the I...

Page 106: ...clogged Check the condition of the hos Check the condition of the hoses as well as the fasten es as well as the fastening devices and change the hoses ing devices and change the hoses if necessary if...

Page 107: ...ircumstances as this would cause the coolant to be lost The cooling circuit contains a gas which ca The cooling circuit contains a gas which can be dangerous under certain conditions This gas coolant...

Page 108: ...to be performed in the event of parking brake This procedure is to be performed in the event of parking brake malfunction malfunction If the lift truck is not on a horizontal gr If the lift truck is...

Page 109: ...the white wall the white wall G4 LIFT TRUCK G4 LIFT TRUCK TOW TOW Do not tow the lift truck at more than 25 km h Do not tow the lift truck at more than 25 km h Put the forward reverse selector and th...

Page 110: ...thout lubrication when transporting the vehicle the turbo shaft without lubrication when transporting the vehicle LOAD THE LIFT TRUCK LOAD THE LIFT TRUCK Block the wheels of the platform Block the whe...

Page 111: ...3 36 3 36 4 4 OPTIONAL OPTIONAL ATTACHMENTS ATTACHMENTS FOR USE WITH FOR USE WITH THE RANGE THE RANGE https www forkliftpdfmanuals com...

Page 112: ...4 1 4 1 https www forkliftpdfmanuals com...

Page 113: ...E OPTION B ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE OPTION C HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE C HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE D HYDRAULIC ATTACHMENT AND HY...

Page 114: ...4 3 4 3 https www forkliftpdfmanuals com...

Page 115: ...device In this case the movement cut out must be switched on and the transverse attitude perfectly horizontal transverse attitude perfectly horizontal Only attachments approved by MANITOU are Only at...

Page 116: ...tachment slightly lift the jib incline the achment slightly lift the jib incline the carriage backwards in order to position the attachment fig C carriage backwards in order to position the attachment...

Page 117: ...ing closed locking closed Always close the valve in position B fig D after locking the attachment in order to avoid accidental Always close the valve in position B fig D after locking the attachment i...

Page 118: ...and lock the attachment fig D k the attachment fig D Do not forget to refit the clip Do not forget to refit the clip Stop the I C engine and keep the ignition on the lift truck Stop the I C engine and...

Page 119: ...the attach according to the logic of the attachment s hydraulic ment s hydraulic movements movements Make sure that the rapid Make sure that the rapid connectors are clean and protect the holes which...

Page 120: ...TING FORK SIDE SHIFT CARRIAGE FLOATING FORK SIDE SHIFT CARRIAGE TF TFF F 45 45 MT MT 1 104 040 0 DL DL TF TFF F 45 45 MT MT 1 130 300 0 DL DL PART NUMBER PART NUMBER 7 75 51 15 54 45 5 7 75 51 15 54 4...

Page 121: ...5 57 72 27 79 90 0 W Wi id dt th h 1 12 26 60 0 m mm m 1 16 67 70 0 m mm m 2 20 00 00 0 m mm m W We ei ig gh ht t 4 46 6 k kg g 5 56 6 k kg g 6 63 3 k kg g STANDARDISED FORK STANDARDISED FORK PART NUM...

Page 122: ...NTABLE CUTTING EDGE CBA CBA 1500 1500 L245 L2450 LD 0 LDR S3 R S3 CBA 2 CBA 2000 000 L245 L2450 LD 0 LDR S3 R S3 CBA CBA 2500 2500 L2450 L2450 LDR LDR S3 S3 PART NUMBER PART NUMBER 5 57 70 05 54 48 8...

Page 123: ...W We ei ig gh ht t 7 79 90 0 k kg g BUCKET 4X1 BUCKET 4X1 CB CB4 4x1 x1 7 70 00 0 L1 L195 950 0 CB CB4x 4x1 1 85 850 0 L L23 2300 00 CB CB4x 4x1 1 9 900 00 L L24 2450 50 PART NUMBER PART NUMBER 7 75...

Page 124: ...UMBER 6 65 53 30 01 16 6 6 65 53 30 01 18 8 6 65 53 30 02 20 0 R Ra at te ed d c ca ap pa ac ci it ty y 1 1 m m3 3 1 1 2 2 m m3 3 1 1 2 26 6 m m3 3 W Wi id dt th h 1 19 95 50 0 m mm m 2 23 30 00 0 m m...

Page 125: ...7 71 1 1 17 74 43 37 72 2 R Ra at te ed d c ca ap pa ac ci it ty y 3 30 00 0 l l 7 72 25 5 k kg g 4 40 00 0 l l 9 96 69 9 k kg g W We ei ig gh ht t 1 15 50 0 k kg g 1 16 66 6 k kg g HYDRAULIC KIT TO O...

Page 126: ...5 55 56 68 84 43 3 5 57 70 05 59 94 4 5 57 70 07 72 28 8 R Ra at te ed d c ca ap pa ac ci it ty y 1 17 70 00 0 K Kg g 1 17 70 00 0 K Kg g 1 17 70 00 0 K Kg g W Wi id dt th h 2 21 10 00 0 m mm m 2 24 4...

Page 127: ...ST be used with a lift MUST be used with a lift truck equipped with an operational hydraulic movement cut out device truck equipped with an operational hydraulic movement cut out device PT 600 MT S6 P...

Page 128: ...6 65 50 0 m mm m PART NUMBER PART NUMBER 2 23 35 58 85 54 4 2 20 06 67 72 28 8 2 20 06 67 72 26 6 W Wi id dt th h 1 18 85 50 0 m mm m 1 19 95 50 0 m mm m 2 20 00 00 0 m mm m PART NUMBER PART NUMBER 2...

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