Manitou MLT 845 120 LSU 3-E3 Series, Operator'S Manual

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IF THE LIFT TRUCK IS NOT TO BE USED IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME FOR A LONG TIME
INTRODUCTION INTRODUCTION
The following recommendations are intended to prevent the lift truck from being damaged when it is wi The following recommendations are intended to prevent the lift truck from being damaged when it is wi thdrawn from servi thdrawn from servi ce for an ce for an
extended period. extended period.
For these operations, we recommend the use of a For these operations, we recommend the use of a MANITOU protective product, reference 603726. MANITOU protective product, reference 603726.
Instructions for using the product are given on the packaging. Instructions for using the product are given on the packaging.
Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership.
PREPARING THE LIFT TRUCK PREPARING THE LIFT TRUCK
- Clean the lift tr - Clean the lift tr uck thoroughly. uck thoroughly.
- Check and repair any l - Check and repair any l eakage of fuel, oil, water or ai eakage of fuel, oil, water or ai r. r.
- Replace or repair any worn or damaged parts. - Replace or repair any worn or damaged parts.
- Wash the painted surfaces of the lift truck in clear and cold water and wipe them. - Wash the painted surfaces of the lift truck in clear and cold water and wipe them.
- Touch up the paintwork if necessary. - Touch up the paintwork if necessary.
- Shut down the lift tr - Shut down the lift tr uck (see: OPERATING INSTRUCTIONS UNLADEN AND LADEN). uck (see: OPERATING INSTRUCTIONS UNLADEN AND LADEN).
- Make sure the jib cylinder rods are all in retracted position. - Make sure the jib cylinder rods are all in retracted position.
- Release the pressure in the hydraulic circuits. - Release the pressure in the hydraulic circuits.
PROTECTING THE I.C. ENGINE PROTECTING THE I.C. ENGINE
- Fill the tank - Fill the tank with fuel (see: 3 - MAINTENANCE: A with fuel (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - DAILY OR EVERY 10 HOURS SERVICE).
- Empty and replace the cooling liquid (see: 3 - MAINTENANCE: F - EVERY 2000 HOURS SERVICE). - Empty and replace the cooling liquid (see: 3 - MAINTENANCE: F - EVERY 2000 HOURS SERVICE).
- Leave the I.C. engine running at idling speed for a few minutes, then switch off. - Leave the I.C. engine running at idling speed for a few minutes, then switch off.
- Replace the I.C. engine oil and - Replace the I.C. engine oil and oil filter (see: 3 - oil filter (see: 3 - MAINTENANCE: D - EVERY 500 MAINTENANCE: D - EVERY 500 HOURS SERVICE). HOURS SERVICE).
- Add the protective product to the engine oil. - Add the protective product to the engine oil.
- Run the I.C. engine for a short time so that the oil and cooling liquid circulate inside. - Run the I.C. engine for a short time so that the oil and cooling liquid circulate inside.
- Disconnect the battery and store it in a safe place away from the cold, after charging it to a maximum. - Disconnect the battery and store it in a safe place away from the cold, after charging it to a maximum.
- Remove the injectors and spray the protective - Remove the injectors and spray the protective product into each cylinder for two product into each cylinder for two seconds with the piston in low seconds with the piston in low neutral position. neutral position.
- Turn the crankshaft once slowly and refit - Turn the crankshaft once slowly and refit the injectors (see I.C. engine REPAIR MANUAL). the injectors (see I.C. engine REPAIR MANUAL).
- Remove the intake hose from - Remove the intake hose from the manifold or turbocharger and the manifold or turbocharger and spray the protective product into the spray the protective product into the manifold or turbocharger. manifold or turbocharger.
- Cap the intake manifold or turbocharger hole with waterproof adhesive tape. - Cap the intake manifold or turbocharger hole with waterproof adhesive tape.
- Remove the exhaust pipe and spray the - Remove the exhaust pipe and spray the protective product into the exhaust manifold protective product into the exhaust manifold or turbocharger. or turbocharger.
- Refit the exhaust pipe and block - Refit the exhaust pipe and block the outlet with waterproof adhesive tape. the outlet with waterproof adhesive tape.
NOTE: The spray time is noted NOTE: The spray time is noted on the product packaging and must on the product packaging and must be increased by 50 % be increased by 50 % for turbo engines. for turbo engines.
- Open the filler plug, spray the protective product around the rocker arm shaft and refit the filler plug. - Open the filler plug, spray the protective product around the rocker arm shaft and refit the filler plug.
- Cap the fuel tank using - Cap the fuel tank using waterproof adhesive tape. waterproof adhesive tape.
- Remove the drive belts and - Remove the drive belts and store them in a safe place. store them in a safe place.
- Disconnect the engine cut-off solenoid on the injection pump and carefully insulate the connection. - Disconnect the engine cut-off solenoid on the injection pump and carefully insulate the connection.
PROTECTING THE LIFT TRUCK PROTECTING THE LIFT TRUCK
- Set the lift truck on axle stands so that the tyres are not in contact with the ground and release the handbrake. - Set the lift truck on axle stands so that the tyres are not in contact with the ground and release the handbrake.
- Protect cylinder rods which will not be retracted, from corrosion. - Protect cylinder rods which will not be retracted, from corrosion.
- Wrap the tyres. - Wrap the tyres.
NOTE: If the lift truck is to be stored outdoors, cover it with a waterproof tarpaulin. NOTE: If the lift truck is to be stored outdoors, cover it with a waterproof tarpaulin.
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