Manitou 100 SC-2 Operator'S Manual Download

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OPERATOR'S MANUAL

(ORIGINAL INSTRUCTIONS)

(01/03/2017)

647367

100 SC-2
120 SC-2

140 SC

Summary of Contents for 100 SC-2

Page 1: ...OPERATOR S MANUAL ORIGINAL INSTRUCTIONS EN 01 03 2017 647367 100 SC 2 120 SC 2 140 SC...

Page 2: ...tics given at the time of its design The level of equipment of the lifting platform depends on the options chosen and the country of sale According to the lifting platform options and the date of sale...

Page 3: ...commentaries and instructions even the document organization that are found in this document are the intellectual property of MANITOU BF Any violation of the aforementioned may lead to civil and crimi...

Page 4: ...1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 647367 01 03 2017 100 120 SC 2 140 SC...

Page 5: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 1 OPERATING AND SAFETY INSTRUCTIONS 647367 01 03 2017 100 120 SC 2 140 SC...

Page 6: ...1 2 647367 01 03 2017 100 120 SC 2 140 SC...

Page 7: ...NANCE INSTRUCTIONS 1 16 GENERAL INSTRUCTIONS 1 16 MAINTENANCE 1 16 LUBRICANT AND FUEL LEVELS 1 16 LEVEL OF ELECTROLYTE IN THE BATTERY 1 16 HYDRAULIC 1 17 ELECTRICITY 1 17 WELDING ON THE ACCESS PLATFOR...

Page 8: ...operator tempted to operate a truck to win a bet in competition or for their own personal experience The person in charge of the equipment must take these criteria into account when assessing whether...

Page 9: ...ght unapproved attachments alarm systems etc yourself In this event the manufacturer cannot be held responsible Your lifting platform is delivered with standard wheels or all terrain wheels It is FORB...

Page 10: ...atform and be written in the language used by the operator Any operations or manoeuvres not described in the operator s manual must necessarily be forbidden right from the start Follow the safety advi...

Page 11: ...atteries are not charged in an explosive environment There is no smoking and no naked flame directed towards the batteries when they are being handled during removal re installation and checking the l...

Page 12: ...ide the basket is forbidden Safety helmets must be worn MANITOU recommends a safety harness in the operator s size be provided when the platform is in use for the harness attachement in the basket see...

Page 13: ...ap up these materials to the pint where you have to step over them If the basket must remain stationary over a structure for a long period there is a risk that the basket will rest on this structure b...

Page 14: ...derate waves of some length 6 Strong breeze 22 27 39 49 10 8 13 8 Large branches are moved overhead wires whistle umbrella use becomes difficult Waves form with white foam crests and airborne spray 7...

Page 15: ...low doorway overhead electric wires travelling cranes highway bridges tracks or any obstacle in the area in front of the platform In reverse look directly behind you In any case avoid reversing over...

Page 16: ...ore than 15 seconds and carry out the preheating for 10 seconds between unsuccessful attempts Check all control instruments when the I C engine is warm and at regular intervals during use so as to qui...

Page 17: ...l of your speed Travel slowly on damp slippery or uneven terrain or on truck ramps Always remember that the hydraulic form of steering is very sensitive to movements Never leave the I C engine on when...

Page 18: ...orm after a long working period leave the I C engine idling for a few moments to allow the coolant liquid and oil to lower the temperature of the I C engine and transmission Do not forget this precaut...

Page 19: ...thout damaging the electronic components The power supply to the welding equipment must be via an earthed socked and any extension required just also be earthed In all cases ensure that there are no e...

Page 20: ...rm the periodic service may cancel the contractual guarantee MAINTENANCE LOG The maintenance work performed following the recommendations in Part 3 MAINTENANCE and the other inspection servicing repai...

Page 21: ...r batteries before welding on the platform When carrying out electric welding work on the platform connect the negative cable from the equipment directly to the part being welded so as to avoid high t...

Page 22: ...ning at idling speed for a few minutes then switch off Replace the I C engine oil and oil filter see 3 MAINTENANCE Add the protective product to the engine oil Run the I C engine for a short time so t...

Page 23: ...ff solenoid Refit and reconnect the battery Remove the protection from the cylinder rods Perform the daily service see 3 MAINTENANCE Empty and replace the fuel and replace the fuel filter see 3 MAINTE...

Page 24: ...s manufacturers ENVIRONMENTALPROTECTION If you entrust the maintenance of your nacelle to the MANITOU network the risk of pollution is limited and the contribution to the protection of the environment...

Page 25: ...1 21 647367 01 03 2017 100 120 SC 2 140 SC...

Page 26: ...s Kg Lbs 11 12 2 4 13 5 7 6 1 11 10 18 18 3B 6 10 15 15 14 14 831515 684017 676988 A 230V 16A 30 mA 2 x 2 5 mm2 1 2 5 mm2 518548 B T 9A 9B 8 17 680 Kg 360 Kg 1500 Lbs 795 Lbs 400 N 40 Kg 90 Lbs 647367...

Page 27: ...1 23 Kg Lbs Kg Lbs 230V 16A 30 mA 2 x 2 5 mm2 1 2 5 mm2 518548 B T 12 5 14 15 10 6 3a 831512 6 10 16 17 18 18 Kg Lbs 647367 01 03 2017 100 120 SC 2 140 SC...

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Page 29: ...WHEELING PROCEDURE REF 831518 REF 831518 REF 831518 1 27 8 RISK OF BEING CRUSHED REF 676988 REF 676988 REF 676988 1 28 9A DANGER KEEP AWAY REF 679450 REF 679450 REF 679450 1 28 9B DANGER KEEP AWAY REF...

Page 30: ...White arrow indicates the translation direction when moving forward Black arrow indicates the translation direction when reversing When the removable basket control box is inverted over the basket th...

Page 31: ...und For the lift platforms 100SC 2 120SC 2 140SC see 2 DESCRIPTION CHARACTERISTICS for the break through value see 2 Description characteristics for knowing the punch through value 6 LOAD ON THE STABI...

Page 32: ...e basket extension and in the lifting platform s operating area 10 RISK OF CRUSHING FEET It is strictly forbidden to place feet or any other part of the body in the components forming the stabiliser a...

Page 33: ...er warns that a maintenance stand must be used when working on the scissors while in Work position 14 LIFTING HOOK This sticker shows the attachment points for moving the lifting platform with a crane...

Page 34: ...ed only to hold fuel for diesel vehicles 18 FORKLIFT POCKET This sticker shows the forklift pocket position points for lifting the platform 15 TIE DOWN HOOK This sticker shows the location of the anch...

Page 35: ...2 1 2 DESCRIPTION 2 DESCRIPTION 647367 01 03 2017 100 120 SC 2 140 SC...

Page 36: ...2 2 647367 01 03 2017 100 120 SC 2 140 SC...

Page 37: ...120 SC 2 140 SC 2 12 DIAGRAM 100 SC 2 120 SC 2 140 SC 2 13 LIFTING PLATFORM OPERATION 2 14 BASE CONTROL INSTRUMENTATION 2 16 BASKET CONTROL INSTRUMENTATION 2 18 PLATFORM EQUIPMENT 2 20 GROUND MAINTEN...

Page 38: ...SANDWEILER 11 Niveau de puissance acoustique Sound power level 12 Mesur Measured xx dB A 13 Garanti Guaranteed xx dB A 14 Normes harmonis es utilis es Harmonised standards used EN12895 15 Normes ou d...

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Page 40: ...erial No Year of manufacture LOCATION OF THE MANUFACTURER S PLATE FIG B The manufacturer s plate is fixed to the inside of the engin bonnet on the left of the oil filtrer IC ENGINE FIG C Engine number...

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Page 42: ...n weight Kg 3309 3490 4647 20 Slope rating Outriggers in out 3 3 3 3 3 3 0 1 Side slope rating Outriggers in out 2 0 8 2 0 8 2 0 8 0 1 Traversable slope 40 35 35 2 Work speed Km h 0 5 0 5 0 5 0 1 Fast...

Page 43: ...ISO power rpm at 3000 rpm CV KW 24 8 18 5 24 8 18 5 24 8 18 5 Max torque at 2200 rpm Nm 71 5 71 5 71 5 Unladen weight Kg 93 93 93 5 Air filtration m Type of cooling eau eau eau Fan TRANSMISSION UNIT...

Page 44: ...eelbase mm 2290 2290 2290 1 Work position Work height mm 9800 11900 14000 1 Floor height mm 8000 10000 12300 1 Chassis clearance 1 mm 240 240 240 2 INT drive gyration radius mm 2110 2110 2110 3 EXT dr...

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Page 46: ...SC 2 120 SC 2 140 SC 100 SC 2 120 SC 2 140 SC A 3760 mm B 2290 mm C 2790 mm C1 1530 mm D 1750 mm E 1600 mm F 2590 mm 2590 mm 2740 mm F1 1920 mm 1920 mm 2080 mm G 2110 mm H 4600 mm 647367 01 03 2017 1...

Page 47: ...2 13 DIAGRAM 100 SC 2 120 SC 2 140 SC 647367 01 03 2017 100 120 SC 2 140 SC...

Page 48: ...ly understand their content To avoid any risk of wrongly interpreting the pictograms please refer to the paragraph SAFETY STICKERS Section 1 SAFETY INSTRUCTIONS AND ADVICE The lifting platform s movem...

Page 49: ...n the ground to perform a manually controlled basket descent see the end of Rescue procedure in that Section and also Safety stickers in Section 1 Safety instructions and advice the numbers indicated...

Page 50: ...2 16 BASE CONTROL INSTRUMENTATION A GROUND MAINTENANCE AND EMERGENCY STATION 5 6 15 14 4 7 2 3 8 10 9 12 13 11 1 647367 01 03 2017 100 120 SC 2 140 SC...

Page 51: ...rol circuit breaker 5 20A control circuit breaker 7 LCD screen 8 LPG petrol models starter button Diesel models pre heating button 9 Lifting confirmation button 10 Platform lifting button 11 Platform...

Page 52: ...2 18 BASKET CONTROL INSTRUMENTATION B BASKET CONTROL STATION 32 AUTO LEVEL 23 21 19 17 22 20 18 16 30 31 25 29 24 26 28 27 647367 01 03 2017 100 120 SC 2 140 SC...

Page 53: ...icator 23 Machine tilt button with indicator operation at reduced speed on a slope 24 Greed power feed indicator red fault button 25 Red Emergency Stop knob 26 Function confirmation switch 27 Proporti...

Page 54: ...2 20 PLATFORM EQUIPMENT 1 17 22 2 3 4 3 5 6 3 23 19 16 8 16 16 20 21 12 11 9 13 14 10 18 7 15 15 647367 01 03 2017 100 120 SC 2 140 SC...

Page 55: ...s side covers 11 Hydraulic tank behind cover 12 Tilt alarm behind cover 13 Hydraulic oil level indicator behind cover 14 Ground controls with LCD readout screen 15 Outrigger housing if equipped with o...

Page 56: ...GSELECTOR BUTTON WITH INDICATOR Press this button to select the fuel The indicator light is lit when LPG is selected The light is out when petrol is selected 4 ENGINE SPEED SELECTOR WITH INDICATOR Pre...

Page 57: ...cold weather the LCD screen must heat up first before it can show any readings 8 LPG PETROL MODELS STARTER BUTTON Press this button to operate the starter Diesel models pre heating button Press this...

Page 58: ...r the platform and simultaneously press button 9 12 EMERGENCY DESCENT CONFIRMATION BUTTON Press this button to confirm the emergency descent function and simultaneously press button 13 13 EMERGENCY DE...

Page 59: ...one time If the engine does not start after 15 seconds determine the cause of the problem and rectify it Wait 60 seconds before trying to start the engine again In cold weather 6 C and below preheat t...

Page 60: ...r LED will be green Push and hold the auto level button Activate the up down rocker switch in the up direction Result The outriggers should retract and return to the stowed position The indicator ligh...

Page 61: ...er 20 LPG PETROL MODELS LPGBUTTON WITH INDICATOR Press this button to select LPG 21 WARNING BUZZER BUTTON Press this button to activate the buzzer Release the button to stop the buzzer 22 GENERATOR SE...

Page 62: ...Stop knob to initialise the system If the light remains red report the machine and take it out of service 25 RED EMERGENCY STOP KNOB Push the red Emergency Stop knob to the OFF position to stop all th...

Page 63: ...the machine in the direction indicated by the arrow 28 STEERING FUNCTION THUMB SWITCH Press the left side of the thumb switch to steer the machine left Press the right side of the thumb switch to ste...

Page 64: ...humb switch 31A up to raise the platform Push the thumb switch down to lower the platform The descent alarm must sound when the machine is descending 32 DIESEL CIRCUIT OPEN SHUT TAP Open the diesel ta...

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Page 66: ...see the CHARACTERISTICS Section Work mode the scissor assembly is raised In this mode translations are made at slow speed In Work mode any movement over broken ground loose surfaces slopes greater th...

Page 67: ...ems that may be in the lifting platform s operating space Familiarise yourself with the instruments on the ground maintenance and emergency station and in the basket described in the previous pages an...

Page 68: ...e inTransport position The steered wheels must be facing the ramp see 1 Safety instructions and advice SAFETY STICKERS Section item 1 The extension must be retracted and locked in place Ensure that th...

Page 69: ...cks to the bed on the inside and outside of each tyre 1 Fig F Set the ignition switch in the OFF position and remove the key before transporting the machine Inspect the whole machine looking for anyth...

Page 70: ...d on activities in contact with the machine IF THE OPERATOR FALLS ILL If the user is taken ill or accidently triggers the basket emergency stop or finds themselves unabletomanoeuvre thepersonpresenton...

Page 71: ...traction manifold counter clockwise until it stops Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions Reverse the procedures described...

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Page 73: ...3 1 3 MAINTENANCE 3 MAINTENANCE 647367 01 03 2017 100 120 SC 2 140 SC...

Page 74: ...3 2 647367 01 03 2017 100 120 SC 2 140 SC...

Page 75: ...INTENANCE TABLE 3 10 A DAILY OR EVERY 10 HOURS OF OPERATION 3 12 B EVERY 50 HOURS OF OPERATION 3 17 C EVERY 250 HOURS OF OPERATION 3 19 D EVERY 500 HOURS OF OPERATION 3 23 E EVERY 1000 HOURS OF OPERAT...

Page 76: ...GINAL PARTS INYOUR SERVICING OPERASTIONS YOU BENEFIT FROM KNOW HOW Through its network MANITOU provides the operator with Know how and competence Guarantee of the quality of the work performed Origina...

Page 77: ...peration of the service and parking brake 02 Brake fluid level 105 LUBRICATION AND GREASING 106 JIB MANISCOPIC MANIACCES ASSEMBLY 01 Beam and telescope s 02 Skid 03 Joints 04 Protective plate 05 Forks...

Page 78: ...Clean 50 H Replace 500 H WATER DIESEL SEPARATION FILTER Reference 900582 Replace 500 H This interval is provided only as an indication see 3 MAINTENANCE MAINTENACE TABLE for cleaning and replacing thi...

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Page 80: ...AGNOSTIC ANALYSIS If you set up a maintenance or servicing contract with the dealer a diagnostic analysis of the engine and axle oils may be requested depending on the usage level CHARACTERISTICS OF T...

Page 81: ...REFERENCE WHEEL REDUCERS 0 8 Litre Oil SHELL SPIRAX A 90 20 l 209 l 661950 662000 LIFTING STRUCTURE COMPONENTS TO BE LUBRICATED RECOMMENDATION PACKAGING REFERENCE GENERAL LUBRICATION MANITOU high per...

Page 82: ...ERATION OCCASIONAL IC ENGINE Engine oil level 3 12 C C Coolant level 3 12 C C V Fuel level 3 12 C C Dry air filter cartridge 3 17 22 R C N R Radiator core 3 17 N N Alternator crankshaft fan belt tensi...

Page 83: ...C Overload sensors 3 20 C C Emergency pump 3 21 C C Condition of the cable bundles and the cables C FRONT AND REAR AXLE Rear axle brake disc wear C Universal joint for rear wheel reducers C Oil level...

Page 84: ...te problems with the cooling system Remove the radiator cap and check whether the coolant reaches the filler hole If the radiator has a backup tank check the level of coolant in this tank If the level...

Page 85: ...rong level of oil can damage the hydraulic components Daily checks enable you to note any variation in oil level that could indicate the presence of problems in the hydraulic system Remarks perform th...

Page 86: ...any failures detected 1 Select a test area that is firm level and free of obstruction AT THE GROUND CONTROLS 2 Pull out the platform and ground red Emergency Stop buttons to the on position 3 Turn th...

Page 87: ...Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel Result The steer wheels should turn in the direction that the blue t...

Page 88: ...platform at least 1 8 m Result The platform should stop and the tilt alarm will sound at 180 beeps per minute The indicator light on the lift function enable button will be red 32 Move the drive contr...

Page 89: ...lement while turning the element The pressure of the compressed air must be less than 205 kPa 2 1 Kgf cm Ensure that the wing bolt for the element is tight enough If it is loose dirt and dust can be s...

Page 90: ...zontal surface with the engine off and the reducers oil still warm Drain and replace the oil of each of the front and rear wheel reducers Set the drainage plug 1 Fig B5 to position A Place a receptacl...

Page 91: ...r fixing bolts and using a lever placed between the alternator and the engine block pull the alternator until the flexing of the belt is within acceptable limits approx 7 to 9 mm when pressing on the...

Page 92: ...flame Work in a sufficiently well ventilated area If any electrolyte should splash on your skin or in your eyes rinse the affected area thoroughly with cold water for 15 minutes and call a doctor C4 T...

Page 93: ...height switch to terminal B9 on the strip In the event of a malfunction prevent use of the platform Contact your dealer C6 Backuppump CHECK Please refer to RESCUE PROCEDURE in Section 2 C7 Axles GREA...

Page 94: ...othly free of hesitation jerking and unusual noise Hydraulically released individual wheel brakes can appear to operate normally when they are actually not fully operational Mark a test line on the gr...

Page 95: ...anner Tighten the oil filter only by hand and then lock it by turning it a quarter turn with the filter wrench D3 Engineoilfilter REPLACE Unscrew and replace the oil filter when draining the engine oi...

Page 96: ...vironmentally friendly manner The engine should not start if the automatic shut off valves on the hydraulic reservoir are in the closed position there is a risk of damage to the components If the rese...

Page 97: ...tank with a gentle solvent Inspect visually and by touch the parts likely to be subject to leaks on the fuel circuit and the fuel tank In the event of a leak please contact your dealer Position the f...

Page 98: ...ut of the radiator or the emergency tank resulting in serious scalds E5 Radiator CHECK DESCALE Check that there is no dust or dirt between the radiator s fins and the water pipes If there is any caref...

Page 99: ...d cause severe injuries Immediately consult a doctor if anyone is injured by a high pressure jet of oil If you are in any doubt about a possible leak do not look for it with your hand instead check wi...

Page 100: ...circuitflowrates CHECK F6 Hydraulicoilreservoir CLEAN The hydraulic reservoir is a ventilated tank fitted with a snuffler which can become blocked or deteriorate If the snuffler is defective impuritie...

Page 101: ...ON Perform the operations described above as well as the following operations G1 Steeringjoints CHECK G2 Wearonthefront rearbrakediscs CHECK G3 Playintherearwheelreducers CHECK Contact your dealer 647...

Page 102: ...osen the nuts on the wheel to be changed until they can be removed quite easily Set the jack on the axle carrier as close as possible to the wheel and then adjust the jack Fig G2 1 Lift the wheel unti...

Page 103: ...Remove any elements not fixed onto the machine Determine the machine s centre of gravity using the table and the illustration on this page Attach the tying systems only to the specified lifting point...

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Manitou 100 SC-2, Operator'S Manual

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