M&R Cayenne Series Manual Download

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V.121806 Part # MAN-CAYENNESERIES

Cayenne Series Av1

$45.00 USD

Cayenne

™

Series

WWW.MRPRINT.COM

Toll-Free: 800-736-6431

USA Direct: 630-858-6101

USA Fax: 630-858-6134

Outside USA: +847-967-4461

Outside USA Fax: +847-967-0417

1N 372 Main St. Glen Ellyn, IL 60137 USA

Summary of Contents for Cayenne Series

Page 1: ...SERIES Cayenne Series Av1 45 00 USD Cayenne Series WWW MRPRINT COM Toll Free 800 736 6431 USA Direct 630 858 6101 USA Fax 630 858 6134 Outside USA 847 967 4461 Outside USA Fax 847 967 0417 1N 372 Main St Glen Ellyn IL 60137 USA ...

Page 2: ...Cayenne Series V 121806 2 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com ...

Page 3: ... Installation 12 4 1 Installation Instructions 12 4 2 Level Flash Cure 13 4 3 Install Quartz Heating Elements 14 4 4 Install Signal Cable 15 4 4 1 Standard Series Press 15 4 4 2 Z Series Press 16 4 5 Install Remote Sensor 18 5 Operation 19 5 1 Control Panel 19 5 2 Digital Control Unit 20 6 Scheduled Maintenance 24 7 Troubleshooting 27 8 Replacement Parts 29 M R Companies 1N 372 Main St Glen Ellyn ...

Page 4: ...Cayenne Series V 121806 This page intentionally left blank 4 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com ...

Page 5: ...nd impair the working efficiency of the machine Energy Sources M R equipment may use one of more of the following energy sources Compressed Air Pneumatic Energy Electricity Gas Natural Gas or Propane Each form of energy presents its own unique hazards and requires appropriate precautions Danger From Compressed Air Pneumatic Energy Only qualified personnel should be allowed to work on pneumatic com...

Page 6: ...mediately shut down sources of power to the equipment is shut off and secured and that personnel not trained to repair and directly involved in repairing the equipment are removed from the immediate area and not allowed to return until the equipment has been returned to a safe and fully functional condition 5 Provide and compel use of any personal protection devices that may be required for the sa...

Page 7: ...erienced employees keep bystanders away from the equipment 6 Make sure the area around the equipment is clear and free of obstructions clean up spills immediately and remove ink and other contaminants at the end of each shift 7 Ensure that any and all safety guards including but not limited to safety bar foot switch yellow cycle interruption cords infrared safety beam yellow floor mats or hand swi...

Page 8: ...ice to holders of this document with respect to changes subsequently made M R Printing Equipment Inc and its subsidiaries make no representation or warranty expressed or implied whether pursuant to statute or case law with respect thereto and assume no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitn...

Page 9: ...d Special Information Contacting M R If you need service or have questions about your equipment call the appropriate number and ask for Technical Support If you need parts ask for the Parts Department From the United States Canada Monday Friday between 8 30 AM and 5 00 PM Central Standard Daylight Time 800 736 6431 Or 630 858 6101 From all other countries Monday Friday between 14 30 and 23 00 Gree...

Page 10: ...nt is not permitted Ancillary Equipment Ancillary Equipment is designed to perform specific operations related to processing and handling of substrates as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted 2 3 Warranty Limited Warranty Your Warranty does not apply to damages sustained due to equipment misuse whether intentional or negligent...

Page 11: ...W 400 V 3 ph 30 A 50 60 Hz 20 4 kW 208 230 V 3 ph 76 90 A 50 60 Hz 35 5 kW 400 V 3 ph 55 A 50 60 Hz 36 5 kW Size 56 x 91 cm 22 x 36 61 x 76 cm 24 x 30 61 x 91 cm 24 x 36 76 x 107 cm 30 x 42 Cayenne Series Specifications Cayenne D 3236 Cayenne D 4032 Cayenne D 4036 Cayenne D 4838 Electrical Requirements1 208 230 V 3 ph 71 79 A 50 60 Hz 33 5 kW 400 V 3 ph 48 A 50 60 Hz 33 5 kW 208 230 V 3 ph 86 94 A...

Page 12: ... 2 as shown The threaded studs with adjustment handle 1 are screwed into the threaded hole on the lower leveling angle brackets on the chassis and then into the metal leveling pad 2 which rests on the floor Step 2 Unlock the front frame holder assembly on the print head and move it into the locked upright position Step 3 Standard Series Press Move the print carriage and front proximity bracket bac...

Page 13: ... wheel 2 Tighten the side handles to lock in position Place a level on the unit s surface to check for level front to back and side to side Step 3 To adjust the front to rear angle of the heating element loosen bolts 1 located on both sides of the chassis Step 4 Adjust the front to rear angle by turning the bolt 1 located at the bottom center of the chassis Make additional leveling adjustments usi...

Page 14: ...lash cure with the quartz heating elements in the horizontal normal operating position Step 1 The quartz heating element has a female electrical connector 1 at both ends Step 2 Hold the quartz heating element near both ends and push the female electrical connector onto the spring loaded male contact 1 Step 3 Place the opposite end of the quartz heating element on the male pin contact 1 on the othe...

Page 15: ...the plug socket 2 located on the lower electrical enclosure of the press The remaining plugs are provided for installation of additional flash cure systems Step 2 Press the F4 key twice to select the mode of operation for the flash cure PLC mode or Proximity mode The control displays MODE on the upper line and either PRX or PLC on the lower line indicating which mode is currently selected Press th...

Page 16: ...Step 3 For additional flash cures connect the male plug 5 on the third flash cure to the female receptacle 6 on the second flash cure Connect additional flash cures in the same manner Step 4 Press F4 key three times to select the communications protocol The control displays MDBUS on the upper line and either YES or NO on the lower line indicating if the protocol is currently selected Press the arr...

Page 17: ... mode of operation for the flash cure PLC mode or Proximity mode The control displays MODE on the upper line and either PRX or PLC on the lower line indicating which mode is currently selected Press the arrow keys to change the mode Note In PLC mode the flash cure receives its start signal from the PLC on the press In PRX mode the flash cure receives its start signal from the floor stand mounted p...

Page 18: ...e sensor to read the lower pallet support arm just as it starts the index cycle Step 2 Install the signal cable from the sensor floor stand to the socket 1 marked PLC SENSOR SIGNAL on the flash cure Step 3 Press the F4 key twice to select the mode of operation for the flash cure PLC mode or Proximity mode The control displays MODE on the upper line and either PRX or PLC on the lower line indicatin...

Page 19: ...sition activates the quartz bulbs for the time set During the preheat time the switch may be placed in the OFF position to disconnect power to the bulbs WORK position shows the flash cure is ready to work in either the PLC or PROX mode In the OFF position the bulbs cannot receive power or energize regardless of which mode PLC or PROX is selected 5 OUTSIDE SECTION This light illuminates when the ou...

Page 20: ...the flash cure press the ENT key to communicate the value to the PLC Power Ensure power is supplied to the equipment The control displays the flash cure model on the top line and FLASH on the lower line Reset and PV SV Place the POWER switch to ON The control displays PRESS on the top line and RESET on the lower line Press RESET on the control panel the current Process Temperature Value PV and Set...

Page 21: ...ys to change the flash time Note The flash time on the digital controller must be set for the maximum of 10 seconds when operating in the PLC mode to prevent a conflict between the flash cure time and the flash time as set on the press F3 Section The quartz heating elements are arranged in three sections OUTSIDE O CENTER C and INSIDE I Press F3 to select lamp sections for curing operation the cont...

Page 22: ...dicating which mode is currently selected Press the arrow keys to change the mode Note In PLC mode the flash cure receives its start signal from the PLC on the press In PRX mode the flash cure receives its start signal from the floor stand mounted proximity switch F4 Communication Protocol Z Series Press Only Press F4 key three times to select the communications protocol The control displays MDBUS...

Page 23: ...Press the F4 key until the word PASS displays Next press the arrow down key until the number 1969 displays on the lower line The SETUP menu displays after 2 3 seconds The control exits the SETUP menu automatically after 10 seconds To exit immediately press ENT Set Electrical Frequency From the Setup menu press the F1 key to adjust the electrical frequency the control displays 50 60 on the upper li...

Page 24: ...u press the ENT key or wait 10 seconds and the control exits the Setup menu automatically 6 Scheduled Maintenance Benefits Properly maintained equipment operates more efficiently reduces operating costs and lasts longer A properly managed preventive maintenance program can minimize downtime allowing you to be your most productive Preparation An effective preventive maintenance program includes pro...

Page 25: ... surface of the flash cure Daily Clean Filter Screens With electrical power disconnected as per previous instruction remove the frames 1 and screens 2 located on the front of the flash cure Check and clean the filter screens 2 as needed Reinstall filter screens 2 and frames 1 Clean Heating Elements With electrical power disconnected as per previous instruction clean quartz heating elements 1 using...

Page 26: ...hermo switch 2 or the heat sensor 3 Lubricate Guide Rails Items required 1 Permatex Super Lube with Teflon Grease 1 Small Paint Brush With electrical power disconnected as per previous instruction open electrical cabinet wipe away old grease from the guide rails Apply grease along the two guide rails 1 Do not over grease Every Six Months Lubricate Height Adjustment Bearing Items required 1 Permate...

Page 27: ...are not curing properly One or more of the lamp sections may be inoperative due to incorrect selection Check the Digital Controller to ensure the correct lamp sections are selected and operating The quartz heating elements are not parallel to the printing pallets Level the quartz heating element assembly using instructions found in the Installation Section of this manual The flash cure is operatin...

Page 28: ...he Digital Controller displays the alarm message AL 1 Excessive dirt lint or dust clogging up the blower fan blades Check the fan blades and clean as necessary The flash cure has shut down and the audible signal is sounding The Digital Controller displays the alarm message AL 2 The infrared sensor mounted to the center of the quartz lamp reflector has failed Check the sensor and clean adjust or re...

Page 29: ...nd order parts accordingly DANGER Operating this equipment with incorrect electrical parts can result in severe or fatal personal injuries and or property damage Schematic Diagrams for Electrical Parts M R uses the just in time approach to printing manuals so the electrical parts and part numbers shown in this section should be accurate However since schematic diagrams are unit specific they remai...

Page 30: ...1010003 2 Push Button 1010006 3 Digital Controller Cayenne D 1012181 3 Digital Controller Cayenne Z 1012199A 4 Toggle Switch 1010007 5 Indicator Light 1013000 6 Indicator Light 1013000 7 Indicator Light 1013000 30 M R Companies 1N 372 Main St Glen Ellyn IL 60137 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com ...

Page 31: ...000 1024000 1024000 Fuse 30A 250V F1 F3 1004004A 1004004A Fuse 45A 250V F1 F3 1004005 1004005 Fuse 40A 250V F1 F3 1004003D Fuse 40A 250V F1 F6 1004008 Fuse 50A 600V JTD F1 F3 Fuse 60A 250V F1 F3 1004007 Fuse 50A 250V F1 F6 1004014 Fuse 60A 250V F1 F6 6 Fuse 45A 250V F1 F6 7 Sonalert 1024004C 1024004C 1024004C 1024004C 1014004C 8 Power Supply 24 VDC 1121028 1121028 1121028 1121028 1121028 Phoenix P...

Page 32: ...039 1004039 Fuse 3 5A 250V F9 F10 Fuse 5A 250V F6 F7 Fuse 2A 250V F8 F9 1004039 1004039 1004039 1004039 12 Fuse 2A 250V F11 F12 Magnetic Contactor 50A C1 1011630 1011630 1011630 1001630 Magnetic Contactor 65A C1 1011631 1011631 Magnetic Contactor 100A C1 13 Magnetic Contactor 125A C1 14 Auxiliary Contact 1011509A 1011509A 1011509A 1011509A 1011509A Transformer Not Shown 1019071 1019071 1019071 15 ...

Page 33: ...11205 1011207 5 Current Sensor 1024000 1024000 1024000 1024000 Fuse 30A 250V F1 F3 Fuse 45A 250V F1 F3 Fuse 40A 250V F1 F3 Fuse 40A 250V F1 F6 Fuse 50A 600V JTD F1 F3 1004014A Fuse 60A 250V F1 F3 Fuse 50A 250V F1 F6 1014014 Fuse 60A 250V F1 F6 1004007 6 Fuse 45A 250V F1 F6 1004003E 7 Sonalert 1024004C 1024004C 1024004C 8 Power Supply 24 VDC 1121028 1121028 1121030 1121028 Phoenix Plug 1011252 1011...

Page 34: ...212 Part Numbers Electrical Cabinet CE Part Name Cayenne D Z 1818 Cayenne D Z 1822 Cayenne D 2224 Cayenne D Z 2230 Cayenne D 2236 1 Solid State Relay with Heat Sink 1011205 1011207 1011207 1011207 1011207 2 Current Sensor 1024000 1024000 1024000 1024000 1024000 Circuit Breaker 2A 1 Pole 1006441 1006441 Circuit Breaker 2A 2 Pole 1006446 Circuit Breaker 4A 2 Pole 1006434 Circuit Breaker 4A 1 Pole 10...

Page 35: ...ole 1006443 3 Circuit Breaker 5A 1 Pole 1006459 1006459 Circuit Breaker 2A 2 Pole Circuit Breaker 4A 1 Pole 1006443 1006443 1006443 4 Circuit Breaker 4A 2 Pole 1006448 Circuit Breaker 1A 2 Pole Circuit Breaker 4A 1 Pole 5 Circuit Breaker 10A 2 Pole 1006553 6 Contactor C1 1011630 1011631 1011643 1011635 1011631 7 Auxiliary Contact 1011509A 1011509A 1011509A 1011509A 1011509A 8 Power Supply 1121028 ...

Page 36: ...8 3033061 7 Hex Head Bolt 1 2 13 x 2 3 4 3008054 8 Adjustable Handle 1 2 13 x 1 96 Stud 3033060 9 Fin Hex Jam Nut 1 2 13 3013050 10 Leveling Pad Socket Type 1 2 13 3037021 11 Hex Head Bolt 1 2 23 x 4 1 2 Full Thread 3008141 12 Rigid Caster 2 Wheel 3037019 13 Adjustment Guide Block 16 9P10443 14 Hex Head Bolt 3 8 16 x 3 4 3008028 15 Split Lock Washer ZP 3 8 3022002 16 Wrought Flat Washer ZP 5 16 30...

Page 37: ... Side Guide 9P10554 28 Adjustment Threaded Shaft 9P10439 29 Quartz Lamp holder Assembly 9P10453 30 Button Socket Cap Screw 10 32 x 5 8 3001000 31 Button Socket Cap Screw 1 4 20 x 3 4 3001001 32 Adjustment rod Upper Guide 9P10437 33 Plastic Handle Wheel 3031002 34 Tumbler Panel Lock 7006004 35 Top Cover 9P10433 36 Electrical Box Door 9P10436 Quartz Reflector Assembly M R Companies 1N 372 Main St Gl...

Page 38: ... Quartz Tube 1007101A 1007101A 1007101A 1007101A 1007101A Part Numbers Quartz Reflector Assembly Part Name Cayenne D 2436 Cayenne D 3042 Cayenne D 3866 Cayenne D 4032 Cayenne D 4036 1 Self Tapping Screw 8 x 1 2 3055002 3055002 3055002 3055002 3055002 2 Top Cover 9P10510 9P10776 9P10935 9P10538 9P10538 3 Frame 9P10501 9P10772 9P10922 9P10731 9P10701 4 Infrared Sensor 1012041 1012041 1012041 1012041...

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