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NOTE! When carrying out repairs and maintenance, the machine should 
be  lowered  to  the  ground  and  supported  on  supports  to  ensure  full 
stability  and  the  tractor  engine  switched  off.  Use  proper  spanners  and 

protective clothing during maintenance and repairs.

 

 

Table 4 Causes and remedies for faults and malfunctions of the SAL disc harrow. 

Fault, malfunction 

Reason 

Repair method 

- uneven penetration of working 
elements 

- poor levelling of the machine 

- level the machine longitudinally 
and transversely 

- poor penetration of the discs 

- discs excessively worn 
- shaft too low 
- disc pressure too low on 
compacted soil 

- replace the discs 
- lift the shaft 
 

- lack of complete stubble 
undercutting 

- disc working depth too shallow 

- increase the working depth of 
the discs 

- deep furrow at the junction of 
the working passages 

- misaligned side screen 

- improve the positioning of the 
side screen 

- spreading the soil over the shaft  - no rear screen 

- shaft too close to the discs 

- mount the rear screen 
- move the shaft away from the 
discs 

- clogging the discs 

- working depth too deep 

- reduce the depth 

- clogging up the side screen 

- too much crop residue 

- remove the side screen 

- poor soil compression by the 
shaft 

- wrongly levelled harrow 

- lengthen the top link 

 

- shaft too high 

- lower the shaft 

7. Storage of the disc harrow 

    

The  disc  harrow  should  be  stored  under  cover.  In  the  absence  of  a  covered  area, 

outdoor storage of the machine is permitted. 

 

Parts  and  assemblies  should  be  inspected  after  the  working  season.  If  damage  or 

significant wear is found, replace the relevant parts with new ones. Clean areas of paint 
damage  from  dirt,  rust  and  touch  up  with  anti-corrosion  paint,  then  top  coat.  Protect 
the working surfaces of the disc harrow and roller from corrosion. It is advisable to store 
the  machine  under  a  canopy  when  not  in  use.  However,  if  this  is  not  possible,  the 
condition of the protection should be checked from time to time and the maintenance of 
the working elements should be repeated when the preservative layer is rinsed away by 
rain.  

 

Clean  the  piston  rods  of  the  hydraulic  cylinders  during  winter  and  when  the 

machine  is  not  in  use  for  a long  period  of  time,  and  protect  them  with  vaseline  or 
acid-free grease to protect them from corrosion. 

 
The  machine,  when  uncoupled  from  the  tractor,  should  support  itself  on  firm  and 

level ground, maintaining a firm balance. All work units should rest on the ground. The 
machine  should  be  lowered  gently  so  as  not  to  expose  the  working  parts  to impact on 
hard ground. Once the machine is down, disconnect the suspension system and drive the 
tractor away. Also, components dismantled from the machine must be stored securely on 
the ground, excluding the possibility of uncontrolled movement. It is advisable to store 

Summary of Contents for SAL DISC HARROW

Page 1: ...z o o 44 100 Gliwice ul Toru ska 14 e mail mandam mandam com pl Phone 48 32 232 26 60 Fax 032 232 58 85 TIN 648 000 16 74 REGON statistical No P 008173131 OPERATION MANUAL SAL DISC HARROW Revision II...

Page 2: ...m 1228 and the Directive of the European Union 2006 42 EC of 17 May 2006 Persons responsible for the technical documentation of the machine Jaros aw Kudlek ukasz Jakus ul Toru ska 14 44 100 Gliwice Th...

Page 3: ...dling and use 12 4 1 Preparing the disc harrow 13 4 2 Coupling the disc harrow to the tractor 15 4 3 Coupling the seed drill to the disc harrow 16 4 4 Operation and adjustment 17 4 4 1 Adjusting the s...

Page 4: ...t the manufacturer Notes that are important for safety reasons are marked with the sign Machine identification Identification data for the SAL harrow can be found on nameplates located on the support...

Page 5: ...5 Fig 1 View of the SAL harrow with the location of the nameplate...

Page 6: ...loss and loss of legibility Signs and inscriptions that are lost and illegible should be replaced with new ones Table 1 Information and warning signs Safety signs Meaning of the safety sign Miejsce u...

Page 7: ...ea if parts may move Mid frame near side frames Pressurised liquid jet bodily harm Cylinders Fixing point for transport belts Upper part of the drawbar upper fastener bolt Rear frame part rigid frame...

Page 8: ...8 2 Construction of SAL disc harrow Fig 2 SAL disc harrow Shaft Shaft Shaft clamp Shaft arms Frame Drawbar Side screen Rear disc row Front disc row...

Page 9: ...rgence of weeds and volunteer seeds The use of a disc harrow before sowing ensures thorough mixing of fertiliser into the soil levelling of the surface and proper soil structure NOTE The disc harrow i...

Page 10: ...g parts going inside or underneath the machine without adequate protection can cause head injuries a helmet should be used in this case when not in use lower the machine to the ground and stop the tra...

Page 11: ...be taken out of service while the hydraulic or pneumatic failure is being rectified 3 4 Safety regarding transport on public roads For transport the shaft must be folded into the transport position a...

Page 12: ...sing large irregularities in fields and dirt roads 3 5 Description of residual risk Mandam Sp z o o makes every effort to eliminate the risk of accidents There is however a residual risk that could re...

Page 13: ...s also possible to deliver it in a partially dismantled state this usually involves disconnecting the shaft When the unit is first prepared for operation its components shaft must be assembled To do t...

Page 14: ...starting work check the technical condition of the unit especially the condition of the working parts and screw connections NOTE The permissible axle loads and tyre load capacities must not be exceed...

Page 15: ...hing pins for suspended machines assume 1 4 m for machines with a seed drill assume 3 m x distance of the centre of gravity from the rear axle if the manufacturer does not specify this parameter enter...

Page 16: ...ith a set of weights and must remain steerable during transport i e a minimum of 20 of the tractor s weight must be on the front axle 4 3 Coupling the seed drill to the disc harrow Before suspending t...

Page 17: ...sting the shaft position The position of the shaft can be adjusted in 2 ways changing its offset from the discs and the working depth these are described below The working depth is determined by locki...

Page 18: ...t should also be moved forwards or backwards remounting on the holes so that it retains the soil rejected by the outermost front disc and rakes the furrow behind the outermost rear disc Fig 9 Setting...

Page 19: ...ration Fig 10 Properly positioned machine parallel to the ground Incorrect machine settings Fig 11 Incorrect machine settings Turning at field ends is only permitted with the machine raised on the cha...

Page 20: ...ine buried in the spoil in or turning on shafts is not permitted Fig 13 Turning the machine incorrectly When working with the machine it is also advisable to use an additional weight on the front of t...

Page 21: ...s have been fixed the electrical wires of the warning light device should be connected to the socket of the tractor s electrical installation The manufacturer does not supply warning signs as standard...

Page 22: ...Lubricate the bearings of the tubular shaft and the levelling discs every 25 operating hours this does not apply to the maintenance free bearings of the discs these bearings do not require maintenance...

Page 23: ...Table 3 Tightening torque values for nuts and bolts NOTE It is forbidden to work on a damaged machine caused by any event resulting in a broken or deformed frame shaft or other assembly of the machin...

Page 24: ...g worn components use thread glue original bolts and nuts Always ensure that screw connections are properly tightened NOTE Periodic lubrication is a guarantee of the durability of the machine Fig 15 L...

Page 25: ...cessively worn elements make it difficult for tools to penetrate increase operating resistance and can damage the machine The discs should be replaced with new ones when their diameter reduces to 520...

Page 26: ...of the disc harrow The disc harrow should be stored under cover In the absence of a covered area outdoor storage of the machine is permitted Parts and assemblies should be inspected after the working...

Page 27: ...d container and taken to a recycling facility NOTE Take all precautions when dismantling the machine by using operable tools and personal protective equipment Disassembled parts must be disposed of in...

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