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P  2/ 10

R

epair

Apply 

Makita grease FA. No.2

 to the following portions designated with the black triangle to protect parts and product 

from unusual abrasion.

[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Spiral bevel gear 13, Ball bearing 629ZZ and Ball bearing 607ZZ

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

Code No.

Description

Use for

[2] LUBRICATION

Fig. 1

Item No.

Description

Gear housing complete

O Ring 26

Gear room where Spiral bevel gear 37 engages with Armature’s gear

Whole portion

a little

Amount

Portion to lubricate

DISASSEMBLING

1R005

Retaining ring pliers RT-2N

removing/ mounting Retaining ring R-32

1R026

Bearing setting pipe 16-8.2

removing Spindle from Spiral bevel gear 37

1R217 

Ring 22 

removing Spindle from Spiral bevel gear 37

1R268

disassembling Shaft lock mechanism

removing Ball bearing 629ZZ/ 607ZZ

Spring pin extractor M3

Bearing extractor 

1R269 

1R281

removing Spindle from Spiral bevel gear 37

Round bar for Arbor 7-50

1R291

Retaining ring S & R pliers

removing Retaining ring S-12

10 g

3A

3

3A

2. Disconnect Carbon brush from the commutator
    of Armature by moving the tail end of the spiral
    spring of Brush holder.

Note

: No need to remove Carbon brushes in this step.

Spiral spring

4x22 Tapping 
screw (4 pcs.)

Gear housing
complete

Motor housing

1. Separate Rear cover by unscrewing
    4x18 Tapping screw. 

3. Remove Gear housing complete from Motor housing
    together with Armature by unscrewing four 4x22 
    Tapping screws.

4x18 Tapping screw

Rear cover

(1) Separate Gear housing complete together with Armature from Motor housing as drawn in

 Fig. 2

.

3

Fig. 2

.

Armature

Summary of Contents for M0910B

Page 1: ...M0910B REPAIR MANUAL Angle Grinder OFFICIAL USE For ASC ...

Page 2: ...g Spindle from Spiral bevel gear 37 1R217 Ring 22 removing Spindle from Spiral bevel gear 37 1R268 disassembling Shaft lock mechanism removing Ball bearing 629ZZ 607ZZ Spring pin extractor M3 Bearing extractor 1R269 1R281 removing Spindle from Spiral bevel gear 37 Round bar for Arbor 7 50 1R291 Retaining ring S R pliers removing Retaining ring S 12 10 g 3A 3 3A 2 Disconnect Carbon brush from the c...

Page 3: ...7ZZ from Commutator end Armature Fig 3 M6 Hex nut Ball bearing 607ZZ 1R269 1R269 Ball bearing 607ZZ Ball bearing 629ZZ Ball bearing 629ZZ ASSEMBLING Assemble by reversing the disassembly procedure Refer to Figs 3 and 2 Note in assembling When Gear housing complete is assembled to Motor housing Spindle must be positioned on the opposite side of Switch lever Fig 4 Fig 4 Spindle Spindle Wrong Rear vi...

Page 4: ...lete together with Armature Refer to Fig 2 2 Remove Filed from Motor housing Fig 5 Note in disassembling Use 4x22 Tapping screws which are used for fastening Gear housing complete to Motor housing as a jig when disassembling Field Fig 5 Note in assembling Field must be mounted to Motor housing so that its Lead wires can be routed out through the openings of Motor housing Refer to Fig D 2 4x60 Tapp...

Page 5: ...arefully using arbor press with a down stroke of approx 10mm long Then remove 1R026 1 Put Bearing box on 1R217 then put 1R026 over the stepped portion of Spindle Spindle Fig 8 1R005 4 Remove Retaining ring R 32 with 1R005 5 Remove Ball bearing 6201DDW from Bearing box In this step Flat washer 12 is removed Ball bearing 6201DDW Flat washer 12 Retaining ring R 32 3 Put 1R281 on Spindle Then press 1R...

Page 6: ...ant to the drum portion of Spindle Retaining ring R 32 Spiral bevel gear 37 6 Install Retaining ring S 12 with 1R291 Spindle 3 Set Bearing box on 1R217 then set 1R028 on Spindle as drawn below Then press fit Spindle into Bearing box by pressing 1R028 with arbor press 1R028 Bearing box Spindle Important Grease Lubricant is necessary for smooth press fitting of Spiral bevel gear 37 onto Spindle with...

Page 7: ... remove 1R268 from Pin cap Be careful not to lose Compression spring 8 as the compressed spring may fly away Shoulder pin 4 Pin cap Compression spring 8 Fig 10 1R268 1R258 Pin cap plastic dust Shoulder pin 4 ASSEMBLING Assemble Shaft lock Fig 11 Fig 11 3 Assemble Compression spring 8 and new Pin cap by pressing them to Shoulder pin 4 2 Insert Shoulder pin 4 through the hole of Gear housing complet...

Page 8: ... Switch facing its Marking to the top Motor housing viewed from Rear cover side Wiring in Motor housing Guide out Field lead wires from the opening of Motor housing as drawn below Switch Colour index of lead wires sheath Black 1 2 Wiring to Switch Switch lever Insulated terminals maktec logo side maktec logo Name plate side Noise suppressor is not used for some countries White lead wire is used fo...

Page 9: ...ide of Rib A When fixing Lead wires in this Lead wire holder Field lead wire white must be put over Field lead wire black Lead wire holder Pull out Field lead wires white black so that they are tightened in Motor housing and put the slack portion of White lead wire in this place When fixing Lead wires in this Lead wire holder Field lead wire white must be put over Field lead wire black Pull out Fi...

Page 10: ...Rib D Noise suppressor is not used for some countries Noise suppressor is not used for some countries Route Field lead wires white black inside of Rib A Route Lead wires of Power supply cord inside of Rib E Put Noise suppressor to Motor housing while facing its Lead wires connecting portion to this side When fixing Field lead wires in this groove Red lead wire must be put over black lead wire Pull...

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