background image

Blade
case

R

epair

P 8 / 20 

< 5 > Mounting blade case section 

< 6 > Disassembling safety cover section

< 7 > Assembling safety cover section

1. Take the reverse step of removing, while paying attention to the following matters.
      A. Scrape off the scratched portion of rod 16 with file, before mounting.
           Mount rod 16 from the side of hex socket head bolt M6x10 .  See Fig.4-1. 
      B. When pulling out two screwdrivers in the final step, press the blade case section down to the possible
           lowest position. Then, at the same time, spring holder is mounted to the original position automatically.
      C. Apply the adhesive to hex socket button head screw M6 with which link plate is secured to arm complete.
           Refer to Fig.3-4. 

The portion scratched with
hex socket head bolt M6x10,
has to be scraped off, before
mounting.

Hex socket 
head bolt M6x10

Rod 16

Direction  for
mounting rod 16

Arm complete

Fig.4-1

Hex flange head
bolt M8x12

Safety cover

Safety cover

Flat washer 5

Pan head 
screw M5x12

Torsion spring 36

Blade case section

Socket head 
flange screw M6

No need to remove socket head flange screw M6
from center cover, for easy reassembling.

Hex wrench

Tapping screw
bind PT3x8

Center plate

Center cover

Fig.5-1

Fig.5-2

1. Loosen hex flange head bolt M8x12.  Remove socket head flange screw M6 with hex wrench, inserted through
    the punched hole of safety cover.  Now safety cover section can be separated from blade case.   See Fig.5-1.
2. The safety cover section can be disassembled by unscrewing pan head screw M5x12.  See Fig.5-2.

1. In case of the disassembling as illustrated in Fig.5-2, tapping screw bind PT3x8 has to be
    removed from safety cover before reassembling. 
2. Drive tapping screw bind PT3x8 again, after mounting torsion spring 36, center cover and center plate.
    Refer to Fig.5-2. 

Summary of Contents for LH1040

Page 1: ...electric shock Cord length m ft Net weight kg lbs LED job light Miter angle Bevel angle Electric brake Saw blade mm No Yes Yes 4 800 255 260 10 10 1 4 15 88 5 8 30 0 for European countries Table saw M...

Page 2: ...1R291 Retaining Ring S and R Pliers Removal Installation of the Retaining ring 1R045 Gear Extractor large Disassembling Gear housing cover and Bearing box 1R035 Bearing Setting Plate 15 2 Press fitti...

Page 3: ...ng 127 Stopper pin 129 Slide plate 135 Portion to be lubricated O ring 5 The groove to which O ring 5 is mounted The surface where 145 turn base contacts Turn base 145 Accepting boss for the shaft of...

Page 4: ...In case of model LH1040 without fluorescent job light 4A While lifting up the table remove light circuit from the table Then table can be removed from blade case And remove compression spring 27 from...

Page 5: ...Rod 16 Table support Lever 54 Guard holder Pan head screw M5x16 Guard Table support 4 Remove two M5x16 pan head screws Now guard with guard holder can be removed from blade case See Fig 3 3 5 Remove...

Page 6: ...ocket head bolt M6x10 with hex wrench See Fig 3 7 10 Apply pipe 9 126 on rod 16 and remove it by striking the pipe with plastic hammer toward the side of hex socket head bolt M6x10 See Fig 3 8 Now bla...

Page 7: ...in the step of Fig 3 7 See Fig 3 9 14 Press down 1R306 Ring Spring Removing Jig with arbor press in order to lower spring holder while holding the blade case section firmly so that it does not tilt or...

Page 8: ...ting Hex socket head bolt M6x10 Rod 16 Direction for mounting rod 16 Arm complete Fig 4 1 Hex flange head bolt M8x12 Safety cover Safety cover Flat washer 5 Pan head screw M5x12 Torsion spring 36 Blad...

Page 9: ...reful not to lose this spring Brush holder cap Carbon brush Brush holder cap Carbon brush Fig 6 1 Fig 6 2 Lver 54 Pan head screw M6x60 Support plate Pan head screw M6x60 Compression spring 9 Fig 6 3 S...

Page 10: ...Torsion spring 9 Hold this side with switch box Hooked tail of torsion spring 9 put on lock lever Switch box Switch button Preliminary tightening with one M4x10 pan head screw Switch box Slide lock le...

Page 11: ...From the bottom side of base unscrew pan head screw M5x12 Now knock spring can be removed See Fig 10 1 2 After removing guide fence lever up kerf board with screwdriver to remove them See Fig 10 2 3...

Page 12: ...Adjusting to 90 to turn base While applying 1R208 90 degree Set Square turn Hex bolt M8x28 of motor housing side until both saw blade and turn base contact the jig closely See Fig 11 1 2 Adjusting to...

Page 13: ...s Saw blade Handle cover can not be separated from switch box without removing lock lever of safety lock mechanism Remove lock lever as illustrated in Fig 8 1 1 Remove handle cover Now relay can be re...

Page 14: ...Cyprus Kuwait Bhutan P 14 20 Circuit diagram Black White Red Orange Blue Brown Yellow Purple Gray Color index of lead wires sheath 41 31 1 3 A1 42 32 2 4 A2 Light circuit Terminal block Power supply...

Page 15: ...for soft start Light circuit Switch for light Noise suppressor Line filter Varnish tetron tube Sponge Terminal block Main switch Relay Its terminal No 42 4 5 and A2 are equipped with receptacle sleev...

Page 16: ...res sheath Switch box Motor housing 41 31 1 3 A1 42 32 2 4 A2 Main switch Relay Its terminal No 31 3 42 2 and A2 are equipped with receptacle sleeves Main switch Relay Noise suppressor Noise suppresso...

Page 17: ...ex of lead wires sheath 41 1 A1 A2 3 5 6 4 2 42 Main switch Relay Switch box Sponge Main switch Relay Its terminal No 42 4 5 and A2 are equipped with receptacle sleeves Motor housing Brush holder Tabl...

Page 18: ...has to be held with the lead holder Punched hole Do not push insulated connector into motor housing through the punched hole under Housing Cover Motor housing Varnish tetron tube Varnish tetron tube R...

Page 19: ...ires Relay Rib B Rib A Hole for pipe 9 126 Be careful not to pinch the lead wires of light circuit between rib B and relay when fluorescent job light is installed Boss Put the lead wires connected to...

Page 20: ...20 Light Switch Box Light switch box Put lead wires in the lead holder Lead holder Insulated connector Put insulated terminal in the space shown in the above illustration Cord of light circuit Switch...

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