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R

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[4] DISASSEMBLY/ASSEMBLY

[4]-14. Engine block (cont.)

(6) Adjust the valve clearance as follows:

      • Align the marking on Flywheel with the marking on Ignition coil. (

Fig. 62

      • Align the marking on Cam gear assembly with the marking on Cylinder block. (

Fig. 63

)

      • Assemble two Cam lifters and two Rod 2.5, and then assemble two Rocker arm assembly to them. 

        

Note

: The ends of Rod 2.5 have to be put into the round depressions of Cum lifter and Rocker arm.

      • Loosen the adjust screws of Rocker arm assembly, and put 0.1mm thickness gauge of 1R366 between valves

         and Rocker arms.

        Then adjust the valve clearance. (

Fig. 64

)

      • After the adjustment, tighten the nuts of Rocker arm assembly, remove 0.1mm thickness gauge of 1R366. 

Fig. 62

Fig. 65

P 1

4

/ 1

4

Fig. 63

Fig. 64

ASSEMBLING

Marking on Ignition coil

Marking

on

Flywheel

Marking on

Cam gear assembly

Marking on

Cylinder block

1R366

1R170

HEX SOCKET HEAD BOLT 

M5×16)

HEX SOCKET HEAD BOLT (M4×10)
HEX SOCKET HEAD BOLT

M5×16)

FLANGE NUT (M8)
HEX SOCKET HEAD BOLT (M4×20,W,SW,MEC)
HEX SOCKET HEAD BOLT

M5×16)

NUT (M5)
HEX SOCKET HEAD BOLT

M5×16)

CLUTCH BOLT (M6×25)
HEX SOCKET HEAD BOLT

M5×40,W,MEC)

M10×P1.0
HEX SOCKET HEAD BOLT (M5×18,W,SW)
HEX SOCKET HEAD BOLT(M5×18,W,SW)
M8
HEX SOCKET HEAD BOLT (M5×16,W,SW)
HEX SOCKET HEAD BOLT (M5×14,W,SW)
HEX SOCKET HEAD BOLT (M5×14,W,SW)
HEX SOCKET HEAD BOLT (M5×25,SW)
HEX SOCKET HEAD BOLT (M5×14,SW)
HEX SOCKET HEAD BOLT (M5×30,SW)
SCREW PAN HEAD (M5×20)
HEX SOCKET HEAD BOLT (M5×12,SW)
NUT (M6)

CYLINDER BLOCK and CRANK CASE
CRANK CASE and RETAINER PLATE
CRANK CASE and OIL CASE
FLYWHEEL and CRANK SHAFT 1
COIL and CYLINDER BLOCK
CAM GEAR COVER and CYLINDER BLOCK
ROCKER ARM ADJUSTING SCREW and NUT
ROCKER COVER OUTER and CYLINDER BLOCK
CLUTCH and FLYWHEEL
MUFFLER and CYLINDER BLOCK
SPARK PLUG and CYLINDER BLOCK
INSULATOR and CYLINDER BLOCK
CLUTCH CASE and CYLINDER, CRANK CASE
PULLEY and CRANK SHAFT 2
RECOIL STARTER and CYLINDER, CRANK CASE
MUFFLER PLATE and CRANK CASE
OIL PIPE and OIL CASE
CASE, GEAR ASSEMBLY and PIPE SHAFT 
CASE, GEAR ASSEMBLY and PIPE SHAFT 
HANDLE HOLDER 2, 3 and PIPE SHAFT
CONTROL LEVER and HANDLE
BRACKET PIPE and SHAFT PIPE COMPLETE
CONTROL CABLE and INSULATOR

6.0
3.0
6.0

16.0

4.0
6.0
6.0
6.0
9.0
8.0

11.0

5.0
5.0
6.0
5.0
5.0
5.0
7.0
7.0
6.0
3.0
6.0
2.0

Fastening torque (N

m)

Screw/ Nut

Parts to fasten

[4]-15. Fastening torque

Summary of Contents for EM2650UH

Page 1: ...ess Note The standard equipment for the tool shown above may vary by country Cutting tool 1 Universal guard Protector 1 Shoulder harness with double shoulder straps 1 for EM2650UH EM2651UH Shoulder ha...

Page 2: ...ring R 24 Retaining ring pliers ST 2 for Internal ring Pressfitting Spiral bevel gear 14 the component of Cutter shaft set Bearing setting pipe 20 12 2 1R028 1R006 1R004 When Gasket is removed 1 clea...

Page 3: ...pliers to pull out the shaft Fig 4 Take the disassembling step in reverse Set Control cable in place Figs 2 and 6 Secure it on the projection of Insulator with two Nuts of Control cable Fit the hook...

Page 4: ...11 7 According to the clause of 4 2 Remove Shaft pipe complete 8 Remove Hanger and Shaft from Shaft pipe complete Fig 12 Assemble in the reverse order of disassembly Slip Hanger on Shaft pipe complete...

Page 5: ...ut to Cutter shaft as drawn in Fig 19 and give the impacts using the plastic hammer An assembled part of Cutter shaft complete Ball bearing 6001LLU is removed Refer to Fig 20 for the components 9 Remo...

Page 6: ...section 3 Remove Clutch drum from Clutch case section with Arbor press Fig 26 1 Put Clutch case on the table of Arbor press vertically then pressfit Clutch drum into Ball bearing 6201LLU with 1R286 an...

Page 7: ...plug carefully 4 Install Plug cap with Plug cap spring on Plug and connect the plug screw part to a metal part of Engine then pull Starter rope slowly The sparks can be seen when starter rope is pulle...

Page 8: ...Fig 34 instead of M6x25 shoulder hex bolts Flywheel is removed from Engine Important Screw two M6 bolts evenly ASSEMBLING 1 Wipe off the grease and oil from Crank shaft Fig 35 2 Put Woodruff key 3 int...

Page 9: ...g 40 how to make a knot of the rope 4 Wind the rope two or three turns 5 While turning Reel counterclockwise fit it into Starter case and hook Spiral spring end on the rib inside of Starter case Fig 4...

Page 10: ...rn out Fig 48 5 When Control lever is set in place make sure that Spring is put properly as drawn in Fig 49 6 Regarding three M3x8 Pan head screws with washers loosen Idling screw fully first and then...

Page 11: ...ot touch on Cylinder cover 3 Set Air cleaner elements in place The felt element is put on the bottom and the sponge element is on the front 4 Hook the tabs of Cleaner plate assembly with the holes of...

Page 12: ...to screw them 6 Set Cylinder cover in place 1 Drain the oil from Engine as much as possible so that the remaining oil is not spilled out when disassembling 2 Remove the following parts from Engine Cyl...

Page 13: ...ge them too much when fixed 4 Assemble Cylinder block assembly Degrease the matching surface of Cylinder block and Crank case Refer to Fig 61 apply ThreeBond 1216 on the Crank case side Note The layer...

Page 14: ...T M5 16 CLUTCH BOLT M6 25 HEX SOCKET HEAD BOLT M5 40 W MEC M10 P1 0 HEX SOCKET HEAD BOLT M5 18 W SW HEX SOCKET HEAD BOLT M5 18 W SW M8 HEX SOCKET HEAD BOLT M5 16 W SW HEX SOCKET HEAD BOLT M5 14 W SW H...

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