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P 11/13

R

epair

[3] DISASSEMBLY/ASSEMBLY
[3] -5. Armature (cont.)

[3] -6. Switch

Fig. 40

Note: Be sure to place both of the two projections of Switch inside Switch lever as illustrated to left in 

Fig. 40

DISASSEMBLING

ASSEMBLING SWITCH LEVER TO SWITCH

1) Remove Handles (R) and (L) and Gear housing cover section. (Figs. 6, 7 in page 4)
2) Disassemble Lever from Gear housing complete as illustrated in Fig. 41.
Fig. 41

[3] -7. Lever 17

Stop ring E-5

Lever 17

Remove Stop ring E-5 from the
shaft portion of Lever 17 using
slotted screwdriver or the like.

Pull off Lever 17 from Gear housing
complete. Compression spring 3 and
Cap 5 can now be removed from
Lever 17.

Compression spring 3

Cap 5

[Wrong]

[Correct]

Gear housing complete

The two projections of
Switch serves as the guide
for Switch lever.

Switch

Switch lever

projection

The projection will
be broken if placed
outside of Switch lever.

Turn Lever 17 to the position III
(= large orbital cutting action).

Note 2: Place the wire connecting portions upside when assembling Endbell complete to Motor housings (R) and (L)
             as illustrated in Fig. 38.  And route Lead wires of Endbell complete through the space between the cut portions
             of Motor housings (R) and (L). (Fig. 39)

ASSEMBLING

Endbell complete

wire connecting portion

cut portion

Motor housing (L)

Motor housing (R)

Fig. 38

Fig. 39

cut portion

space between the cut portions
of Motor housing (R) and (L)

Lead wires

Summary of Contents for BJV140

Page 1: ...countries except North America Battery Specification Net weight 2 kg lbs Capacity Ah Cell Voltage V 18 No load speed strokes per min Steel Capacities mm Wood 1 10 3 8 Aluminum 20 25 32 135 5 5 16 2 8...

Page 2: ...Crank complete Balance plate Push plate Gear housing complete Push pin Whole surface Surface that contacts Gear housing cover complete Surface that contacts Retainer Upper middle and lower portions of...

Page 3: ...ig 4 2 Set the end of Torsion spring 6 in place by turning clockwise viewed from the side of Base with a small slotted screwdriver or the like Fig 5 Tool opener Torsion spring 6 Pan head screw M4 Fig...

Page 4: ...complete Motor housing R Motor housing L Gear housing cover section Gear housing cover section side Handle R Handle L Motor housing L Fig 6A Motor housing R A Tapping screws that fasten Handle R to Ha...

Page 5: ...n of the arrow 2 Pull down Rod until it stops 4 Pull off Rod from Gear housing cover complete 5 By unscrewing four M4x10 Pan head screws Gear housing cover section can be disassembled as illustrated b...

Page 6: ...rough Linear guides to Gear housing cover complete with two M4x10 Pan head screws then fasten Linear guides to Gear housing cover complete with the other two M4x10 Pan head screws Fig 17 8 Assemble St...

Page 7: ...te Be careful not to lose Push pin Fig 20 Fig 21 Dust cover DISASSEMBLING Crank complete Needle bearing 407 groove portion of Slider Gear housing complete Gear housing cover complete Gear housing cove...

Page 8: ...ousing complete Fig 27 2 Assemble Seal plate on Push plate Mount Push plate on Gear complete then assemble Gear complete to the shaft portion of Gear housing complete Fig 28 3 Lubricate the parts with...

Page 9: ...Note 1 Do not forget to apply threadlocker to the two bolts 2 The recommended fastening torque is 2 4 3 5 N m 7 Assemble Retaining ring S 18 to the shaft portion of Gear housing complete using 1R291...

Page 10: ...Tapping screw 4x30 4 pcs Motor section Fig 34 Fig 35 Motor housing R Armature Yoke unit Endbell complete Tapping screw 4x18 4 pcs DISASSEMBLING assembly of reciprocating mechanism Motor housing L Do...

Page 11: ...pring 3 and Cap 5 can now be removed from Lever 17 Compression spring 3 Cap 5 Wrong Correct Gear housing complete The two projections of Switch serves as the guide for Switch lever Switch Switch lever...

Page 12: ...P 12 13 Circuit diagram Terminal Switch Connector LED M1 M2 on the opposite side White Fig 42 Color index of lead wires sheath Black Red Orange Endbell complete FET...

Page 13: ...ure to fix with Lead wire holder A 4 Lead wire of Switch orange Connect this lead wire to plus pole of Terminal Note Be sure to fix with Lead wire holder A 5 Lead wire of Light circuit Route between t...

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