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14

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(continued)

If the reading is within ±4

P

in/±0.1

P

m

of the value stated on the label on the 
bottom of the specimen*, calibration 
Is within tolerance. 

If the reading differs from the value 
stated on the label (or on a Report 

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than ±4

P

in/±0.1

P

m, take additional

readings around the central area 
of

 

the Reference Specimen. If the 

readings still differ by more than 
the allowable tolerance, recalibrate 
the Pocket Surf unit following the 
procedure below. 

2.  Take a measurement on the Refer-

ence Specimen. While there is a
measurement on the display go to
Step 3 below. The display remains
visible for about 7 seconds. Be sure
to proceed from Steps 2 through 6
within seven seconds during each
step or you will have to begin again
from Step 2 should the display go
blank.

3. Press and hold the Start Button for

three seconds until the letters CAL
appear.

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while CAL is shown on the display.

5. Press the Start Button again to enter

the assessed value found on the

FDOLEUDWLRQFHUWL¿FDWHRIWKH5HIHU

-

ence Specimen. Or, enter the value
found on the back of the reference

specimen. Continue pressing the Start 
Button to change the number in the 
display until the same number as the 
assessed value appears. The values 
can range from 106µin/2.69µm through 
135µin/3.43µm. Select the closest 
value to the assessed value of the 
Reference Specimen.

6. After the correct value appears, press

and hold the Start Button for three
seconds to lock-in the assessed value.

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times and disappears, release the Start
Button. The Pocket Surf

® 

IV is now

calibrated.

7. Finally, run a test of the Reference

Specimen.

To check the condition of the probe
stylus, a “double patch” Reference
Specimen (optionally available) is rec-
ommended. A “double patch” Specimen
can also be used for calibration of the
gage; however, 

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WKH

P

LQ

P

PVHFWLRQRIWKH

VSHFLPHQIRUFDOLEUDWLRQSXUSRVHV

.

Be careful not to use the other section
of the “double patch” Specimen for
calibration as it could introduce seri-
ous errors into the gage’s roughness
readings. The 20

P

in/0.5 section is only

to be used for checking probe stylus
condition.

*

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-

FRPSDQLHVD³&HUWL¿FDWH´5HIHUHQFH6SHFLPHQ

Summary of Contents for Pocket Surf IV

Page 1: ...Instructions Portable Surface Roughness Gages Pocket Surf IV 0 5 0 50 1 0 5 5 1 86...

Page 2: ...3 2Pm nominal Reference Specimen plus EBY 1014 9 volt Alkaline Battery EPL 1681 Riser Plate for calibrating the gage with the Refer ence Specimen Part Numbers listed in the Pocket Surf sets table on n...

Page 3: ...e Speed 2 5 08mm per second Cutoff PP 5 OWHU Probe Type Piezoelectric Maximum Stylus Force within displacement range 1500mgf 15 0mN Power 9 volt consumer type alkaline battery Battery Capacity Approx...

Page 4: ...g lengths In the illustration below Rmax DIN Ry 4 Rz Mean Peak to Valley Height also known as Rtm the mean of 5 maximum peak to valley roughness depths in 5 successive sampling lengths MEAN LINE EVALU...

Page 5: ...3 maximum peak to valley roughness depths in 3 successive sampling lengths 3RFNHW 6XUI 0HDVXUHPHQW 3DUDPHWHUV continued Parameters as per 62 60 6 0HDQLQJ Standards Ra Arithmetic mean roughness Ra DIN...

Page 6: ...tal Display 2 Start Button 3 Parameter Selection Switch 4 Output Connector 5 Battery Compartment Cover 6 2 V Feet on bottom of unit 7 Probe Holding Block 8 Probe 9 Protective Cover 10 Inch Metric Swit...

Page 7: ...k the reading as a warning that it is non standard not in accordance with ISO Standards Parameter Selection Switch Inch Metric Switch Traverse Length Switch Start Button 1 Remove Protective Cover 9 fr...

Page 8: ...installed results in no display at all In either instance remove and replace the battery as directed in DWWHU QVWDOODWLRQ 5HSODFHPHQW sec tion on page 7 4 When taking a measurement an H or an L may a...

Page 9: ...see illustration on next page Selection of the proper probe position depends on the ap plication When changing probe positions gently grasp the probe by its body never handle the probe by its skid and...

Page 10: ...n PHDVXUH DW VXUIDFHV RU F OLQGULFDO VXUIDFHV 2 V GRZQ WR 6 35mm in diameter However the workpiece or surface to be measured must be at least 3 89mm long so that it will span the two V s on the bottom...

Page 11: ...ce being measured With the probe positioned on the workpiece surface to be measured carefully ad MXVW the gage and workpiece setup so that the black scribed Reference Line on the Probe Mounting Block...

Page 12: ...h of 2 0 50mm using a General Purpose Probe For smaller inside diameters down to 1 8 3 2mm an optional Small Bore Probe is required For most I D measurements the Pocket Surf unit cannot be hand held i...

Page 13: ...be or a Small Bore Probe the probe should be in the 180 Extended position as shown above The Parallel Chisel Probe must be in the 90 or 270 posi tion and the setup rearranged so that the probe will tr...

Page 14: ...FDWH RI WKH 5HIHU ence Specimen Or enter the value found on the back of the reference specimen Continue pressing the Start Button to change the number in the display until the same number as the asse...

Page 15: ...e EAS 2421 V Fixture or measuring sharp edges with the probe in the 90 or 270 position perpendicular to the axis of traverse 90 sapphire chisel stylus 0 0004 10Pm radius 6PDOO RUH 3UREH optional For m...

Page 16: ...ately 2 1 2 turns until the access slot is aligned with the Probe Pin slot in the Probe Mounting Block Grasping the probe by its body section carefully withdraw the Probe from its Mounting Block and t...

Page 17: ...WXUH V 7RS 3ODWH XVLQJ the captive screw in the Top Plate The screw mates with the tapped hole in the bottom of Pocket Surf housing 2 Place the cylindrical workpiece to be measured across the Vee on t...

Page 18: ...some reason the factory setting has been disturbed or another workpiece WXUH LV LQVWDOOHG LQ SODFH RI WKH QRUPDOO furnished Vee its alignment must be UHVHW 7R DGMXVW WKH 9HH RU RWKHU WXUH use the foll...

Page 19: ...e Bottom Plate and remove the Setting Pin from the Vee Securely tighten the two screws in the bottom of the Vee Be very careful not to disturb the position of the Vee in performing this step 9HH L WXU...

Page 20: ...stand s 360 Column Clamp and Bracket can be positioned anywhere vertically and radially on the column permitting the stand to be used as a height stand on a surface plate or other suitable work surfa...

Page 21: ...arallel to the bottom of the Pocket Surf housing as outlined in the DJH Operation section 2QFH WKH VHWXS LV FRUUHFWO DGMXVWHG and the probe is properly positioned on the workpiece surface gently press...

Page 22: ...sition the Height Stand so that the probe is above the workpiece sur face to be measured Use the Coarse HLJKW GMXVWPHQW WR EULQJ WKH SUREH skid and stylus barely in contact with WKH VXUIDFH 8VH WKH LQ...

Page 23: ...dates cylindrical workpieces from 6 35mm diameter up to 1 38mm long long enough to span the slot lengthwise and sit securely in the V of the Bottom Plate To install the Bottom Plate remove the Protect...

Page 24: ...for dust dirt or other contamination To clean the probe skid and stylus use a soft camel s hair artist s brush moistened with denatured alcohol Point the skid and stylus end of the probe downwards WR...

Page 25: ...on or excessive pres sure on the probe or the Probe Holding Block 2 Dust dirt or other contamination around the probe skid and stylus and or in and around the bearing and its slot beneath the Probe Ho...

Page 26: ...tinued 3 Clean the probe skid and stylus area 4 Clean the bearing slot beneath the Probe Mounting Block 5 Replace the battery Alkaline batter ies are only to be used 5HSDLUV If none of the above remed...

Page 27: ...27 56 2XWSXW DEOH LWKLQ VHFRQGV RI V VWHP WLPH RXW SRZHU GRZQ 5HIHU WR SDJH IRU RSHUDWLQJ GHWDLOV...

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