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Tank top return-line filter Pi 5000 NG 160-1000

7

9. Dimensions

All Dimensions except "L" in mm.

Type

A

B

C

D

G

H

I

K

L

M

N

R

S

T

U

V

Weight

[kg]

Pi 50016 - ...

185

40

207

135

130

94

52

G1½

11

47

162

93.5

70

35.7

M12

2.8

Pi 50025 - ...

185

40

297

135

130

94

52

G1½

11

47

162

93.5

70

35.7

M12

4.2

Pi 50040 - ...

220

55

309

175,5

163

118

70

G2

11

60

212

108

77.8

42.9

M12

6.4

Pi 50063 - ...

220

55

459

175,5

163

118

70

G2

11

60

212

108

89

50.8

M12

7.2

Pi 50100 - ...

250

70

see

7.2

430

200

190

149

-

G3

11

75

240

135

106.4 62

M16

10.6

10. Installation, operating and maintenance instructions

_

10.1 Filter installation

When installing the filter make sure that:

a) that sufficient space is available to remove filter element and filter

housing,

b) the mounting hole in the tank top is not excessively large, to ensure

proper sealing,

c) the filter is free of tension after installation

Preferably the filter should be installed with the filter housing pointing

downwards. In this position the maintenance indicator is accessible

and visible. 

_

-

10.2 Connecting the electricalmaintenance indicator

The electrical maintenance indicator is connected via a 2-pole app-

liance plug according to DlN EN 17 5301-803 with poles marked 1

and 2. The electrical section can be inverted to change from normally

open position to normally closed position or vice versa.

_ _

10.3 When must the filter element be replaced?

1 .

Filters equipped with visual and/or electrical maintenance indi-

cator:

During  cold  starts,  the  indicator  may  give  a  warning  signal.

Press  the  button  of  the  visual  indicator  once  again  only  after

operating temperature has been reached. If the red button im-

mediately  pops  up  again  and/or  the  electrical  signal  has  not

switched off after reaching operating temperature, the filter ele-

ment must be replaced after the end of the shift.

2 .

Filters without maintenance indicator:

The filter element should be replaced after trial run or flushing

of the system. Afterward folow instructions of the manufacturer.

3 .

Please always ensure that you have original MAHLE spare ele-

ments in stock: Disposable elements (Sm-x and Mic) cannot be

cleaned.

-

10.4 Element replacement

1 .

Stop system and relieve filter from pressure.

2 .

Unscrew cover, turning counter-clockwise.

3 .

Remove filter housing and filter element by pulling upwards.

4 .

Remove filter element with a side-to-side motion.

5 .

Clean the housing using a suitable cleaning solvent.

6 .

Check O-ring on filter cover and filter housing for damage. Re-

place, if necessary.

7 .

Make sure that the order number on the spare element corre-

sponds to the order number of the filter name-plate.

8 .

Remove filter element from the plastic bag and reassemble filter

in reverse order (items 1 to 6).

-

Subject to technical alteration without prior notice.

Summary of Contents for Pi 5000

Page 1: ...C Pi 500 160 500 DIN 24550 1 Mic Sm x multipass SO 16889...

Page 2: ...2 y p bar x V l min 1 6 1 Sm x 3 2 Sm x 6 3 Sm x 10 4 Sm x 16 5 Sm x 25 6 Mic 10 Pi 500 NG 160 1000 2...

Page 3: ...Sm x 3 5 C 200 Sm x 6 7 C 200 Sm x 10 10 C 200 Sm x 16 15 C 200 Sm x 25 20 C 200 10 bar y x m multipass ISO 16889 ISO 11171 NIST 5 MAHLE DIN ISO 2941 DIN ISO 2942 DIN ISO 2943 DIN ISO 2923 DIN ISO 29...

Page 4: ...r e 2 2 bar f g g 047 056 057 058 059 050 052 092 093 094 095 096 160 250 400 630 1000 097 7 2 l min DIN 24550 1 1 1 3 4 5 6 160 Pi 50016 G 1 G 1 DN 38 250 Pi 50025 G 1 DN 38 G 1 400 Pi 50040 DN 51 G...

Page 5: ...7924178 Pi 21040 RN Sm x 3 NBR Sm x 3 9450 77964083 Pi 22040 RN Sm x6 NBR Sm x 6 9450 77924186 Pi 23040 RN Sm x10 NBR Sm x 10 9450 77963663 Pi 24040 RN Sm x16 NBR Sm x 16 9450 400 77960255 Pi 25040 RN...

Page 6: ...3 5 bar 10 GD AL G AL c GD AL G AL p 2 2 bar 0 3 250 V AC 200 V DC 1 70 W IP 65 M 20 x 1 5 180 94 9 EG ATEX 95 2 97 23 EG 9 1 2 DIN 43650 PiS 3085 3106 3125 3 DIN 43651 PiS 3103 3120 3123 4 5 0 6 bar...

Page 7: ...135 G 1 52 93 5 185 151 162 70 M 12 35 7 47 4 2 Pi 50040 309 118 55 163 175 5 G 2 70 108 220 180 212 77 8 M 12 42 9 60 6 4 Pi 50063 459 118 55 163 175 5 G 2 70 108 220 180 212 89 M 12 50 8 60 7 2 Pi 5...

Page 8: ...400 630 NBR 78227936 FPM 78227944 EPDM 78227951 NG 1000 NBR 78227969 FPM 78227977 c f EPDM 78227985 PiS 3084 2 2 77669914 PiS 3085 2 2 77669864 77536550 78381998 g 77845845 77870595 NBR 78383382 FPM 7...

Page 9: ...Pi 500 NG 160 1000 9 Schleifbachweg 45 D 74613 hringen Phone 49 0 7941 67 0 Fax 49 0 7941 67 23429 industriefiltration mahle com www mahle industrialfiltration com 70357736 04 2008...

Page 10: ...Minimal pressure drop through optimal flow design Visual electrical electronic maintenance indicator Threaded connections _ Quality filters easy to service Equipped with highly efficient glass fibre...

Page 11: ...Tank top return line filter Pi 5000 NG 40 100 2 2 Flow rate pressure drop curve complete filter y differential pressure p bar x flow rate V l min...

Page 12: ...draulic fluid power filter elements verification of collapse burst resistance DIN ISO 2 942 Hydraulic fluid power filter elements verification of fabrication integrity DIN ISO 2 943 Hydraulic fluid po...

Page 13: ...al size NG l min Housing code with bypass valve 3 5 bar with visual indicator 2 2 bar with electr indicator 2 2 bar with pres sure gauge DM with pressure switch normally closed DSS with pres sure swit...

Page 14: ...ic 10 NBR Mic 10 1 445 77962228 Pi 15006 RN Mic 25 NBR Mic 25 1 445 77924012 Pi 21006 RN Sm x 3 NBR Sm x 3 1 445 77964042 Pi 22006 RN Sm x 6 NBR Sm x 6 1 445 77924020 Pi 23006 RN Sm x 10 NBR Sm x 10 1...

Page 15: ...details and designs are available in the maintenance indicator data sheet _ We draw attention to the fact that all values indicated are avera ge values which do not always occur in specific cases of a...

Page 16: ...signal Press the button of the visual indicator once again only after operating temperature has been reached If the red button im mediately pops up again and or the electrical signal has not switched...

Page 17: ...ction only 77536550 Pressure Gauge 78381998 Pressure switch normally closed 77845845 Pressure switch normally open 77870595 Seal kit for maintenance indicator NBR 77760218 FPM 77760226 EPDM 77760234 T...

Page 18: ...Compact design Minimal pressure drop through optimal flow design Visual electrical electronic maintenance indicator Threaded and flanged connections _ _ Quality filters easy to service Equipped with...

Page 19: ...standards Norm Designation DIN ISO 2941 Hydraulic fluid power filter elements verification of collapse burst resistance DIN ISO 2942 Hydraulic fluid power filter elements verification of fabrication...

Page 20: ...77993306 Pi 51010 058 100 78337461 Pi 51010 058 PiS 3103 78276453 Pi 51016 047 78337479 Pi 51016 057 78276644 Pi 51016 058 160 78267775 Pi 51016 058 PiS 3103 78276479 Pi 51025 047 78336323 Pi 51025 05...

Page 21: ...Duplex tank top return line filter Pi 5100 NG 40 up to 1000 4 9 Dimensions...

Page 22: ...Duplex tank top return line filter Pi 5100 NG 40 up to 1000 5...

Page 23: ...51025 290 310 Pi 51040 458 480 Pi 51063 458 480 Pi 51100 427 450 10 Installation operating and maintenance instructions see data sheet Pi 5000 11 Spare parts list see data sheet Pi 5000 _ _ _ _ _ MAH...

Page 24: ...nsidered Further maintenance indicator details and designs are available in the maintenance indicator data sheet We draw attention to the fact that all values indicated are average values and do not a...

Page 25: ...ition to normally closed position or vice versa _ _ 10 3 When must the filter element be replaced 1 Filters equipped with visual and or electrical maintenance indi cator During cold starts the indicat...

Page 26: ...e indicator Visual PiS 3084 2 2 77669914 Electrical PiS 3085 2 2 77669864 Electrical upper section only 77536550 Pressure gauge 78381998 Pressure switch Normally open Normally closed _ 77845845 778705...

Page 27: ...Pi 530 35 50 1 Mic Sm x multipass ISO 4572...

Page 28: ...2 ISO 16889 multipass test Sm x c p 10 bar Sm x 3 5 C 200 Sm x 10 10 C 200 Sm x 25 20 C 200 5 bar 3 Pi 530 NG 35 50 2...

Page 29: ...Pi 53005 1 020 Pi 53005 1 044 Pi 53005 1 145 Pi 53005 1 146 Pi 53005 1 141 Pi 53005 1 142 Pi 53005 1 143 PA 6 DN 20 Pi 53005 2 009 50 Pi 53005 2 020 Al G 4 2 l min bar cm 78309387 852939 Mic 10 55 92...

Page 30: ...r PA 6 Al PA6 PA6 0 4 bar 1 2 bar 42 V 2 100 VA IP 65 AMP 6 3 DIN 46248 DIN46247 2 9 A B C D E Pi 53003 1 203 133 5 DN 20 130 Pi 53003 2 203 135 G 130 Pi 53005 1 241 171 5 DN 20 180 Pi 53005 2 241 173...

Page 31: ...1 2 3 4 5 6 7 8 2 4 9 7 5 1 2 3 4 5 MAHLE Filtersysteme GmbH Industriefiltration Schleifbachweg 45 D 74613 hringen Telefon 49 0 7941 67 0 Telefax 49 0 7941 67 23429 industriefiltration mahle com www...

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