Mahindra 3535 Operator'S Manual Download Page 84

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35 Series-HST, Model - 3535, 4035, 4535 & 5035

Special Bolt Torques

Lbs. ft

Bolt for cover cylinder head

9 - 11

12 - 15

Bolt cylinder head

44 - 48

60 - 65

Bolt crankshaft gear

44 - 55

60 - 75

Bolt crankshaft main bearing cap

66 - 70

90 - 95

Bolt connecting rod

29 - 33

40 - 45

Bolt flywheel mounting

44 - 51

60 - 70

Bolt for drawbar mounting

74 - 81

100 - 110

Nut carrier rear axle

74 - 91

100 - 124

Drain plug for engine oil pan

22 - 29

30 - 40

Bolt fender mounting M8

20 - 24

27 - 33

Bolt fender mounting M10

22 - 29

30 - 40

Nut steering wheel

29 - 33

40 - 45

Nut rear wheel

166 - 170

225 - 230

Bolt front wheel

85 - 96

115 - 130

Bolt for semi chassis mounting

129

175

Transmission drain plugs

51 - 57

70 - 77

Axle mounting bolts

221 - 258

300 - 350

Special Bolt Torque

Summary of Contents for 3535

Page 1: ...OPERATOR S MANUAL 35 Series 4WD 3535 4035 4535 5035 HST ...

Page 2: ...me of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm If this product contains a gasoline engine The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm The state of California requires the above two warnings ...

Page 3: ...Off 38 Controls 39 Operator Seat 40 Adjusting Seat Position 40 Weight Adjustment 40 Tilt Adjustment 40 Using Seat belt 40 Release Seat belt 40 Slow Fast Valve Control Knob 40 Hand Throttle Operation 41 Increasing Engine Speed 41 Engine tachometer speed 41 Decreasing Engine Speed 41 Constant Speed Setting 41 Forward Reverse Operation 41 Can Holder 41 Glove Box 41 Tilt Steering 42 Tilt Adjustment 42...

Page 4: ...ections 65 Fan Fan Belts 65 Draining the System 65 Cleaning out Dirt and Sludge 65 Adding Coolant to the System 66 Cooling System Protection 66 Trashguard 67 Adjusting The Valve Clearance 67 Air Intake System 68 Air Cleaner 68 Body Air Cleaner 68 Cyclopack or built in Pre Cleaner 68 Paper element filter 68 Safety Cartridge 68 Dust Collector Bowl 68 Hose and Clamps 68 Fuel System 69 Clean Diesel Fu...

Page 5: ...ine Oil 81 Transmission Hydraulics 82 Oil Immersed Brakes Chassis Lubricant CL 82 Front Axle 82 Oil Specifications Chart 82 Special Bolt Torques 83 Specifications 84 Trouble Shooting 92 Engine 92 Hydraulics 96 Brakes 97 Transmission 97 Rear Wheels 97 Electricals 97 Power Steering 98 Tractor History Card 99 Service Record 100 Part Replacement Record 101 Daily Operating Log 102 Tractor Storage Preca...

Page 6: ...enance listed in your owner s manual Mahindra Mahindra Limited recommends that you retain all receipts covering maintenance on your heavy duty off road engine but Mahindra Mahindra Limited cannot deny warranty solely for lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the heavy duty off road engine owner you should however be aware that Mahindra Mahin...

Page 7: ...ace as necessary shall not reduce the period of warranty coverage Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty period c Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first schedul...

Page 8: ...ts necessary for normal maintenance c Transportation to and from the Mahindra Mahindra Limited Commercial and Consumer Equipment Retailer or service calls made by the Retailer Limited Liability a The liability of Mahindra Mahindra Limited under this Emission Control System Warranty is limited solely to the remedying of defects in materials or workmanship This warranty does not cover inconvenience ...

Page 9: ...35 Series HST Model 3535 4035 4535 5035 ...

Page 10: ...u are responsible for the performance of the required maintenance listed in your owner s manual Mahindra Mahindra Limited recommends that you retain all receipts covering maintenance on your non road diesel equipment engine but Mahindra Mahindra Limited cannot deny warranty solely for lack of receipts or for your failure to ensure all scheduled maintenance is performed As the non road diesel equip...

Page 11: ...rranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part d Normal maintenance replacement or repair of emission control devices and systems which are being done at the customer s expense may be performed by any repair establishment or individual however warranty repairs must be performed by an authorized Mahindra Mahindra Limited Commer...

Page 12: ...OTHER EXPENSE LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL EXCEPT AS LISTED ABOVE UNDER COVERAGE OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE NON ROAD DIESEL ENGINE FOR ANY OTHER PURPOSE b NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY Mahindra Mahindra Limited WITH RESPECT TO THE ENGINE EXCEPT AS SPECIFICALLY SET FORTH IN THIS DOCUMENT ANY ...

Page 13: ...35 Series HST Model 3535 4035 4535 5035 ...

Page 14: ...s The first sheet is the dealer s copy and should be removed by the dealer after the inspection has been carried out The second sheet is your copy of the service performed Ensure that you the dealer sign both copies Read this manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your tractor do not hesitate to contact your authorised M...

Page 15: ...better understanding of maintenance and efficient operation of the machine If you need any information not given in this manual or require the services of a trained mechanic please get in touch with the Mahindra dealer in your locality Dealers are kept informed of the latest methods of servicing tractors They stock genuine repair parts and are backed by the company s full support Throughout this m...

Page 16: ... s seat 2 Number punched on the RH side of semi chassis For easy reference we suggest you to write this number in the space provided in the owner s personal data When spare parts are required always specify the tractor model and tractor serial number This will facilitate faster delivery and help ensure that the correct part for your particular tractor is received Introduction ...

Page 17: ...olted to the transmission case The rear wheels are bolted to the outer flange of the rear axle The rear track adjustment is provided on the rear wheel rim General Description Oil immersed Disc Brakes The tractor is fitted with Oil immersed disc brakes with 4 discs on each side of the tractor Hydraulic System The tractor is fitted with fully live Hydraulic System using a pump driven directly from t...

Page 18: ...alership explain the problem and request assistance Your Dealer has direct access to the Mahindra office If you cannot obtain satisfaction through your Dealer contact the Mahindra USA Inc office 1 877 449 7771 and provide the following Your Name Address and Telephone number Model and Tractor Serial number Dealer Name and Address Tractor Purchase Date and Hours used Nature of Problem Before contact...

Page 19: ...itted on LH Side of Engine Name Address Tractor Details Model Tractor serial number Date of purchase Expiration of warranty Nearest authorised Dealer Name Address Telephone No Fax No Keep this operators manual safely for regular reference Ensure that all operators have access to it and that they understand its contents ...

Page 20: ...n the event of a roll over Substitution of mounting hardware seat belt etc with components not equal to or superior to the original certified components will void the certification and will reduce or eliminate protection for the operator in the event of a roll over Damage of the ROPS If the Tractor has rolled over or the ROPS has been damaged such as striking an overhead object during transport it...

Page 21: ... generally are attracted to machines and the work they do 1 Never assume that children will remain where you last saw them 2 Keep children out of the work area and under the watchful eye of another responsible adult 3 Be alert and shut your machine down if children enter the work area 4 Never carry children on your machine There is no safe place for them to ride They may fall off and be run over o...

Page 22: ...n for the operator in the event of a roll over Park Tractor Safely Before parking the tractor Lower all equipments to the ground bring transmission in neutral Engage the parking brake Stop the engine and remove the key Keep Riders Off Tractor Do not allow riders on the tractor Riders on tractors are subject to injury such as being struck by foreign objects and being thrown off from the tractor Han...

Page 23: ...nt to the ground Stop the engine Remove the key Allow tractor to cool before any work repair is performed on it Securely support any tractor components that must be raised for service work Keep all parts in good condition and properly installed Replace worn or broken parts Replace damaged or missing decals Remove any buildup of grease or oil from the tractor Disconnect the battery ground cable ve ...

Page 24: ...ting exhaust pipe extension and drawing them out with an exhaust fan Slow Moving Vehicle Emblem Observe the following precautions when operating the tractor on road 1 Ensure that Slow Moving vehicle SMV emblem affixed on back side of operator seat is clean and visible 2 If towed or rear mounted equipment obstructs this emblem install SMV emblem on equipment Tractor Runaway Avoid possible injury or...

Page 25: ...35 Series HST Model 3535 4035 4535 5035 24 Safety Signs ...

Page 26: ...35 Series HST Model 3535 4035 4535 5035 25 Safety Signs ...

Page 27: ...35 Series HST Model 3535 4035 4535 5035 26 Safety Signs ...

Page 28: ...35 Series HST Model 3535 4035 4535 5035 27 Safety Signs ...

Page 29: ...op control Lights Horn Engine oil pressure Air filter Battery charge Pressured open slowly Continuous variable Warning Hazard warning Neutral Fan Power take off engaged Power take off disengaged Lift arm raise Lift arm lower Corrosive substance Tortoise slow or minimum setting Hare fast or maximum setting Transmission oil pressure Turn signal Transmission oil temperature Parking brake Work lamps D...

Page 30: ...w of Engine LH View 1 Intake Manifold 2 Engine Oil Level Dipstick 3 Oil Filling Port 4 Rotary Fuel Injection Pump 5 Starter Motor 6 Fuel Filter RH View 1 Exhaust Muffler 2 Alternator 3 Steering Pump 4 Hitch Pump 5 Oil Filter Engine 6 1 3 2 5 4 5 1 2 4 3 ...

Page 31: ... RH 3 Head Lamp RH 4 Turn Signal Lamp LH 5 Parking Lamp LH 6 Head Lamp LH Rear View 1 Plow Lamp 2 Turn Signal Lamp LH 3 Reflector Rear Position Lamp LH 4 Rear Brake Lamp LH 5 Turn Signal Lamp RH 6 Reflector Rear Position Lamp RH 7 Rear Brake Lamp RH 8 Seven Pole Socket 5 4 6 3 2 1 8 5 6 7 1 2 3 4 ...

Page 32: ...he tractor until you are fully accustomed to all the controls It is too late to learn once the tractor is moving If in doubt about any aspect of operation of the tractor consult your Mahindra USA Inc tractor dealer This section explains briefly the operation of instruments and controls Full details wherever necessary will be found in forthcoming chapters at relevant operating sections The operator...

Page 33: ...he working of the tractor and its various features It consists of the following 1 High Beam Indicator 2 LH RH Turn Signal Indicator 3 Coolant Temperature Gauge 4 Fuel Level Gauge 5 Engine RPM Meter 6 Hour Counter 7 Engine Low Oil Pressure Gauge 8 Voltmeter 9 Battery Charge Indicator 10 4WD Indicator 11 Parking Brake Indicator 12 Heater Indicator 2 1 4 10 11 7 12 5 6 9 8 3 ...

Page 34: ...nter located in the RPM meter It is operated by pulses coming from Alternator when the engine is running Hour counter displays the cumulative engine running hours Fuel Gauge The Fuel Gauge indicates quantity of fuel available in the fuel tank Refill the fuel tank when the pointer lies in Red Band Coolant Temperature Gauge This gauge indicates coolant temperature of the engine When the pointer lies...

Page 35: ...ing brake or foot brake pedals latched together is applied 4WD Indicator It glows when 4WD is engaged Battery Charging Indicator This indicator will glow if battery is not getting charged Once the engine is running this indicator should go OFF if the Battery is getting charged If the indicator glows continuously even when the engine is running above low idle rpm of the engine the cause should be i...

Page 36: ...witch 3b Horn Push Button 3c Turn Signal Switch 4 Hazard Switch 5 Starter Key Switch 6 PTO AUTO MANUAL OFF Switch Hazard Switch The piano type switch is located below the starter key switch on RH side of steering column on dashboard ON position operates LH RH turn signal lamps simultaneously This operation can be performed even if the key switch is in OFF position 1 3a 2 3 3b 3c 6 5 4 ...

Page 37: ...igh beam of head lamps Parking Lamps Turn Signal Switch This is 3 positions rotary switch The vertical position of knob operates in both directions and the positions are as follows 1 Vertical OFF 2 Left Operates LH Turn signal Lamp 3 Right Operates RH Turn Signal Lamp Starter Key Switch It is a key operated 3 position rotary switch It is located on RH side of steering column on dashboard It operat...

Page 38: ...engage Switch is in ON position 2 Alignment of Auto mark with pointer Operates AUTO mode This switch can be used when the PTO Engage Disengage Switch is in ON position When this switch is in AUTO POSITION the PTO shaft rotation will be stopped as soon as the implement is raised While this switch is in AUTO POSITION if the PC lever is lowered the PTO shaft will become operative and will be indicate...

Page 39: ...vement of personnel near the PTO shaft can prove fatal POWER TAKE OFF PTO is operated electrically PTO can be operated by using a combination of PTO Engage Disengage Switch and PTO Mode Switch After switching ON the PTO Engage Disengage Switch the operator has a CHOICE to select AUTO or MANUAL MODE through PTO Mode Switch The PTO will turn Off if the PTO Engage Disengage Switch or PTO Mode Switch ...

Page 40: ...6 Tilt Steering Pedal 7 Reverse Pedal 8 Forward Pedal 9 Position Control Lever 10 Draft Control Lever 11 Cruise Control Lever 12 Slow Fast Valve Control Knob 13 4WD Engagement Lever 14 Range Shift Lever 15 Differential Lock Pedal Operator s Front Side Controls Operator s LH RH Side Controls 4 2 1 3 Tractor Front 11 9 10 15 14 13 Tractor Front 12 7 8 5 6 ...

Page 41: ...chance of injury from an accident such as an overturn Fasten Seat belt 1 Pull belt end A across operator lap 2 Install tab into buckle E A click will be heard when the tab locks into the buckle Release Seat belt Press red button G The seat belt will automatically retract Slow Fast Valve Control Knob 3 Point Linkages drops faster when a heavy implement is attached Adjust Slow Fast Valve Knob H so t...

Page 42: ...e operator as indicated in the sticker on the dashboard Constant Speed Setting Certain operations may require a particular engine speed This can be achieved by resting the Hand Throttle Lever in a position where you get the desired engine speed Forward Reverse Operation The tractor is equipped with two pedals to change the direction of travel Depress the forward pedal rubber cover showing arrow to...

Page 43: ...el to travel back to the top position It will go back automatically 4WD Engagement Lever This lever is located on LH side of operator s seat It is used to engage or disengage the drive to front wheels and is recommended to be done in tractor stand still condition 1 Stop the tractor motion completely 2 Lift the lever upwards to engage the drive 3 Push the lever down to disengage the drive Attemptin...

Page 44: ...tractor The brake pedals for this tractor are provided on the LH side While getting down from the tractor LH side after applying parking brake get down slowly and ensure that the brake pedal do not get pressed and disengaged the parking brake When parking on a slope ensure that the vehicle is parked across the slope To avoid personal injury Before dismounting the tractor Always apply the parking b...

Page 45: ...se Do not attempt to lock differential while a The tractor is in high speed b Turning tractor The Differential Lock design is solely for the use with pneumatic tires If steel wheels girdles etc are fitted the differential lock should be removed as a precaution Attempting to turn the tractor while differential lock is engaged may result in damage to transmission Controls Range Shift Lever It is loc...

Page 46: ...age the cruise lever Controls The cruise lever will not disengaged if the brake pedals are applied independently Both brakes should be latched together while using the cruise control feature The cruise control feature is provided for forward motion only Do not try to set the cruise lever while moving the tractor in the reverse direction as it will cause the tractor to stop moving suddenly Hydrauli...

Page 47: ...er valve to elbow C 4 Remove the plug from adapter D Connect tank line of Loader valve to adapter D Opening the Hood Hood is hinged at rear side near the fire wall at junction of bonnet and firewall and opens towards operator as follows 1 Pull the knob E The hood will unlock 2 Lift the hood upwards by hand A gas spring provided inside will assist in minimising the effort for lifting Closing the Ho...

Page 48: ... It is fitted on air cleaner outlet connecting to air intake manifold This is a mechanical type indicator set to 80 milli bar vacuum in intake system The red band will be visible in the transparent cover when the 80 milli bar vacuum is reached At this stage air cleaner has to be cleaned Serviced After servicing reset the clog indicator by pressing rubber cap As marked in the figure Controls Ensure...

Page 49: ...Link LH 5 Lateral Stabiliser LH 6 Lift Arm RH 7 Draft Sensing Bracket 8 Adjustable Lift Rod RH 9 Lower Link RH 10 Lateral Stabiliser RH 11 Drawbar 12 Towing Pin Quadrant Assembly 13 Position Control Lever 14 Position Control Stop Screw 15 Draft Control Stop Screw 16 Draft Control Lever 15 16 13 14 Tractor Front 1 3 5 4 7 6 8 11 12 10 2 9 ...

Page 50: ...1 TRANSPORT of implements and turn around at the end of the field 2 CONSTANT DEPTH of implements on level terrain and for non ground engaging implements such as spreaders or sprayers Place the PC lever at desired depth Setting of Position Control 1 Move the DC lever A to its forward most position 2 Move the PC lever D back to the upper limit and allow the implement to lift fully 3 Move the PC leve...

Page 51: ...nt has reached the desired working depth move the draft control lever A rearward until the linkage begins to lift due to the load on top link This will be the position of the lever for that particular depth in a particular type of ground 6 Having obtained a desired setting move DC Stop screw B until it touches the DC lever A and lock it in this position When the soil texture remains constant the i...

Page 52: ...achievable depth of implement increases as the toplink is shifted from top to lower holes Top Hole B Attach toplink to hole B where draft sensing function is not required Centre Hole C Attach toplink to hole C where medium to Low draft sensitivity is required Lower Hole D Attach toplink to hole D where very high draft sensitivity is required Contact your Mahindra dealer to understand hitching posi...

Page 53: ... These are provided for adjustment of width between two lower links according to varying implement spans These enable to keep the implement in either FIXED or FLOATING position Placing the locating pin in C position shall keep the stabilizer and implement in Fixed position Placing the locating pin in D position shall keep the stabilizer and implement in Float position We recommend to use the fixed...

Page 54: ...hield A for clearance 6 With the engine still OFF turn the shaft slightly by hand if necessary to line up splines Connect driveline to PTO shaft Pull out on shaft to be sure driveline is locked to PTO shaft 7 Reassemble the PTO shield Rear roll over can result if pulling from wrong location on tractor Hitch only to drawbar Use 3 point hitch only with implements designed for its use not as a drawba...

Page 55: ...drawbar to the drawbar bracket in the hole A for a position intended for special PTO driveshaft condition where equal angularity of driveshaft joints cannot be obtained using regular position Tractor Model 3535 4035 4535 5035 Drawbar Hole Positions A B A B A B A B Dist of Implement Pin mm 500 350 500 350 500 350 500 350 Hole from PTO shaft end inch 19 69 13 78 19 69 13 78 19 69 13 78 19 69 13 78 M...

Page 56: ...follows Track Setting Combinations Front Wheel Track Rear Wheel Track Rear Wheel Track Model Tire Side Value 1 2 3 4 5 Type in 3535 Ind Front Rear mm 1210 A 1231 B in 47 63 A 48 46 B mm 1351 D 1351 D in 53 18 D 53 18 D Model Tire Side Value 1 2 3 4 5 Type in 5035 Ind Front Rear mm 1450 B 1450 B 1310 A in 57 08 B 57 08 B 51 57 A mm 1429 F 1520 J 1429 F in 56 25 F 59 84 J 56 25 F Standard Track Sett...

Page 57: ...nd screwed tight The caps prevent loss of air through the valve core Further they prevent debris from entering and damaging the valve core and air chamber in the tires Exceptions Rear Tires only When plowing with a moulded plow the left hand or land wheel should be inflated to 2 p s i lesser than right hand or furrow wheel Chart A 1 Tire Load Rating Model Side Tire Size Tire Type Tire Capacity 25 ...

Page 58: ...r body under the tractor or start the engine while the tractor is on the jack Never hit a tire or rim with a hammer Ensure the rim is clean and free of rust or damage Do not weld braze repair or use a damaged rim Do not inflate a tire unless the rim is mounted on the tractor or is secured so that it will not move if the tire or rim should suddenly fail When fitting a new or repaired tire use a cli...

Page 59: ...ilure Stopping the Engine a Idle the Engine for 1 to 2 minutes b Turn the Key to OFF position Note It is normal for the engine to be louder and have bluish white exhaust smoke during engine warm up The amount of smoke depends on the temperature of air entering the engine In cold weather idle the engine and warm up for 5 minutes at approx 2000 rpm before loading Cold Starting Aid A heater element A...

Page 60: ...ged 4 Check the fan and alternator belt tension 5 Refill coolant into the cooling system 6 Drain the rust preventive oil from engine and oil filter and fill the crankcase with specified oil refit oil filter 7 Check all fluid level engine oil transmission hydraulic oil and engine coolant 8 Remove the extra plugs if fitted on the engine 9 Service air cleaner 10 Drain the calibrating oil from fuel sy...

Page 61: ... Put the range lever in neutral position and apply parking brake before getting down from the tractor 8 Do not operate tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 9 Do not park the tractor on a steep slope 10 If power steering ceases to operate stop the tractor immediately 11 Pull only from the swinging drawbar or the lower link drawbar in the down po...

Page 62: ...ng the tractor 8 Do not engage the Range Shift or 4WD engagement lever while the tractor is in motion 9 The balancing of the braking system should be checked every week or whenever the tractor is taken on the road after working extensively or when one brake is used more often than the other If this precaution is not taken an accident may occur Hand brake should only be used for parking purpose 10 ...

Page 63: ...1 Hitch the towed load only to the drawbar Lock the drawbar and pin in place 2 Before descending a hill shift to a gear low enough to control tractor travel speed without having to use the brake pedals to brake the tractor and installed attachments 3 Try to balance the load primarily on the implement wheels Avoid overloading the drawbar Avoid jerking and use brakes cautiously to avoid jack knifing...

Page 64: ...oader the operator is advised to be careful of Bucket location at all times particularly while raising a loaded bucket rolled back DO Refer loader operator s manual for safe operation and trouble free performance DONT S For Safe Operation DON T Run the engine without the air cleaner DON T Start the tractor in an enclosed building unless the doors and windows are open for proper ventilation DON T O...

Page 65: ...osion in engine sleeve crankcase hence it is strongly recommended that the engine should not be run without radiator cap Also ensure that rubber gasket is intact perfectly sealing the system pressure Surge Tank When the engine is in operation certain amount of coolant passes out of the radiator overflow pipe This coolant is not allowed to escape into the atmosphere and captured into a Surge tank W...

Page 66: ... bracket and lock the bolt in the location that gives correct belt tension 270 310 N such that the belt can be depressed without much effort by the thumb 0 25 to 0 4 inch Belt Removal 1 Loosen the Bolt C 2 Push the alternator down 3 Ease the fan belt off the alternator pulley 4 Ease the fan belt off the main drive pulley 5 Slide out the belt from water pump pulley over the fan blades Belt Replacem...

Page 67: ...corrosion inhibitor along with ethylene glycol will add increased rust prevention reduce scale formation minimize cylinder wall erosion reduce foaming or tendency to foam Antifreeze There are numerous antifreeze products marketed today Diesel engines are adversely affected by the additives added to protect the aluminum surfaces Antifreeze suitable for diesel engines conforms to an industry recogni...

Page 68: ...urn the engine until the No 1 cylinder is at the top dead center of the compression stroke 3 Loosen the locknut and adjust the screw in each valve lever so that the feeler gauge slips snugly between the ends of the valve lever and the valve stem 4 Tighten the locknut and re check the clearance 5 Crank the engine for 2 3 revolutions in case of 3 cylinder engine in order to bring the TDC position of...

Page 69: ...safeguard against uncontrolled dust entry into engine due to paper filter element rupture and also when the paper element is removed for cleaning Dust Collector Bowl It collects the dust and releases it automatically The following are the service instructions for the Air Cleaner assembly 1 Check functioning of auto unloader of the dust collector regularly 2 Paper element of air cleaner should be c...

Page 70: ...he engine Observe till the engine runs smoothly and then shut off till further use Fuel Tank and Fuel Pipes Fill the tank each time the tractor finishes the days work This prevents condensation inside the fuel tank Check regularly to ensure all fuel pipe unions are tight and in good order Ensure that vent hole provided on fuel tank cap is not choked Water or dirt settled in the bottom of fuel tank...

Page 71: ...ect the water coming from pipe C Retighten the drain plug by hand Servicing the fuel filter 1 It is recommended to replace the fuel filter every 500 hrs 2 To remove Filter unscrew the filter D from adaptor E 3 Check O rings of fuel filter for any crack damage Smear oil on the new O ring before installation 4 Clean the adaptor with clean diesel from inlet and outlet Ensure no dirt foreign particles...

Page 72: ...oreign materials from the oil and prevent these from being circulated in the engine The oil filter D should be replaced as per Routine Service Schedule Chart given in this manual or whenever engine oil is changed Changing Spin On Filter 1 Ensure that engine is stopped before changing filter 2 Unscrew the oil filter D 3 Prime the new spin on filter with clean oil 4 Screw the new filter to the adapt...

Page 73: ...n explosion Be careful to avoid spilling electrolyte on hands or clothing Effect of Low Temperatures Battery capacity is greatly reduced in cold condition which has a decided numbing effect on the electrochemical action of the battery Based on ambient temperature cranking power is available as listed below At 80 F 100 At 32 F 65 At 0 F 40 If your tractor is not to be operated for some time during ...

Page 74: ...m corrosion 4 Check battery cables and connections for good condition secure fastening and freedom from corrosion 5 Check electrolyte level in battery If battery will not take adequate charge or is otherwise unsatisfactory replace battery Charging Circuit If the battery is in a low state of charge which will be shown by lack of power when starting poor lights and hydrometer readings below 1 200 an...

Page 75: ...e dipstick B on both sides of swivel housing and refill oil via filling port E upto the required level and refit the dipstick Ensure tightening the dipstick properly Adding Hydraulic and Transmission Oil Oil for hydraulic system transmission is common in this tractor and reservoir for this common oil is the transmission case Change Hydraulics and Transmission oil initially at 50 hrs and subsequent...

Page 76: ...ing and can be removed as follows 1 Remove suction filter of Hydraulic Transmission 2 Remove the Cover Plate B by unscrewing four bolts 3 Pull the suction strainer out from housing 4 Clean the strainer in clean diesel fuel using a soft brush then blow dry with compressed air 5 Refit the strainer 6 Refit the cover plate and suction filter For Service Replacement of strainer contact your Mahindra De...

Page 77: ...orquing of oil cooler inlet and outlet connectors 4 Periodically remove fin clogging with pressurized air flow from reverse side of oil cooler 5 Always use filtered oil 6 Periodically clean inside passage of cooler with Try Chloro Ethylene to remove tubulator clogging DONT S 1 Do not rinse the oil cooler with water 2 Do not pressurize cooler beyond 300 psi pressure 3 Do not paint the threaded area...

Page 78: ...t wheel tread and with all connections secured the front wheel Toe in shall be as follows Measure the distance between the outer edges of the wheel rims at the same height as the hub caps Mark the point measured and turn the wheels half revolution so that the marked points are at the rear Measure again the distance between these two points and this distance must be the same as measured before with...

Page 79: ...hin specified limits If free play is not within specified limits adjust brake linkage as shown below Free Play Distance 1 57 to 1 77 inch 40 to 45 mm 1 Loosen jam nut B 2 Turn the Turn Buckle C anti clockwise to increase play and clockwise to decrease play Brake Pedal Free Play A Brake Setting from LH Side Brake Setting from RH Side C B C B ...

Page 80: ...t A Place a strip of masking tape B on the wall at the same height 3 Place a piece of tape folded in the middle to make a point on the top front center of the Hood 4 Using the Hood tape as a guide sight across steering wheel and Hood to locate tractor center line Mark tractor center line C on wall 5 From tractor center line C mark a point D 5 inch 127 mm out in each direction 6 Turn light switch t...

Page 81: ... the manual Manufacturers of these oils may be consulted for temperature applicability and suitability Bio degradable oils and fuels are not advised Diesel Engine Lubricating Oil Engine oil for use in the crankcase should be a well refined petroleum oil free from water and sediment Heavy duty oils are additive type oils possessing the oxidation stabilising anti corrosive and anti sludging properti...

Page 82: ...ication Oil Engine Oil Refer table A for oil specifications Other oils can be used if they meet minimum requirement of API service classification CF4 Mb228 1 CCMC D 4 G 4 PD 2 MIL L 2104E Multi Viscosity Diesel Engine oils are preferred Selecting the Viscosity of Engine Oil EO During cold weather the selection of oil should be based on the coldest anticipated operating temperature to make starting...

Page 83: ...erature range during the service interval use grease as shown on the Oil Specifications Chart Front Axle Use gear oil complying to API GL5 MIL L 2105D specifications Please refer Oil Specifications Chart for oil viscosity grade at different range of ambient temperatures Following oils are recommended 1 Chevron RPM Universal Gear Lubricant SAE 80W90 2 Texaco Havoline Gear Oil 80W90 3 Total Transmis...

Page 84: ...45 Bolt flywheel mounting 44 51 60 70 Bolt for drawbar mounting 74 81 100 110 Nut carrier rear axle 74 91 100 124 Drain plug for engine oil pan 22 29 30 40 Bolt fender mounting M8 20 24 27 33 Bolt fender mounting M10 22 29 30 40 Nut steering wheel 29 33 40 45 Nut rear wheel 166 170 225 230 Bolt front wheel 85 96 115 130 Bolt for semi chassis mounting 129 175 Transmission drain plugs 51 57 70 77 Ax...

Page 85: ...or Parking Brake Indicator 4WD Indicator Lighting Head Lights Direction Indicator Front and Rear Position Brake Lamp Plow Lamp Heater Plug System for Main Components Cold Starting 1 Heater Plug 2 Timer Relay TRANSMISSION Type HST with Safety Neutral Switch in Forward Reverse Range Section Full Constantmesh No of gears 3 Range HST STEERING Hydrostatic with Tiltable Column POWER TAKE OFF Type Rear I...

Page 86: ...and standard wheel sizes WEIGHT DISTRIBUTION when measured without optional weights fitted Front weight 1705 lbs Rear weight 2420 lbs Total weight 4125 lbs TIRES Front Industrial 28 x 8 5 15 6 Ply Rear Industrial 43 x 16 20 4 Ply TURNING RADIUS MINIMUM With brakes 112 in Without brakes 132 in Note Roll over protection structure is standard fitment on all tractors Note Specifications and design sub...

Page 87: ...or Parking Brake Indicator 4WD Indicator Lighting Head Lights Direction Indicator Front and Rear Position Brake Lamp Plow Lamp Heater Plug System for Main Components Cold Starting 1 Heater Plug 2 Timer Relay TRANSMISSION Type HST with Safety Neutral Switch in Forward Reverse Range Section Full Constantmesh No of gears 3 Range HST STEERING Hydrostatic with Tiltable Column POWER TAKE OFF Type Rear I...

Page 88: ...Industrial 16 9 x 24 8 Ply Front Ag 9 5 x 16 6 Ply Rear Ag 14 9 x 24 6 Ply TURNING RADIUS MINIMUM With brakes 116 in Without brakes 136 in Note Roll over protection structure is standard fitment on all tractors Note Specifications and design subject to change without notice Dimensions are in inch and based on Industrial 12 x 16 5 front tires and 16 9 x 24 rear tires Manufacturer s estimate under s...

Page 89: ...tor Parking Brake Indicator 4WD Indicator Lighting Head Lights Direction Indicator Front and Rear Position Brake Lamp Plow Lamp Heater Plug System for Main Components Cold Starting 1 Heater Plug 2 Timer Relay TRANSMISSION Type HST with Safety Neutral Switch in Forward Reverse Range Section Full Constantmesh No of gears 3 Range HST STEERING Hydrostatic with Tiltable Column POWER TAKE OFF Type Rear ...

Page 90: ...READ ADJUSTMENT Front Industrial 52 9 in to 56 in Rear Industrial 56 3 in to 59 8 in OPERATING WEIGHT APPROX Basic tractor including fuel oil coolant hydraulic system 3 point linkage transmission P T O lighting and standard wheel sizes WEIGHT DISTRIBUTION when measured without optional weights fitted Front weight 1782 lbs Rear weight 2695 lbs Total weight 4477 lbs TIRES Front Industrial 12 x 16 5 ...

Page 91: ...ator Parking Brake Indicator 4WD Indicator Lighting Head Lights Direction Indicator Front and Rear Position Brake Lamp Plow Lamp Heater Plug System for Main Components Cold Starting 1 Heater Plug 2 Timer Relay TRANSMISSION Type HST with Safety Neutral Switch in Forward Reverse Range Section Full Constantmesh No of gears 3 Range HST STEERING Hydrostatic with Tiltable Column POWER TAKE OFF Type Rear...

Page 92: ...ndustrial 19 5L x 24 8 Ply Front Ag 9 5 x 20 6 Ply Rear Ag 16 9 x 24 6 Ply TURNING RADIUS MINIMUM With brakes 124 in Without brakes 144 in Note Roll over protection structure is standard fitment on all tractors Note Specifications and design subject to change without notice Dimensions are in inch and based on Industrial 14 x 17 5 front tires and 19 5L x 24 rear tires Manufacturer s estimate under ...

Page 93: ...ean and replace nozzle body and if required replace the injector Engine Cranks But Will Not Start Mechanical lever pulled out on FIP Push the lever in to rest on stopper Water in fuel Drain system clean and refill with proper fuel Fuel system clogged Check through and remove blockage Batteries discharged Charge or replace Lack of compression Intake or Exhaust system clogged Service air cleaner and...

Page 94: ...haust system Check and rectify Exhaust manifold cracked gaskets blown or missing Check and replace Gas leak at turbine inlet exhaust manifold joint Check and replace Engine Misfires Restriction in engine air supply Check air cleaning system Air lock in fuel system Vent air from fuel system Poor compression Sticking valves Fuel injection timing incorrect Vent in fuel tank cap obstructed Clean cap i...

Page 95: ...en or replace Overheating Refer to ENGINE OVERHEATS Crankcase breather clogged Wash in mineral spirits or naphtha blow dry and replace Engine operating temperature too low Check the thermostat opening temperature Engine Overheats Faulty heat indicator Replace Cooling system clogged Clean out radiator and engine Fan and water pump belt slipping Check tension and make proper adjustment Insufficient ...

Page 96: ...ctive replace paper element Incorrect valve adjustment Set valve clearance as specified Fuel injection pump has lost its efficiency Engine overloaded with respect to gear selection Select gear according to load Engine Emits White Smoke Improper type of fuel Use proper fuel Low engine temperature Warm engine to normal operating temperature Defective thermostat Remove and check thermostat Restrictio...

Page 97: ...l 4 Excessive idling If injection nozzles are not working correctly or are dirty engine will not run normally High idle rpm too high Check and rectify Fuel injection pump has lost its efficiency Do not change Service faulty injection pump See your Mahindra dealer Incorrect tire pressure Inflate deflate up to recommended pressure to avoid wheel slippage and improper tire wear Improper type of fuel ...

Page 98: ...HEELS Do not turn Release brake lock Transmission differential or clutch faulty Refer to TRANSMISSION above Engine clutch drags ELECTRICALS Battery Does Not Charge Loose or corroded connections Clean and tighten connections Sulfated or worn out battery Check electrolyte level and specific gravity Loose or defective fan belt Adjust belt tension or replace belt Low engine speed Increase speed Altern...

Page 99: ... for proper mounting of tires Check steering linkages for looseners improper adjustment wear and rectify accordingly Check for air in hydraulic system and bleed High steering effort in one direction Check if the vehicle is overloaded Check for correct hydraulic system pressure Check if the flow plate valve is stuck due to excessive heat in the system Check for correct size tires Check for vehicle ...

Page 100: ...99 35 Series HST Model 3535 4035 4535 5035 Tractor History Card Date Job Card No Nature of Defect Parts Replaced W Claim No and Date Remarks ...

Page 101: ...100 35 Series HST Model 3535 4035 4535 5035 Service Record Date Tractor Hours Nature Type of Repair Service Carried Out ...

Page 102: ...101 35 Series HST Model 3535 4035 4535 5035 Part Replacement Record Date Part Description Qty Part Description Cost Cost Qty Date ...

Page 103: ...102 35 Series HST Model 3535 4035 4535 5035 Daily Operating Log Date Job Done Fuel Consumed Engine Oil Topped Up Remarks Start End Machine Hours ...

Page 104: ...103 35 Series HST Model 3535 4035 4535 5035 Daily Operating Log Date Job Done Fuel Consumed Engine Oil Topped Up Remarks Start End Machine Hours ...

Page 105: ... Anti oxidant spray on the Battery To avoid oxidation of terminals Alternator Starter motor terminals 6 Clean Sheet Metal Chassis with To avoid accumulation dust which dry cloth may result into detoriation of Paint Quality 7 Keep the Tractor with Hand brake To avoid locking of the Brakes disengaged 8 De clutching Place spacers between To avoid sticking of the clutch plate clutch pedal foot plate t...

Page 106: ...inkages Shaft Hyd CG 7 Engine Oil Level Check EO 8 Engine Oil Drain Plug EO 9 Engine Oil Filling Port EO 10 Trans Hydraulic Oil Level Check GO 11 Trans Hydraulic Oil Drain Plug GO 12 Trans Hydraulic Oil Filling Port GO 13 Front Axle Oil Level Check FO 14 Front Axle Oil Drain Plug FO 15 Front Axle Oil Filling Port FO 2 8 10 12 13 15 9 7 14 5 4 11 3 6 1 6 No D e s c r i p t i o n Lubricant 1 2 3 4 5...

Page 107: ...y 900 Hrs FUEL SYSTEM Drain Water from Fuel Filter every 15 days Periodically Change Fuel Filter earlier if required Spinon Element Every 200 Hrs COOLING SYSTEM Check Coolant Level in Radiator top up if necessary Every 50 Hrs Check Radiator Hose Connections tighten if required Every 50 Hrs Check Fan Belt Tension and adjust if necessary Every 200 Hrs Flush Cooling System Every 1000 Hrs ELECTRICAL S...

Page 108: ...107 35 Series 4WD HST Model 3535 4035 4535 5035 Wiring Diagram 35 Series HST ...

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