35 Series-HST, Model - 3535, 4035, 4535 & 5035
67
Trashguard
The trashguard is a one piece construction and mounted in
front of radiator. This can be easily removed for cleaning as
follows :
1. Open the hood.
2. Remove the RH side panel.
3. Loosen bolt (A) of stopper plate (B) and rotate plate
by 90
0
.
4. Gently take out trashguard (C) from the mounting.
Reverse the procedure of removal for assembly.
Adjusting The Valve Clearance
After the first 1000 hrs. the cylinder head bolts should be
re-tightened to a torque as recommended. The bolt in the
center should be tightened first and then work outwards.
Check the valve clearance as given in specifications.
Following this a further check should be made after every
1000 hrs.
1. Remove the valve housing.
2. Turn the engine until the No. 1 cylinder is at the top
dead center of the compression stroke.
3. Loosen the locknut and adjust the screw in each valve
lever so that the feeler gauge slips snugly between the
ends of the valve lever and the valve stem.
4. Tighten the locknut and re-check the clearance.
5. Crank the engine for 2/3 revolutions in case of 3
cylinder engine in order to bring the TDC position of
subsequent cylinder number as per the respective firing
orders. Now adjust the valve clearance as explained
earlier.
Repeat the process until clearance for each set of valves is
adjusted.
Reassemble the valve housing and ensure that the valve
housing gasket makes an oil tight seal with the cylinder
head. Use a new gasket, if necessary.
Be accurate - use a feeler gauge for checking
the valve clearance.
Valve Clearance
Intake
Exhaust
Clearance
mm
0.25
0.3
(Cold Values)
Inch
0.01
0.012
Engine Valve Clearance
Checking Valve Clearance
A
B
C
Summary of Contents for 3535
Page 1: ...OPERATOR S MANUAL 35 Series 4WD 3535 4035 4535 5035 HST ...
Page 9: ...35 Series HST Model 3535 4035 4535 5035 ...
Page 13: ...35 Series HST Model 3535 4035 4535 5035 ...
Page 25: ...35 Series HST Model 3535 4035 4535 5035 24 Safety Signs ...
Page 26: ...35 Series HST Model 3535 4035 4535 5035 25 Safety Signs ...
Page 27: ...35 Series HST Model 3535 4035 4535 5035 26 Safety Signs ...
Page 28: ...35 Series HST Model 3535 4035 4535 5035 27 Safety Signs ...
Page 108: ...107 35 Series 4WD HST Model 3535 4035 4535 5035 Wiring Diagram 35 Series HST ...