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M A G U I R E   P R O D U C T S ,   I N C .  

 

 

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G R A V I M E T R I C   A U G E R   F E E D E R

 

LIW 

LIW Polling Rate - LIW Mode only

 

Factory Default - MGF-4: 00010, MGF-8: 00010  

The number of seconds between each poll of the LIW's steady rate.  Faster rates may cause 
issues with the ethernet stack.  Slower rates may cause issues with the MGF detecting changes 
in the LIW's steady rate. 

RAP 

Rate Adjust Percentage - Extrusion Following Only 
Factory Default - MGF-4: 10050, MGF-8: 10050 

This parameter has 2 parts, xx.yyy 
The leftmore two digits (xx) are the number of seconds between each rate adjustment check 
(10050 = 10 seconds).  The three rightmost digits (yyy) are the lower threshold in grams per 
minute (10050 = 5.0 g/m).  If the target g/m rate falls below the yyy threshold, the time between 
rate adjustment checks will change to xx.  If the target g/m rate rise back above yyy threshold, the 
time between rate adjustment checks will revert back to its original setting. 

LLC 

LIW Lower Cap 
Factory Default - MGF-4: 00010, MGF-8: 00010 

Used for MLAN commands and LIW polling for continuous mode only.  Stored as 1/10th LBS or 
KGS per hour (depending on the weight units setting) (00010 = 1.0 lb/hr).  When a new target 
rate is received, it is checked against the LLC parameter.  If the rate is equal to or below LLC,  
then the PHR parameter will snap to zero. 

TAT 

Target Adjust Threshold - Cycle mode only 
Factory Default - MGF-4: 00025, MGF-8: 00025 

Stored as 1/100th grams per second (00025 = 0.25 g/s) 
When a cycle starts, the target grams per second rate (Shot weight / cycle time) is checked 
against TAT.  If the rate is below TAT, then the running motor time is halved, and the target motor 
speed is doubled.   This will continue until the target rate is above TAT. 
Example: TAT = 00025 (0.25 g/s) 
Shot Weight = 9 grams 
Cycle Time = 88 seconds 
this will result in a target rate of 0.102 g/s 
Before the cycle starts, the MGF will see that the rate is below 0.25 g/s and adjust the run time 
and motor speed to compensate for this.  When the MGF runs it will have targeted a 0.409 g/s 
rate over a 22 second period. 

XFT 

Extrusion Voltage Filter 
Factory Default: 02003 

Used for filtering incoming extrusion voltage.  The parameter is separated into 2 parts: vvv.ff   
vvv = cap to zero voltage in 1/100th of a voltage     ff = fluctuation filter in 1/100th of a voltage.  
NOTE: ff is capped at 0.50V or xxx50      

LCL 
LCH 

Loadcell Low - Loadcell High  

  LCL factory defaulted: 00040.  LCH factory defaulted: 00080.

 

LCL and LCH are used for full weight loadcell calibration.  The LCL and LCH parameters ensure 
that the calibrated weight falls with a reasonable slope.  If the full weight slope 
is outside the LCL and LCH defined slopes, then an error message:  
'** BAD LOAD-CELL **' will be displayed. 

HRT 

High Rate Trip Point - Continuous and Extrusion Following only 

HRT controls the adjustment to the ATP parameter.  HRT is separated into 2 parts: xx.yyy 
xx = new value for ATP      yyy = trip point for changing ATP in grams / minute 
1. If the current rate is above HRT (yyy) then adjust the ATP to HRT (xx) 
2. If the current rate falls below HRT (yyy) then revert ATP back to previous setting. 

ECT 

Error Count Tracking 

ECT is used to specify the delay in error tracking when first starting as well as after an error 
correction is made.  This parameter is broken into 2 parts:  xx.yyy 
where xx = number of cycles (Cycle mode) 
           yyy = number of seconds (Continuous mode)

 

 

Summary of Contents for GRAVIMETRIC AUGER FEEDER MGF-ST

Page 1: ...S INC GRAVIMETRIC AUGER FEEDER MAGUIRE Model MGF ST Touch Screen Controller GRAVIMETRIC AUGER FEEDER INSTRUCTION MANUAL Original Instructions Manual Revision Date December 4 2018 Copyright Maguire Pro...

Page 2: ...U I R E P R O D U C T S I N C 2 G R A V I M E T R I C A U G E R F E E D E R Use this space to record information about your Maguire Machines Serial Number Date of Purchase Model Number ID IP Address...

Page 3: ...e of the Maguire MGF ST it is recommended to read thoroughly these operating instructions Maguire Products Inc accepts no responsibility or liability for damage or malfunction of the equipment arising...

Page 4: ...____________________________________________ 18 Password Management _______________________________________________ 20 Weight Units ________________________________________________________ 20 Volumetr...

Page 5: ...M A G U I R E P R O D U C T S I N C 5 G R A V I M E T R I C A U G E R F E E D E R...

Page 6: ...opening or servicing Use Power Lockout Tagout CAUTION Always wear safety glasses when using this equipment HAZARD AUTOMATIC STARTUP WARNING Feeder may start automatically without warning HAZARD ROTAT...

Page 7: ...time and extruder output Fine Metering Resolution 100 rpm Stepper Motor advances at 200 increments per revolution In combination with digital control the 200 step rotation achieves fine metering reso...

Page 8: ...he natural material hopper will be bolted on top The TOP plate has the ROUND hole The BOTTOM plate has the SQUARE hole MOUNT THE CONTROLLER 3 The CONTROLLER will be mounted to a bar that bolts on the...

Page 9: ...is also used with an extrusion following 0 10 volt signal See the MGF wiring diagram on page 39 10 If optionally ordered with 24 to 120 VDC or VAC plug the SIGNAL gray cord will be plugged into outle...

Page 10: ...wn Ratio LDR Let Down Ratio Percent See page 11 View Screen to view clear or save MGF ID date time totals cycles work order recipe operator See page 33 Injection Recovery Cycle Mode only Displays the...

Page 11: ...lect CONTINUOUS for extrusion where the MGF auger runs continuously In this mode the first step is enter LBS or KILOS HOUR of the extruder on the main screen Next set the LDR Let Down Ratio on the mai...

Page 12: ...ces Display will show the System Preferences categories Press Weight Units Select the Weight Units Pounds Grams or Kilograms Press To save the Changes Set Date and Time Press Display will prompt for a...

Page 13: ...ow SHOT WT or LBS HR KG HR To adjust this value follow these instructions Press field LBS HR KG HR or Display will show the Per Hour Rate or Show Weight Screen showing the current setting Use the keyp...

Page 14: ...Press To stop the prime function When the MGF settings are adjusted and the MGF is primed with material it is ready for operation Press the START button run the MGF What happens during NORMAL OPERATI...

Page 15: ...mode the difference between the two weights needs to be greater than 5 times the target rate If the above condition d or e fails then a counter is incremented If the above condition d or e passes the...

Page 16: ...effect the motor step time calculation MTF Motor Factor RPM Maximum RPM SPR Steps per Revolution LDR Let Down Ratio PHR Per Hour Rate continuous and extr Follow only SHT Shot Weight cycle mode only RA...

Page 17: ...provide us about what caused the problem the more we can do to improve our product so that these problems cannot and do not occur in the future In some cases we may NOT be able to duplicate YOUR part...

Page 18: ...e 27 MTF Motor Factor grams revolution SPR Steps per Revolution RPM Maximum RPM PMR Prime Motor Rate MTL Motor Torque Limits Load Cell Constants KDF Stable Weight LCZ Load cell Zero LCL Load cell Cali...

Page 19: ...Baud Rate Set baud rate of MLAN over serial Print Center See page Error Bookmark not defined Print Totals Prints totals to USB Flash Drive Print Alarm History Prints alarm history to USB Flash Drive P...

Page 20: ...l show the System Configuration categories Press Preferences Display will show System Preferences categories Press Change Passwords Display will show two options Change Admin Password and Change Opera...

Page 21: ...g for errors Since load cell readings are ignored this flag allows operation even if the load cells become damaged Dispense times will be based entirely on the last known rate adjustment IF the meteri...

Page 22: ...DATE TIME CURRENT 08 30 18 21 00 46 LAST PRINTED 08 30 18 20 44 13 LAST CLEARED 08 30 18 20 52 52 TOTALS GRAND CYCLES 0 TOTAL 1245 grams MGF TSC ID 001 WO 00000 RECIPE 00000 OP 000 Print Alarm History...

Page 23: ...METERS NAME RAM ROM LDR 500 200 SHT 500 200 PHR 2 200 FUL 3500 3500 PRT 1 0 KDF 6 6 LCZ 583 583 MTF 136 75 XCV 2 0 XRC 40 40 XAL 5 5 XUL 200 200 XMO 1000 1000 LBE 30 30 UBE 300 300 NBW 100 100 LWA 400...

Page 24: ...olor that remains in the hopper AVG DISP 2 98 The average dispense since the last rate error correction has occurred or since the hopper was last refilled It is the accumulated weight dispensed divide...

Page 25: ...we run at a Perfect rate TARGET per cycle times CYCLE CT is compared to accumulated WEIGHT and the difference is the ERROR TOT WT The total weight dispensed since the last time this value was cleared...

Page 26: ...l prompt for a password admin default 22222 Then press Press MGF Configuration Display will show the MGF Configuration categories Press Calibration Routines Display will show 3 calibration routines Ca...

Page 27: ...et then to Default Gateway After entering the Default Gateway the display will return to Static IP When you are finished entering the network information press BACK to save settings and BACK 3 more ti...

Page 28: ...trusion Voltage Filter Loadcell Low Loadcell High High Rate Trip Point Error Count Tracking Injection Color Percent Injection Screw Time Percent LDR Let Down Ratio Percent Factory Default MGF 4 00200...

Page 29: ...ATP Adjustment Trip Point percentage Factory Default MGF 4 00005 MGF 8 00005 The fourth and fifth digits are the accumulative gram error that will force a readjustment of motor speed 5 grams default...

Page 30: ...number of sequential raw count readings before snapping to the new value 00505 5 sequential readings The right two digits yy are the difference between 2 sequential raw count readings 00505 5 raw cou...

Page 31: ...below TAT then the running motor time is halved and the target motor speed is doubled This will continue until the target rate is above TAT Example TAT 00025 0 25 g s Shot Weight 9 grams Cycle Time 8...

Page 32: ...med maguire Exit this screen and enter again to refresh the display window Highlight the version in the white panel on the left and press PROGRAM Press To proceed with the firmware update or press the...

Page 33: ...e viewed printed or reset from the Home Screen Pressing the VIEW on the Home screen will display current totals date and time cycle count and other information Pressing the Print to USB button from th...

Page 34: ...supply to the brass 45 X NPT fitting at the input side of the solenoid mounted on the control bar 7 The air supply should be set and regulated at a pressure between 60 and 80 PSI 8 Connect the feeder...

Page 35: ...M A G U I R E P R O D U C T S I N C 35 G R A V I M E T R I C A U G E R F E E D E R AGL Loader Diagram...

Page 36: ...M A G U I R E P R O D U C T S I N C 36 G R A V I M E T R I C A U G E R F E E D E R AGL Loader Solenoid Wiring Assembly...

Page 37: ...M A G U I R E P R O D U C T S I N C 37 G R A V I M E T R I C A U G E R F E E D E R...

Page 38: ...M A G U I R E P R O D U C T S I N C 38 G R A V I M E T R I C A U G E R F E E D E R...

Page 39: ...M A G U I R E P R O D U C T S I N C 39 G R A V I M E T R I C A U G E R F E E D E R MGF Wiring Diagrams...

Page 40: ...M A G U I R E P R O D U C T S I N C 40 G R A V I M E T R I C A U G E R F E E D E R...

Page 41: ...M A G U I R E P R O D U C T S I N C 41 G R A V I M E T R I C A U G E R F E E D E R...

Page 42: ...M A G U I R E P R O D U C T S I N C 42 G R A V I M E T R I C A U G E R F E E D E R Parts Diagram and Dimensions Drawing...

Page 43: ...M A G U I R E P R O D U C T S I N C 43 G R A V I M E T R I C A U G E R F E E D E R...

Page 44: ...M A G U I R E P R O D U C T S I N C 44 G R A V I M E T R I C A U G E R F E E D E R...

Page 45: ...of natural material so that color is dropped into the flow from an air space and is evenly distributed over a steady and predictable flow of natural material This assures uniform distribution of colo...

Page 46: ...ssed or implied and of all other obligations or liabilities on our part and MAGUIRE PRODUCTS neither assumes nor authorizes any other persons to assume for it any other liability in connection with th...

Page 47: ...14 Tel 610 459 4300 Fax 610 459 2700 Email info maguire com Web www maguire com Maguire Europe Tame Park Tamworth Staffordshire B775DY UK Tel 44 1827 265 850 Fax 44 1827 265 855 Email info maguire eur...

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