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Magtrol 6510e, User Manual

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59

Magtrol Model 6510

e

 SIngle-Phase Power Analyzer

Appendix A:  Schematics

appendices

appendices

a.7

analog output

LO

AD

U11

9711DPTD

3.3V

+

L1 1MH

VR1

LM7805CT

12

3

GND

IN

OUT

SYNC

D

AT

AIN

+15V

C19 0.1

C20 10uF

+

C17 0.1

C18 10uF

+

-15V

-15V

A

+15V

A

+ 

VREF

– 

VREF

R22

10.1k

R21 10.0k

A

GND

+15V

A

3

2

1

U7-A

+

–

6

5

7

U7-B +

–

4

LT2078

LT2078

A

GND

C7 10uF

C6 1

1

3

2

NC

+

–

+5V

1 2 3 4

8 7 6 5

DGND

DGND

DGND

R28 10.0k

U6

LM4431

+

R23

100k

A

GND

-15V

A

R29

20.5k

L3 1MH

L4 1MH

L2 1MH

C4 0.1

C8 1

C3 1

C14 10uF

C11 0.1

+

C5 0.1

C1 0.1

C9 0.1

C2 0.1

C13 1OuF

+

AGND

DGND2

J2–A1

J2–A2

J2–A3

J2–A4

J2–A5

J2–A6

J2–A7

J2–A8

J2–A9

J2–A10

J2–B1

J2–B2

J2–B3

J2–B4

J2–B5

J2–B6

J2–B7

J2–B8

J2–B9

J2–B10

SC10

SC11

SC12

C16 1

C15 10uF

+5VD

DGND

3.3V

ONOFF

VIN

VOUT

NC

C21 10uF

+

+

5

4

1

3

2

VR3

LP2981

3.3V

R31

470

R30

470

R32

470

R33

470

STD1

1

2

1

2

5

4

3

5

4

3

VCC

GND

VCC

GND

1

2

5

4

3

VCC

GND

1

2

5

4

3

VCC

GND

+5V

VCC GND

OUT

2 1

3

RESET

CLOC

U9  MCP130

+5V

C12 10uF

C10 0.1

SC1

GND

VCC

NC

ORG

GND

CS

CL

DI

DO

R34 10.0k

U14 93C56

8

108

109

1010

GND

VIN

+15V

-15V

AGND

1

2

4

3

+5VD

DGND

VR2

DCDCNMH0515S

U12

97110PT0

U10

97110PT0

U11

97110PT0

U13

97110PT0

A.7.1

Analog Output – drawing 1 of 4

Summary of Contents for 6510e

Page 1: ...User s Manual Model 6510e Single Phase Power Analyzer Via Paolo Uccello 4 20148 Milano Tel 39 02 48 009 757 Fax 39 02 48 002 070 info dspmindustria it www dspmindustria it ...

Page 2: ...rohibited Trademarks LabVIEW is a trademark of National Instruments Corporation National Instruments is a trademark of National Instruments Corporation Windows is a registered trademark of Microsoft Corporation Purchase Record Please record all model numbers and serial numbers of your Magtrol equipment along with the general purchase information The model number and serial number can be found on e...

Page 3: ...tion 2 Securely ground the 6510e PowerAnalyzer case by connecting a good earth ground at the ground stud located on the rear panel of the unit Use a number 12 AWG or larger wire 3 Check line voltage before operating 4 Make sure that dynamometers and motors under test are equipped with appropriate safety guards Safety Precautions ...

Page 4: ... 0 07323388 ms 73 23388 ms 4 2 1 2 4 2 2 2 11 03 05 Preliminary Manual Rev F Updated crest factor and display range ratings 1 3 08 10 05 Preliminary Manual Rev E External sensor input maximum voltage from 10 V to 1 V AC DC 1 3 2 5 09 30 03 Preliminary Manual Rev D Correction Line voltage no setup required 3 1 1 06 19 03 Preliminary Manual Rev C Added configuration commands IS and IC to start clear...

Page 5: ...ntrols and Buttons 5 2 2 1 Enabling Secondary Functions 6 2 2 2 Using Front Panel Controls and Buttons 6 2 3 Vacuum Fluorescent Display VFD 8 2 3 1 Contrast Settings 8 2 3 2 Display Guide 9 2 4 Rear Panel 10 2 5 Rear Panel Inputs and Outputs 10 3 Installation Configuration 13 3 1 Powering up the 6510e 13 3 1 1 Line Voltage 13 3 1 2 Self Test 13 3 1 3 Main Menu 14 3 2 Protecting Your 6510e 15 3 2 1...

Page 6: ...5 Computer Controlled Operation 37 5 1 About the GPIB Interface 37 5 1 1 Installing the GPIB IEEE 488 Connector Cable 37 5 1 2 Changing the GPIB Primary Address 37 5 2 About the RS 232 Interface 38 5 2 1 Connection 38 5 2 2 Communication Parameters 39 5 2 3 Baud Rate 39 5 3 Checking the 6510e to PC Connection 39 5 4 Data Format 40 5 4 1 OT Example 40 5 4 2 OE Example 41 5 4 3 OA OV OW OF Example 4...

Page 7: ...leshooting 52 Appendix A Schematics 53 A 1 Main Board DSP RAM FLASH 53 A 2 main board input output gpib rs 232 54 A 3 main board fpga 55 A 4 Input Module Current 56 A 5 Input Module voltage 57 A 6 Key Pad 58 A 7 Analog Output 59 Glossary 63 Index 64 Service Information 66 Returning Magtrol equipment for Repair and or Calibration 66 Returning Equipment to Magtrol Inc United States 66 Returning Equi...

Page 8: ...nnection 19 Figure 3 11 External Sensor Scale Factor Setup Menu 20 Figure 3 12 Current Potential Transformer Connection 21 Figure 3 13 Amp Scaling Setup Menu 21 Figure 3 14 Amp Volt Scaling Activated 22 Figure 3 15 Volt Scaling Setup Menu 23 Figure 3 16 Cycle by Cycle Mode 24 Figure 3 17 Hold Mode 25 Figure 3 18 Average Mode 25 Figure 3 19 Peak Hold Clear Display 26 Figure 3 20 Custom Display 26 4...

Page 9: ...nalyzer which describes the unit and provides its mechanical and electrical characteristics Chapter 2 CONTROLS Description of the elements located on the front and rear panels of the unit Chapter 3 Installation Configuration Provides information needed for setup of the 6510e including wiring mode measurement filter external sensor amp scaling and volt scaling along with phase setup instructions an...

Page 10: ...d Caution This is used to draw the operator s attention to information directives procedures etc which if ignored may result in damage being caused to the material being used The associated text describes the necessary precautions to take and the consequences that may arise if the precautions are ignored WARNING This introduces directives procedures precautionary measures etc which must be execute...

Page 11: ...it to store the highest value read since the last peak hold was cleared Values can include amps watts and volts in any preferred combination Average Will average the volts amps and watts over the period that the average function is enabled Custom Readout Display can be configured to present data in any desired format 1 1 Unpacking Your 6510e Power Analyzer Your 6510e Power Analyzer was packaged in...

Page 12: ...P7001 Dynamometer Controller A N A L O G O U T P U T A V V V A V A EXT SYNC EARTH GROUND 20VA 50 60Hz FUSE 5x20mm CAUTION DOUBLE POLE FUSING 120V UL CSA 250mA 250V SB 240V IEC 160mA 250V T RS 232C GPIB IEEE 488 MAGTROL INC 20 A AMPS 750 V VOLTS MAX EXT MAX 1000 V MAX MAX 10 V SENSOR 20 A AMPS 750 V VOLTS MAX EXT MAX 1000 V MAX MAX 10 V SENSOR 20 A AMPS 750 V VOLTS MAX EXT MAX 1000 V MAX MAX 10 V S...

Page 13: ...es 12 4 in 13 8 in 315 mm 351 mm Weight 12 97 lb 5 88 kg FREQUENCY Source V1 A1 V2 A2 V3 A3 LINE or EXT For Vx and Ax source input must be 10 of range setting Accuracy 20 Hz to 500 Hz 0 05 EXT Input BNC non isolated earth ground referenced Input Impedance 100 kΩ Voltage Level TTL CMOS Maximum Voltage 50 V VOLTAGE INPUT CURRENT INPUT EXTERNAL SENSOR INPUT POWER Ranges 30 V 150 V 300 V 600 V 1 A 5 A...

Page 14: ...s analog output option SPECIFICATIONS Resolution 14 bits Temperature Coefficient 4 ppm FSR C typical 20 ppm FSR C maximum Output Range 10 V maximum Number of Outputs 3 6510e 12 6530 Basic Accuracy 3 least significant bits Output Update Rate all channels 200 samples second 5 ms external shunts sensors If currents continuously reach above 20 amps an external sensor must be used Magtrol offers three ...

Page 15: ...anel Controls and Buttons The front panel controls and buttons from left to right are Power switch Display button Nine double function control buttons Primary Function Secondary Function q CURRENT RANGE DC current p CURRENT RANGE RMS current AUTO CURRENT RANGE PEAK CF current q VOLTAGE RANGE DC voltage p VOLTAGE RANGE RMS voltage AUTO VOLTAGE RANGE PEAK CF voltage CYC CONT SOURCE W VA PF AVG HOLD ...

Page 16: ... Press I to turn power ON Press O to turn power OFF Turns power ON or OFF SHIFT Press this button and release then press desired control button Enables the function written in blue above control button User Menu ENTER Press this button Enables Disables USER MENU t Press this button When USER MENU is enabled toggles between fields selections or the digits in a numerical value u Press this button Wh...

Page 17: ...ugh the following Acf amps crest factor readings A amps peak hold inrush readings Apk amps peak readings Current Range q Press this button Decrements amps range p Press this button Increments amps range AUTO Press this button Selects deselects amps auto range Voltage DC Press SHIFT and release then press this button Selects DC voltage measurement RMS Press SHIFT and release then press this button ...

Page 18: ...t the cycle by cycle measurement will be synchronized with Continue to press SHIFT then SOURCE and the source toggles through the following V1 voltage input A1 amps input EXT external sync input LINE incoming AC line NOTE Selecting SHIFT then SOURCE will automatically switch unit to cycle by cycle mode CYC CONT Press this button Selects continuous or cycle by cycle measurement method AVG Press SHI...

Page 19: ... medium and high Make sure the lowest possible setting is used to achieve desired result Using a setting higher than necessary may cause display segments to burn in over a period of time resulting in uneven illumination from segment to segment 2 3 2 Display Guide Following is a reference for symbols abbreviations and messages that are used in the 6510e Symbol Abbreviation Message Meaning SHIFT Shi...

Page 20: ...ous Voltage should not exceed 1000 V AC DC terminal to ground External Sensor Alternate amps input for current sensor or shunt Caution Voltage should not exceed 1 V AC DC Contains the Voltage Input Current Input and External Sensor connector 2 4 Rear Panel The rear panel provides connectors and receptacles for connecting to appropriate equipment A N A L O G O U T P U T V A EXT SYNC EARTH GROUND 20...

Page 21: ... cycle mode Caution Input is not isolated from earth ground Ext Sync should not exceed 0 5 V DC TTL CMOS Levels RS 232C Use this socket for RS 232 connector cable 5 GND 1 6 9 3 RX 8 2 TX 4 7 1 4 3 2 5 6 9 8 7 Figure 2 6 RS 232C Interface Use this socket for GPIB cable meets IEEE 488 specifications 24 SIGNAL GROUND 23 ATN COM 22 SRQ COM 21 IFC COM 20 NDAC COM 19 NRFD COM 18 DAV COM 17 REN 16 D8 15 ...

Page 22: ...HAT ALL MAGTROL DYNAMOMETERS AND ELECTRONIC PRODUCTS ARE EARTH GROUNDED TO ENSUREPERSONALSAFETYANDPROPER OPERATION SECURELY GROUND THE 6510e POWER ANALYZER CASE BY CONNECTING A GOOD EARTH GROUND AT THE GROUND STUD LOCATED ON THE REAR PANEL OF THE UNIT USE A NUMBER 12 AWG OR LARGER WIRE EARTH GROUND 7 Attach earth ground here 6 POWER ...

Page 23: ...nded before starting 3 1 1 Line Voltage The 6510e will operate from 85 to 264 VAC on a 50 60 Hz line voltage 3 1 2 Self Test After turning the power on to the 6510e the display panel will show all segments of the VFD series of rectangles indicating that the 6510e is downloading the program CURRENT VOLTAGE POWER PF Figure 3 1 Program Download Display When the program download is complete the Title ...

Page 24: ... When the 6510e is completely powered up and ready for use the main menu will appear on the display The main menu is defined by the last configuration that was used This could include one of two different menus phase or custom The phase menu will appear as follows CURRENT VOLTAGE POWER PF Figure 3 4 Phase Main Menu The custom menu can include up to 6 fields with selections dependent on the measure...

Page 25: ...ts Therefore excessive current passed through the amps terminals will cause excessive internal heating and possible unit damage Caution This overload abuse is not covered by the Magtrol Warranty Know your load conditions and double check all connections If an overload should occur immediately remove all power and locate and correct the problem before re energizing your circuit If a circuit breaker...

Page 26: ...ent accuracy by eliminating line voltage drop from the power measurement For safety an overload circuit breaker removes all load voltage during an over current condition The voltage sense lines are connected at the line side of the circuit breaker to help prevent inductive transients from entering the 6510e as the circuit breaker opens Make sure that connections from the circuit breaker to the loa...

Page 27: ...Power is the sum of the instantaneous volts multiplied by the instantaneous amps inputs Apparent Power Vrms Arms VA Apparent Power is the product of volts root mean square and amps root mean square Power Factor W VA The following diagrams show the connections for a 1 Phase 2 wire measurement LOAD V A A V SOURCE LOAD SOURCE A V Figure 3 7 Single Phase Two Wire Wiring Schematic LINE LOAD CB HIGH MOV...

Page 28: ...ing and response is as follows Filter Setting Response to Signal Change Outcome Low Slow Stable Reading High Fast Unstable Reading For more detailed information on theory see Chapter 4 Operating Principles 3 3 2 1 Hardware Connection Not applicable 3 3 2 2 Software Configuration To configure the 6510e measurement filter complete the following steps utilizing the USER MENU located on the front pane...

Page 29: ... replaced The following diagram illustrates the connection COAXIAL CABLE A A A A A V Figure 3 9 Sensor Substituton Wiring Schematic A N A L O G O U T P U T V A EXT SYNC EARTH GROUND 20VA 50 60Hz FUSE 5x20mm CAUTION DOUBLE POLE FUSING 120V UL CSA 250mA 250V SB 240V IEC 160mA 250V T RS 232C GPIB IEEE 488 MAGTROL INC 20 A AMPS 750 V VOLTS MAX EXT MAX 1000 V MAX MAX 10 V SENSOR LOAD MOV CB SHUNT LOW H...

Page 30: ...ee Section 3 1 Powering Up the 6510e 2 Press ENTER button The display should appear as shown in Figure 2 3 Device Setup Menu 3 Press and buttons until EXTERNAL SENSOR appears in the display 4 Press ENTER button The display will appear as follows CURRENT VOLTAGE POWER PF Figure 3 11 External Sensor Scale Factor Setup Menu 5 To set the scale factor press the RMS button under A1 and use the buttons i...

Page 31: ... INC 20 A AMPS 750 V VOLTS MAX EXT MAX 1000 V MAX MAX 10 V SENSOR Figure 3 12 Current Potential Transformer Connection 3 3 4 2 Software Configuration To configure the 6510e amp scaling for a current transformer complete the following steps utilizing the USER MENU located on the front panel of the unit 1 Turn on the 6510e See Section 3 1 Powering Up the 6510e 2 Press ENTER button The display should...

Page 32: ...rn scaling ON press the PEAK CF button under OFF until ON is reached 7 Press ENTER to exit the Device Setup Menu Note When amps scaling has been activated will appear in the main menu next to the amps range as shown in the following figure CURRENT VOLTAGE POWER PF Figure 3 14 Amp Volt Scaling Activated ...

Page 33: ...e front panel of the unit 1 Turn on the 6510e See Section 3 1 Powering Up the 6510e 2 Press ENTER button The display should appear as shown in Figure 2 3 Device Setup Menu 3 Press and buttons until VOLT SCALING appears in the display 4 Press ENTER button The display will appear as follows CURRENT VOLTAGE POWER PF Figure 3 15 Volt Scaling Setup Menu 5 To set volt scaling press the RMS button under ...

Page 34: ...old a To select DC press SHIFT and release then press DC button located in VOLTAGE RANGE section of front panel b To select RMS press SHIFT and release then press RMS button located in VOLTAGE RANGE section of front panel c To select peak crest factor or peak hold press SHIFT and release then press PEAK CF button located in VOLTAGE RANGE section of front panel Keep pressing SHIFT and PEAK CF butto...

Page 35: ...7 Hold Mode To disable press and release HOLD button 3 3 7 2 Average Mode in which the power analyzer displays the running average of amps volts and watts Used to stabilize mildly fluctuating readings or to determine watt hours when used in conjunction with a timer To set press SHIFT button and release then pressAVG The display will appear as follows indicating that the Average Function is enabled...

Page 36: ...play can be configured to present data in any format To set press SHIFT button and release then press DISPLAY The display will appear as follows CURRENT VOLTAGE POWER PF Figure 3 20 Custom Display There are 6 fields in the display that can be customized with information based on the phase setup To set from the USER MENU control buttons toggle from field to field by using the and buttons and make s...

Page 37: ... V 1 2 k 620 1 936 600 V 620 620 1 000 The signal is then presented to an AD7722AS 16 bit analog to digital converter The part accepts an input signal of 1 25 volts centered on a 2 5 VDC volt bias The chart below shows system input at 10 and 100 of range Range Volts In VDC Gain total Volts at A D Input Bits 30 V 3 0 023220 0 0697 1826 30 0 023220 0 6966 18261 150 V 15 0 004645 0 0697 1826 150 0 00...

Page 38: ... bit analog to digital converter The part accepts an input signal of 1 25 volts centered on a 2 5 VDC volt bias The chart below shows system input at 10 and 100 of range Range Amps In ADC Shunt Volts First Stage Amp Gain Volts at A D Input Bits 1 A 0 1 0 0012 0 0024 19 35000 0 0464 1217 1 0 0 0120 0 0240 19 35000 0 4644 12174 5 A 0 5 0 0060 0 0120 3 87100 0 0465 1218 5 0 0 0600 0 1200 3 87100 0 46...

Page 39: ...s In VDC Gain total Volts at A D Input Bits 50 mV 0 005 9 67500 0 0484 1268 0 050 9 67500 0 4838 12681 250 mV 0 025 1 93550 0 0484 1268 0 250 1 93550 0 4839 12684 500 mV 0 050 0 96800 0 0484 1269 0 500 0 96800 0 4840 12688 1000 mV 0 100 0 50000 0 0500 1311 1 000 0 50000 0 5000 13107 Converter Resolution 2 5 2 16 2 5 65536 0 00003814697 4 2 Digital Processing Starting at the AD7722AS analog to digi...

Page 40: ...s input is read and checked for an over range condition The offset is then added to the reading and the reading is negated and saved The volt reading is checked to see if it is the peak and if so is stored The amp reading is checked to see if it is the peak and if so is stored The volt reading is squared and the squared reading is summed The volt and amp reading is multiplied and the multiplied va...

Page 41: ... circular buffer Add 2cd V buffer contents and divide by 32 Save this value Add 2cd I buffer contents and divide by 32 Save this value Add 2cd VI buffer contents and divide by 32 Save this value Each sample is now 256 X 32 32 16384 a d samples At 223721 5625 samples per second that is 73 23388 ms for a new input to fully average The VI sample is applied to an RC filter algorithm The output of the ...

Page 42: ... negated and saved The amps input is read and checked for an over range condition The offset is then added to the reading and the reading is negated and saved The volt reading is checked to see if it is the peak and if so is stored The amp reading is checked to see if it is the peak and if so is stored The volt reading is summed The amp reading is summed The volt and amp reading is multiplied The ...

Page 43: ...d 32 word circular buffer Add 2cd V2 buffer contents and divide by 32 Save this value Add 2cd I2 buffer contents and divide by 32 Save this value Add 2cd VI buffer contents and divide by 32 Save this value Each sample is now 256 X 32 32 16384 a d samples At 223721 5625 samples per second that is 73 23388 ms for a new input too fully average The VI sample is applied to an RC filter algorithm The ou...

Page 44: ...B00 000000 0 0003357 Square of 56 bit 00 000000 F20000 0 00000012269 Store to 24 bit 000000 0 0000000 Example 2 A D reading 000C 56 bit register 00 000C00 000000 0 0003662 Square of 56 bit 00 000001 200000 0 00000013411 Store to 24 bit 000001 4 3 Measurement Modes 4 3 1 Peak The peak value is defined as the highest value that occurs in the cycle of a repetitive waveform The graph below shows one c...

Page 45: ... Section 3 3 7 3 Peak Hold The graph below shows the current draw from a 1 3 horsepower motor during initial startup At startup the current inrush peaks at about 14 amps then settles to 4 25 amps When the unit is in peak hold inrush mode of operation the front panel current reading displays 14 033 amps The current reading indicates the peak inrush current which is determined by the RMS value The o...

Page 46: ...plete cycle of the incoming waveform The measurements are valid from 20 Hz to 500 Hz The power analyzer may be synchronized from any of the phase volts or amps inputs the line voltage or the back panel external sync input If using volts or amps for synchronization the input must be greater than 10 of the range setting 4 4 2 Continuous Mode In the continuous mode the measurement values are determin...

Page 47: ... and driver software must be installed An IEEE 488 cable must also be installed between the computer and the 6510e Magtrol recommends National Instruments Corporation hardware and software 5 1 1 Installing the GPIB IEEE 488 Connector Cable Caution Make sure both the computer and 6510e are turned off before installing the GPIB connector cable 1 Connect one end of a high quality double shielded cabl...

Page 48: ...desired primary address is reached range 0 15 6 Press ENTER to return to main menu 5 2 About the RS 232 Interface The 6510e is equipped with an RS 232 serial interface that communicates with the host computer through a DB 9 interface connector The connector pin out consists of 2 RX 3 TX and 5 GND 5 GND 1 6 9 3 RX 8 2 TX 4 7 1 4 3 2 5 6 9 8 7 Figure 5 3 RS 232 Interface 5 2 1 Connection The RS 232 ...

Page 49: ... CURRENT VOLTAGE POWER PF Figure 5 5 RS 232 Baud Rate Setup Menu 5 Use the and buttons until desired baud rate is reached 6 Press ENTER to return to main menu 5 3 Checking the 6510e to PC Connection Note Make sure that the 6510e and its host computer are communicating before acquiring data 1 Make sure the primary GPIB address is set correctly for the 6510e 2 Set the input variable to 15 characters...

Page 50: ...and no changes need to be made Sections 5 4 1 through 5 4 3 contain return data format examples for the following Output Total OT Output Volts OV Output Element OE Output Watts OW Output Amps OA Output Frequency OF 5 4 1 OT Example Total 183 characters Output String 1 182 measurement value float E notation ANSI Data Position A1 V1 W1 A2 V2 W2 A3 V3 W3 ΣA ΣV ΣW Frequency 5 4 1 1 Good Response s s1 ...

Page 51: ...put String 1 14 measurement value float E notation ANSI 5 4 3 1 Good Response s s1 19494E 02 r n 5 4 3 2 Over Range Condition s4 94796E 01 r n 5 5 Programming Note Check the manual provided with your software for full instructions 5 5 1 Data Termination Characters Use the following information to answer the formatting questions asked when installing your GPIB software All GPIB data acquisition sys...

Page 52: ... Sets auto or manual range mode for the amps ranges m2 indicates whether range mode is auto or manual Values for m2 are 0 manual range 1 auto range AV1 m2 terminator Sets auto or manual range mode for the voltage ranges m2 indicates whether range mode is auto or manual Values for m2 are 0 manual range 1 auto range FSm terminator Sets the frequency source for cycle by cycle mode m indicates the inp...

Page 53: ...nator Sets voltage range m2 indicates voltage range Values for m2 are 0 600 V 1 300 V 2 150 V 3 30 V SA1 m2 terminator Sets the amps scaling constant current transformer m2 indicates the amps scaling constant in A A and must be set within the following range 0 01 m2 10000 When m2 0 the amps scaling mode will be cleared SV1 m2 terminator Sets the voltage scaling constant potential transformer m2 in...

Page 54: ...sts volt measurement value m2 indicates the measurement value Values for m2 are 0 normal RMS DC depending on measurement mode setting 1 peak instantaneous 2 crest factor 3 peak hold inrush RMS DC OW1 m2 terminator Requests watt measurement m2 indicates the measurement value Values for m2 are 0 watts 1 VA 2 power factor 3 watts peak hold OF terminator Requests output of frequency OE1 terminator Req...

Page 55: ...cates the calibrated input value applied to the input When m2 is equal to 0 the unit assumes zero calibration is requested and zero amps are on input When m2 is greater than 0 the unit assumes gain calibration is requested and m2 amps are on input CV1 m2 terminator Calibrates volts measurement value of present input range m2 indicates the calibrated input value applied to the input When m2 is equa...

Page 56: ...5100A OR FLUKE 5700A OR VOLTAGE CALIBRATOR EQUIVALENT GUILDLINE 7620A OR FLUKE 5725A 5205A TRANSCONDUCTANCE AMP OPTIONAL FOR AMPS 2 Figure 6 1 Calibration Verification Test Setup The 6510e must be used with a personal computer to complete the calibration process 1 Begin the process with the 6510e turned OFF 2 Remove any external input connections 3 Connect the amps and volts 4 Turn the power ON wh...

Page 57: ... CA1 xx xx Where xx xx is the voltage current on the inputs full scale 10 Repeat steps 5 through 9 for all ranges 11 Remove amp and voltage inputs 12 Attach external input to calibrator voltage 13 Set amp range by entering the following command code AMPS RA1 m2 where m2 4 to 7 14 Set calibrator to 0 volts DC Note DC is used for zero 15 Enter the following command AMPS CA1 0 16 Set calibrator to vo...

Page 58: ...annels 7 1 1 Specifications Full scale output range 10 V max Number of channels 12 Output update rate all channels 200 samples sec 5 ms User selectable analog output scaling values are set from the front panel Amp volt and watt scaling values correspond to units per analog output volts units output volt displayed measurement value output volts Examples 15 000 V1 with volts scaling set to 10 V V 1 ...

Page 59: ...ver plate associated with that connector Remove the cover plate by removing the two screws 7 Slip the analog output board through the back of the unit and plug it into J3 AUX2 8 Using the screws removed from the cover plate screw the analog output card into position 9 Replace the top cover by reconnecting the ground strap and replacing the four screws 10 Finally plug the line cord in to the back o...

Page 60: ...year more frequently to ensure required accuracy 7 1 5 3 Calibration Commands The following commands are accessible when the instrument is placed in calibration mode by holding the SHIFT key while the power is turned on CALIBRATION MODE ENABLED will appear on the display Note If the unit has not been placed in calibration mode all calibration commands will return CAL DISABLED response Response to ...

Page 61: ...e the voltage on the channel 4 Send the appropriate CG command See Section 7 1 5 3 Calibration Commands 5 Repeat steps 3 and 4 until all 3 channels are complete 6 Send CM2 command This sets all DAC outputs to 10 volts nominal 7 Using a volt meter measure the voltage on the channel 8 Send the appropriate CG command See Section 7 1 5 3 Calibration Commands 9 Repeat steps 7 and 8 until all 3 channels...

Page 62: ...d set of instructions Use correct command and format No GPIB communication Setup error and or hardware fault Check GPIB address of power analyzer GPIB cable should be functioning and attached to power analyzer and computer interface card No RS 232 communication Setup error and or hardware fault Check Baud rate of power analyzer Pinout of serial cable Cable attachment to power analyzer and serial i...

Page 63: ... A12 20 A11 19 A10 18 A9 17 A8 16 A7 15 A6 14 A5 13 A4 4 A3 3 A2 2 A1 1 A0 C23 0 1uF C16 0 01uF C15 0 1uF C20 0 01uF C19 0 1uF C22 0 01uF C21 0 1uF C32 0 01uF C34 0 1uF C25 0 01uF C26 0 1uF C12 0 01uF C8 0 1uF C10 0 01uF C28 0 1uF C18 0 01uF C7 0 1uF C11 0 01uF C24 0 1uF C17 0 01uF C27 0 1uF MH1 MTG_HOLE 1 TP10 J8 HEADER_2 2 1 J9 10 8 6 4 2 9 7 5 3 1 TP2 TP3 J2 2 1 TP9 TP8 TP7 TP6 TP4 TP5 U9 MT28F...

Page 64: ...13 11 9 7 5 3 1 C55 0 1uF C62 0 1uF C64 0 1uF C63 0 1uF R18 10k D6 D1N914 U14 TNT4882 20 ABUS_OEN 1 BBUS_OEN 51 DCAS 23 TRIG 28 REM 66 LADCS 21 TADCS 100 KEYRSTN 99 KEYDQ 98 KEYCLKN 96 XTAL1 95 XTAL0 76 SRQN 73 ATNN 85 EOIN 84 DAVN 82 NRFDN 81 NDACN 79 IFCN 70 RENN 92 DIO1N 91 DIO2N 89 DIO3N 88 DIO4N 80 DIO5N 77 DIO6N 74 DIO7N 71 DIO8N 52 NC 53 MODE 30 FIFO_RDY 31 BURST_RDN 29 SWAPN 26 PAGED 22 CP...

Page 65: ...34 I O106 133 I O105 132 I O104 131 I O103 130 I O102 129 I O101 126 I O100 125 I O99 124 I O98 123 I O97 122 I O96 121 I O95 120 I O94 119 I O93 117 I O92 116 I O91 115 I O90 114 I O89 113 I O88 112 I O87 PGCK4 111 I O86 109 O85 TDO 106 I O84 SGCK4 DOUT 105 I O83 DIN 104 I O82 103 I O81 102 I O80 101 I O79 99 I O78 98 I O77 97 I O76 96 I O75 95 I O74 94 I O73 93 I O72 92 I O71 89 I O70 88 I O69 8...

Page 66: ...01 1 4 3 2 1 U17 PS2701 1 4 3 2 1 U12 PS2701 1 4 3 2 1 U13 HCPL0720 5 6 8 4 2 1 U15 PS9711 3 4 5 2 1 U7 REF192FS 4 GND 6 VOUT 3 SHTDWN 2 V J2 DIN20_PLUG B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 J1 2 1 U4A OP262GS 1 4 V 8 V 2 3 R10 25 U2A OP262GS 1 4 V 8 V 2 3 U2B OP262GS 7 4 V 8 V 6 5 C15 47nF C9 22nF R13 25 C8 0 1u C12 0 1u C7 0 1u C11 0 1u C30 0 1u C31 0 1u C23 0 1u C13 0 1u...

Page 67: ...B12 33 DGND DB13 32 DGND DB14 31 DGND DB15 29 CS 5 DVAL RD 6 DGND1 28 DGND 26 AGND7 25 AGND6 21 AGND5 19 AGND4 15 AGND3 13 AGND2 10 AGND1 9 AGND 11 CLKIN 12 XTAL 17 RESET 30 SYNC 27 CAL 7 UNI 24 REF2 22 REF1 18 VIN 16 VIN U32 ADG704BRM 6 VDD 8 D 3 GND 5 EN 10 A1 1 A0 7 S4 4 S3 9 S2 2 S1 R69 0 1 2 4k R57 0 1 2 4k R63 0 1 1 2k R64 0 1 620 R67 0 1 620 R73 2 0M 1 J3 2 1 U33A OP262GS 1 4 V 8 V 2 3 U34A...

Page 68: ...58 Magtrol Model 6510e Single Phase Power Analyzer Appendix A Schematics appendices A 6 Key Pad ...

Page 69: ...F C11 0 1 C5 0 1 C1 0 1 C9 0 1 C2 0 1 C13 1OuF AGND DGND2 J2 A1 J2 A2 J2 A3 J2 A4 J2 A5 J2 A6 J2 A7 J2 A8 J2 A9 J2 A10 J2 B1 J2 B2 J2 B3 J2 B4 J2 B5 J2 B6 J2 B7 J2 B8 J2 B9 J2 B10 SC10 SC11 SC12 C16 1 C15 10uF 5VD DGND 3 3V ON OFF VIN VOUT NC C21 10uF 5 4 1 3 2 VR3 LP2981 3 3V R31 470 R30 470 R32 470 R33 470 STD1 1 2 1 2 5 4 3 5 4 3 VCC GND VCC GND 1 2 5 4 3 VCC GND 1 2 5 4 3 VCC GND 5V VCC GND OU...

Page 70: ...1 D3 BAT54S R37 499 15VA 15VA 2 3 1 D4 BAT54S R24 10k R25 10k C25 0 01 15VA 15VA 14 11 12 13 4 U5 D LT2079 R27 10k R26 10k C24 0 01 8 10 9 U5 C LT2079 R20 10k R19 10k C23 0 01 7 5 6 U5 B LT2079 R18 10k 1 3 2 U5 A LT2079 SYNC DATAIN CLOCK LOAD RESET 17 12 13 14 15 16 18 11 10 19 20 PAEN PA0 PA1 PA2 PA3 PA4 SYNC DIN SCLK LDAC CLR VOUT1 VOUT2 VOUT3 VOUT4 AGND DGND2 28 8 2 VCC VDD VSS 9 23 1 3 4 VRE V...

Page 71: ...1 D7 BAT54S R42 499 15VA 15VA 2 3 1 D8 BAT54S R9 10k R10 10k C29 0 01 15VA 15VA 14 11 12 13 4 U1 D LT2079 R12 10k R11 10k C28 0 01 8 10 9 U1 C LT2079 R4 10k R3 10k C27 0 01 7 5 6 U1 B LT2079 R2 10k 1 3 2 U1 A LT2079 SYNC DATAIN CLOCK LOAD RESET 17 12 13 14 15 16 18 11 10 19 20 PAEN PA0 PA1 PA2 PA3 PA4 FSYNC DIN SCLK LDAC CLR VOUT1 VOUT2 VOUT3 VOUT4 AGND DGND2 28 8 2 VCC VDD VSS 9 23 1 3 4 VREF VRE...

Page 72: ... D11 BAT54S R46 499 15VA 15VA 2 3 1 D12 BAT54S R13 10k R14 10k C33 0 01 15VA 15VA 14 11 12 13 4 U2 D LT2079 R16 10k R15 10k C32 0 01 8 10 9 U2 C LT2079 R8 10k R7 10k C31 0 01 7 5 6 U2 B LT2079 R6 10k 1 3 2 U2 A LT2079 SYNC DATAIN CLOCK LOAD RESET 17 12 13 14 15 16 18 11 10 19 20 PAEN PA0 PA1 PA2 PA3 PA4 FSYNC DIN SCLK LDAC CLR VOUT1 VOUT2 VOUT3 VOUT4 AGND DGND2 28 8 2 VCC VDD VSS 9 23 1 3 4 VREF V...

Page 73: ...nics Engineers Organization best known for developing standards for the computer and electronics industry Inrush The initial current that is drawn when an electronic device is turned on The inrush current can be substantially higher in magnitude than when the circuit is at its steady state MOV Metal Oxide Varistor transient suppressor needed when inductive loads are used PA Power Analyzer PC Perso...

Page 74: ...tion 6530 to PC 39 Analog Output Board 49 RS 232 38 Continuous Mode 36 Contrast Settings 8 Controls 5 6 Crest Factor 36 Current Current Potential Transformer Connection 21 Current Overload 15 Custom Display 26 Custom Main Menu 14 Cycle by Cycle Mode 24 36 D Data Format 40 Data Output Commands 44 Data Sheet 2 Data Termination Characters 41 Digital Processing 29 E Ext Sync 11 63 External Sensor 10 1...

Page 75: ...utput Watts 41 P Peak 34 Peak Hold 26 35 Phase Main Menu 14 Phase Setup 24 Primary Address 37 Programming 41 R Rear Panel 10 Remote Voltage Sense 16 RMS 36 63 Round Off Error 34 RS 232 Connection 38 RS 232C 11 RS 232 Interface 38 S Scaling Activated 22 Secondary Functions 6 Self Test 13 Sensor Substitution 19 Setup 17 Signal Amps 28 Volts 27 Surge Protection 15 Symbols Used 9 T Testing Instrumenta...

Page 76: ...ing Measurement and Control of Torque Speed Power Load Force Weight Tension Displacement Via Paolo Uccello 4 20148 Milano Tel 39 02 48 009 757 Fax 39 02 48 002 070 info dspmindustria it www dspmindustria it ...

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