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© 2010 Magnum Energy, Inc.

3.0 Operation

28

Standby Mode

The MMS Series features an automatic transfer relay and an internal 

battery charger when operating in Standby Mode. Standby Mode 

begins whenever AC power (shore power or generator) is connected 

to the inverter’s AC input. Once the AC voltage and frequency of the 

incoming AC power is within the AC input limits, an automatic AC 

transfer relay is activated. This transfer relay passes the incoming AC 

power through the inverter to power the AC loads on the inverter’s 

output. This incoming power is also used to activate a powerful in-

ternal battery charger to keep the battery bank charged in case of 

a power failure.

Battery charging

 - 

The MMS Series models are equipped with an 

active Power Factor Corrected (PFC) multi-stage battery charger. The 

PFC feature is used to control the amount of power used to charge 

the batteries in order to obtain a power factor as close as possible to 

1 (or unity). This causes the battery charger to look like a resistor to 

the line (forces the charge current waveshape to mirror the voltage 

waveshape). This feature maximizes the real power available from 

the AC power source (shore power or generator), which translates 

into less power wasted and a greater charging capability than most 

chargers available today.

When an AC power source is connected to an inverter that has a 

battery charger, the inverter monitors the AC input for acceptable 

voltage. Once the inverter has accepted the AC input, the AC transfer 

relay will close and charging will begin. Once charging, the DC voltage 

is monitored to determine the charging stage. If the DC voltage is low 

(

12.9 VDC), the charger begins bulk charging. If the DC voltage is 

high (>12.9 VDC), the charger skips the initial Bulk/Absorb Charging 

stages and goes directly to 

fl

 oat charging.

The multi-stage charger can use up to 

fi

 ve different charging stages 

to help monitor and keep the batteries healthy. 

The 

fi

 ve  stages 

include an automatic 4-stage charging process (Bulk, Absorb, Float, 

and Full Charge), and a manual Equalization (EQ) charge stage. 

The 

automatic 4-stage charge process provides complete recharging and 

monitoring of the batteries without damage due to overcharging (see 

Figure 15). The Equalization stage (requires 

the ME-RC50 remote) 

is used to stir up strati

fi

 ed electrolyte and reverse any battery plate 

sulfation that might have occurred

.

 

While charging, the unit may go into 

Charger Back-off

 protection 

which automatically reduces the charge current to the batteries.

This is caused by: 
1. The internal temperature is too hot – the charger automatically 

reduces the charge rate to maintain temperature; or,
2. The AC input voltage falls < 85 VAC – the charger reduces the charge 

current to zero to help stabilize the incoming AC voltage; or
3. FET Temperature.

Summary of Contents for MMS1012

Page 1: ...Owner s Manual MMS Series Inverters Chargers...

Page 2: ...he MMS Series Inverter Charger can reasonably be expected to cause the failure of that life support device or system or to affect the safety or effectiveness of that device or system If the MMS Series...

Page 3: ...r indoor compartment installation DO NOT expose to rain snow moisture or liquids of any type Use insulated tools to reduce the chance of electrical shock or accidental short circuits Remove all jewelr...

Page 4: ...sure all batteries are identical Batteries are sensitive to changes in temperature Always install batteries in a stable environment Install batteries in a well ventilated area Batteries can produce ex...

Page 5: ...ounding 16 DC Cable Connections 17 Battery Bank Wiring 18 Inverter to Battery Bank Wiring 18 DC Ground Wire 19 DC Negative Wire 19 Battery Temperature Sensor 19 DC Positive Wire 19 AC Wiring 20 Neutra...

Page 6: ...ature to Charge Voltage Change 31 Figure 17 Resetting the Inverter 37 Figure 18 Series Battery Wiring 41 Figure 19 Parallel Battery Wiring 42 Figure 20 Series Parallel Battery Wiring 42 Figure 21 Batt...

Page 7: ...are provided with pigtail wires to allow hardwiring to a main AC distribution panel and to an inverter sub panel Features isolated input output neutrals for mobile applications Includes a 15 battery t...

Page 8: ...r Today s inverters come in two basic output waveforms modified sine wave which is actually a modified square wave and pure sine wave Modified sine wave inverters approximate a pure sine waveform and...

Page 9: ...Correction PFC technology to keep the inverter s battery bank fully charged This inverter is designed to allow easy installation and use and with its die cast aluminum baseplate it en sures maximum d...

Page 10: ...oad protection Not a branch circuit rated breaker Separate AC output breakers may be required on the output 7 Mounting Flanges x4 secures the inverter to shelf wall 8 AC Wiring Compartment provides ac...

Page 11: ...perature Sensor BTS or MMS accessories e g MM DCLD MM ISA to be connected 16 Intake Vent ventilation openings to pull in air to keep the inverter cool for peak performance 17 Exhaust Vent ventilation...

Page 12: ...ly adjusts the battery charger s BULK ABSORB and FLOAT voltage set points based on temperature for better charging performance and longer battery life If the temperature sensor is NOT installed and th...

Page 13: ...anning and designing your installation Unpacking and Inspection Carefully remove the MMS Series inverter charger from its shipping container and inspect all contents Verify the following items are inc...

Page 14: ...gy Inc Figure 6 MMS1012 Model Basic Installation Diagram AC M ain Panel D C disconnect and overcurrent device Battery Bank A C IN AC Loads AC Sub Panel optional AC Outlet A C OU T DC Ground VCR TV Too...

Page 15: ...2010 Magnum Energy Inc Installation 9 Figure 7 MMS1012 G Model Basic Installation Diagram D C disconnect and overcurrent device Battery Bank A C IN AC Loads A C OU T DC Ground VCR TV Tools...

Page 16: ...protected from direct exposure to the sun or any equipment that produces extreme heat The ambient air temperature should be between 32 F 0 C and 104 F 40 C keep in mind that the inverter s output spec...

Page 17: ...and allowed to collect they could ignite and cause an explosion Accessible Do not block access to the inverter s remote control and accessory ports Also allow enough room to access the AC and DC wirin...

Page 18: ...ter Charger Dimensions M ounting holes x 4 0 25 diam eter 10 0 16 5 8 16 59 6 3 4 6 71 8 7 16 8 41 7 7 51 4 4 625 Shelf Mounted right side up Shelf Mounted up side down Wall Mounted up side down Wall...

Page 19: ...used by vibration or constant rubbing Always check for existing electrical plumbing or other areas of potential damage prior to making cuts in structural surfaces or walls Make sure all wires have a s...

Page 20: ...age as well as reduce its ability to surge heavy loads Info The DC wires must be color coded with colored tape or heat shrink tubing RED for positive BLACK for negative and GREEN for DC ground 14 2 0...

Page 21: ...ng to the size of DC cables being used which means it is required to open before the cable reaches its maximum current carrying capability thereby preventing a fire See Table 1 to select the DC overcu...

Page 22: ...me voltage potential which reduces the possibility for electric shock For the majority of installations the inverter chassis and the negative battery conductor are connected to the system s ground bon...

Page 23: ...d are properly tightened CAUTION Overtightening or misthreading nuts on the DC terminals will cause the bolts to strip and snap break off CAUTION The inverter is NOT reverse polarity protected negativ...

Page 24: ...ogether The interconnecting DC wires must be sized and rated exactly the same as those that are used between the battery bank and the inverter Place the batteries as close as practical to the inverter...

Page 25: ...d Terminal see Figure 3 Item 11 to a dedicated system ground Recommended tightening torque is 45 in lbs DC Negative Wire Route an appropriately sized DC negative wire BLACK from the negative terminal...

Page 26: ...G model has a power cord for AC input and dual outlets on top of the inverter for AC output however it has hardwiring capability as well WARNING All wiring should be done by a qualified person or a l...

Page 27: ...ite with black stripe NEUT OUT Neutral Out AC Ground Green GROUND AC IN and AC OUT Ground AC IN AC OUT Table 3 Wire Color to AC Wire Connection AC Wiring Connections For the MMS1012 model the AC input...

Page 28: ...e All inverter AC input and output wiring is required to be protected by an overcurrent protection device Overcurrent protection must be provided by fuses or circuit breakers and must be properly size...

Page 29: ...Figure 13 AC Wiring Connections MMS1012 model Info The MMS1012 G model has a power cord for AC input and a factory installed dual outlet on top of the inverter for AC output Figure 14 AC Hardwiring C...

Page 30: ...ble through the strain relief in the AC OUT opening Refer to Table 4 for the minimum wire size and the overcurrent protection required for the AC output wiring 4 Remove about two inches of the insulat...

Page 31: ...the bat teries to the inverter Use a multimeter to verify 10 to 14 VDC at the batteries positive and negative terminals 2 Apply battery power to the inverter by switching the DC disconnect ON or clos...

Page 32: ...nds the incoming AC power will transfer through the inverter to the inverter s AC output and power the connected load Verify the inverter s status indicator and the connected load comes on 9 Even thou...

Page 33: ...the inverter is turned ON it operates either by Searching or Inverting depending on the connected AC loads Searching When the inverter is first turned ON the automatic Search feature is enabled This...

Page 34: ...day When an AC power source is connected to an inverter that has a battery charger the inverter monitors the AC input for acceptable voltage Once the inverter has accepted the AC input the AC transfer...

Page 35: ...um capacity In this stage the charge voltage is reduced to the float charge voltage 13 4 VDC as determined by the Battery Type selection which can maintain the batteries indefinitely Full Charge Batte...

Page 36: ...s transfer time is usually fast enough to hold them up However the VAC dropout setting has an effect on the ability of the loads to transfer without resetting The lower this setting the longer the eff...

Page 37: ...77 F 25 C is 14 6 VDC If the battery temperature is 95 F 35 C the absorb charge voltage would decrease to 14 3 VDC 14 6 VDC 0 3 change If the temperature sensor is NOT installed the charge voltages w...

Page 38: ...inverter model High Battery In the event the battery voltage approaches the High Battery Cut Out HBCO level the inverter will automatically shut down to prevent the inverter from supplying unregulate...

Page 39: ...r off the ON OFF switch will need to be pressed to start the unit Once the inverter has been turned on pressing the Power ON OFF switch alternately turns the inverter on and off WARNING The Power ON O...

Page 40: ...ator connected to the inverter s input is passing through the inverter and is powering the AC loads connected to the inverter s output Factory Default Settings The MMS Series inverter charger uses def...

Page 41: ...current available to power loads or to ensure small battery banks are not overheated because of a charge rate that is too high 06 VAC Dropout Sets the minimum AC voltage that must be pres ent on the A...

Page 42: ...ean and tighten 10 to 12 foot pounds all DC terminals battery and inverter and connecting cables Check and fill battery water levels Liquid Lead Acid batteries only Check individual battery voltages r...

Page 43: ...imately 15 seconds or until the status LED comes on and flashes rapidly see Figure 17 Release the Power ON OFF pushbutton once the rapid flashing has begun The status LED will go off Press the Power O...

Page 44: ...nditions Check ventilation around the inverter ensure cool air is available to pass thru the inverter AC Overload the status indicator blinks on 4 times every 4 secs The inverter has turned off becaus...

Page 45: ...ency 84 Power factor 0 95 Input current at rated output amps AC 7 Battery temperature compensation Yes 15 ft Battery Temp Sensor standard General Features and Capabilities Protection circuitry Low Hig...

Page 46: ...s to allow compatibility with a wider range of generators Battery Monitor Kit The ME BMK Battery Monitor Kit is a single battery bank amp hour meter that monitors the condition of the battery and prov...

Page 47: ...llation and cost Use only the same battery type for all batteries in the bank For best performance all batteries should be from the same lot and date This information is usually printed on a label loc...

Page 48: ...Figure 20 four 6 VDC 200 AHr batteries are com bined into two strings resulting in a 12 VDC 400 AHr battery bank Figure 19 Parallel Battery Wiring 12 volt battery bank total capacity 400 AHrs overcurr...

Page 49: ...0 AH 12 VDC battery 100 AH overcurrent protection overcurrent protection to 12 VDC inverter total capacity 400 AH Series String 6 VDC 6 VDC 6 VDC battery 200 AH 6 VDC battery 200 AH 12 volt battery ba...

Page 50: ...original purchaser Magnum Energy shall not be liable for any other losses or damages 4 Upon request from Magnum Energy the original purchaser must prove the product s original date of purchase by a d...

Page 51: ...irectly to Magnum Energy for repair you must return the unit in the original or equivalent shipping container receive a Return Materials Authorization RMA number from the factory prior to the return o...

Page 52: ...2010 Magnum Energy Inc Magnum Energy Inc 2211 West Casino Rd Everett WA 98204 Phone 425 353 8833 Fax 425 353 8390 Web www magnumenergy com PN 64 0036 Rev A...

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