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© 2010 Magnum Energy, Inc.

Neutral to Safety Ground Bonding

The NEC (National Electric Code)/CEC (Canadian Electrical Code) 

provide the standards for safely wiring mobile (RV, boat, or truck) 

installations. These wiring standards require the AC source (inverter, 

shore power, or a generator) to have the neutral conductor tied to 

ground. These standards also require that the AC neutral be con-

nected to safety ground (often called a “bond”) in only one place at 

any time. 

If more than one bond is established, currents can circulate 

between neutral and ground and cause ground-loop currents. These 

“ground-loops” can trip GFCIs and cause an electric shock hazard. 
In mobile installations, there may be multiple AC sources (i.e., shore 

power, generator, or inverter), which means there may be the poten-

tial of having multiple neutral to ground connections.

AC Wiring

This section describes the MMS Series’ required AC wire size and 

overcurrent protection. It also provides information on how to make 

the AC connections.

Info:

 The 

MMS1012-G model

 has a power cord for 

AC input and dual outlets on top of the inverter for AC 

output, however, it has hardwiring capability as well.

WARNING

All wiring should be done by a quali

fi

 ed 

person or a licensed electrician following all local/NEC 

codes.

Connect a short wire (same rating as the DC wires) to one end of the 

fuse block and the other end of the short wire to the positive terminal 

of the last battery string (see Figure 21). This is essential to ensure 

even charging and discharging across the entire battery bank.
Ensure the DC wire connections (to batteries, inverter, and fuse lugs/DC 

circuit breaker) are 

fl

 ush on the surface of the DC terminals, and the 

hardware (lock washer and nut) used to hold these connections are 

stacked correctly (see Figures 11 and 12).
Verify all DC connections are torqued from 10 to 12 foot-pounds.
Once the DC connections are completely wired and tested, coat the 

terminals with an approved anti-oxidizing spray.
Press the red and black terminal covers onto the inverter’s DC con-

nectors to secure them in place.
If batteries are in an enclosure, perform a 

fi

 nal check of the hold 

down brackets and all connections. Close and secure the battery 

enclosure.

2.0 Installation

20

Summary of Contents for MMS1012

Page 1: ...Owner s Manual MMS Series Inverters Chargers...

Page 2: ...he MMS Series Inverter Charger can reasonably be expected to cause the failure of that life support device or system or to affect the safety or effectiveness of that device or system If the MMS Series...

Page 3: ...r indoor compartment installation DO NOT expose to rain snow moisture or liquids of any type Use insulated tools to reduce the chance of electrical shock or accidental short circuits Remove all jewelr...

Page 4: ...sure all batteries are identical Batteries are sensitive to changes in temperature Always install batteries in a stable environment Install batteries in a well ventilated area Batteries can produce ex...

Page 5: ...ounding 16 DC Cable Connections 17 Battery Bank Wiring 18 Inverter to Battery Bank Wiring 18 DC Ground Wire 19 DC Negative Wire 19 Battery Temperature Sensor 19 DC Positive Wire 19 AC Wiring 20 Neutra...

Page 6: ...ature to Charge Voltage Change 31 Figure 17 Resetting the Inverter 37 Figure 18 Series Battery Wiring 41 Figure 19 Parallel Battery Wiring 42 Figure 20 Series Parallel Battery Wiring 42 Figure 21 Batt...

Page 7: ...are provided with pigtail wires to allow hardwiring to a main AC distribution panel and to an inverter sub panel Features isolated input output neutrals for mobile applications Includes a 15 battery t...

Page 8: ...r Today s inverters come in two basic output waveforms modified sine wave which is actually a modified square wave and pure sine wave Modified sine wave inverters approximate a pure sine waveform and...

Page 9: ...Correction PFC technology to keep the inverter s battery bank fully charged This inverter is designed to allow easy installation and use and with its die cast aluminum baseplate it en sures maximum d...

Page 10: ...oad protection Not a branch circuit rated breaker Separate AC output breakers may be required on the output 7 Mounting Flanges x4 secures the inverter to shelf wall 8 AC Wiring Compartment provides ac...

Page 11: ...perature Sensor BTS or MMS accessories e g MM DCLD MM ISA to be connected 16 Intake Vent ventilation openings to pull in air to keep the inverter cool for peak performance 17 Exhaust Vent ventilation...

Page 12: ...ly adjusts the battery charger s BULK ABSORB and FLOAT voltage set points based on temperature for better charging performance and longer battery life If the temperature sensor is NOT installed and th...

Page 13: ...anning and designing your installation Unpacking and Inspection Carefully remove the MMS Series inverter charger from its shipping container and inspect all contents Verify the following items are inc...

Page 14: ...gy Inc Figure 6 MMS1012 Model Basic Installation Diagram AC M ain Panel D C disconnect and overcurrent device Battery Bank A C IN AC Loads AC Sub Panel optional AC Outlet A C OU T DC Ground VCR TV Too...

Page 15: ...2010 Magnum Energy Inc Installation 9 Figure 7 MMS1012 G Model Basic Installation Diagram D C disconnect and overcurrent device Battery Bank A C IN AC Loads A C OU T DC Ground VCR TV Tools...

Page 16: ...protected from direct exposure to the sun or any equipment that produces extreme heat The ambient air temperature should be between 32 F 0 C and 104 F 40 C keep in mind that the inverter s output spec...

Page 17: ...and allowed to collect they could ignite and cause an explosion Accessible Do not block access to the inverter s remote control and accessory ports Also allow enough room to access the AC and DC wirin...

Page 18: ...ter Charger Dimensions M ounting holes x 4 0 25 diam eter 10 0 16 5 8 16 59 6 3 4 6 71 8 7 16 8 41 7 7 51 4 4 625 Shelf Mounted right side up Shelf Mounted up side down Wall Mounted up side down Wall...

Page 19: ...used by vibration or constant rubbing Always check for existing electrical plumbing or other areas of potential damage prior to making cuts in structural surfaces or walls Make sure all wires have a s...

Page 20: ...age as well as reduce its ability to surge heavy loads Info The DC wires must be color coded with colored tape or heat shrink tubing RED for positive BLACK for negative and GREEN for DC ground 14 2 0...

Page 21: ...ng to the size of DC cables being used which means it is required to open before the cable reaches its maximum current carrying capability thereby preventing a fire See Table 1 to select the DC overcu...

Page 22: ...me voltage potential which reduces the possibility for electric shock For the majority of installations the inverter chassis and the negative battery conductor are connected to the system s ground bon...

Page 23: ...d are properly tightened CAUTION Overtightening or misthreading nuts on the DC terminals will cause the bolts to strip and snap break off CAUTION The inverter is NOT reverse polarity protected negativ...

Page 24: ...ogether The interconnecting DC wires must be sized and rated exactly the same as those that are used between the battery bank and the inverter Place the batteries as close as practical to the inverter...

Page 25: ...d Terminal see Figure 3 Item 11 to a dedicated system ground Recommended tightening torque is 45 in lbs DC Negative Wire Route an appropriately sized DC negative wire BLACK from the negative terminal...

Page 26: ...G model has a power cord for AC input and dual outlets on top of the inverter for AC output however it has hardwiring capability as well WARNING All wiring should be done by a qualified person or a l...

Page 27: ...ite with black stripe NEUT OUT Neutral Out AC Ground Green GROUND AC IN and AC OUT Ground AC IN AC OUT Table 3 Wire Color to AC Wire Connection AC Wiring Connections For the MMS1012 model the AC input...

Page 28: ...e All inverter AC input and output wiring is required to be protected by an overcurrent protection device Overcurrent protection must be provided by fuses or circuit breakers and must be properly size...

Page 29: ...Figure 13 AC Wiring Connections MMS1012 model Info The MMS1012 G model has a power cord for AC input and a factory installed dual outlet on top of the inverter for AC output Figure 14 AC Hardwiring C...

Page 30: ...ble through the strain relief in the AC OUT opening Refer to Table 4 for the minimum wire size and the overcurrent protection required for the AC output wiring 4 Remove about two inches of the insulat...

Page 31: ...the bat teries to the inverter Use a multimeter to verify 10 to 14 VDC at the batteries positive and negative terminals 2 Apply battery power to the inverter by switching the DC disconnect ON or clos...

Page 32: ...nds the incoming AC power will transfer through the inverter to the inverter s AC output and power the connected load Verify the inverter s status indicator and the connected load comes on 9 Even thou...

Page 33: ...the inverter is turned ON it operates either by Searching or Inverting depending on the connected AC loads Searching When the inverter is first turned ON the automatic Search feature is enabled This...

Page 34: ...day When an AC power source is connected to an inverter that has a battery charger the inverter monitors the AC input for acceptable voltage Once the inverter has accepted the AC input the AC transfer...

Page 35: ...um capacity In this stage the charge voltage is reduced to the float charge voltage 13 4 VDC as determined by the Battery Type selection which can maintain the batteries indefinitely Full Charge Batte...

Page 36: ...s transfer time is usually fast enough to hold them up However the VAC dropout setting has an effect on the ability of the loads to transfer without resetting The lower this setting the longer the eff...

Page 37: ...77 F 25 C is 14 6 VDC If the battery temperature is 95 F 35 C the absorb charge voltage would decrease to 14 3 VDC 14 6 VDC 0 3 change If the temperature sensor is NOT installed the charge voltages w...

Page 38: ...inverter model High Battery In the event the battery voltage approaches the High Battery Cut Out HBCO level the inverter will automatically shut down to prevent the inverter from supplying unregulate...

Page 39: ...r off the ON OFF switch will need to be pressed to start the unit Once the inverter has been turned on pressing the Power ON OFF switch alternately turns the inverter on and off WARNING The Power ON O...

Page 40: ...ator connected to the inverter s input is passing through the inverter and is powering the AC loads connected to the inverter s output Factory Default Settings The MMS Series inverter charger uses def...

Page 41: ...current available to power loads or to ensure small battery banks are not overheated because of a charge rate that is too high 06 VAC Dropout Sets the minimum AC voltage that must be pres ent on the A...

Page 42: ...ean and tighten 10 to 12 foot pounds all DC terminals battery and inverter and connecting cables Check and fill battery water levels Liquid Lead Acid batteries only Check individual battery voltages r...

Page 43: ...imately 15 seconds or until the status LED comes on and flashes rapidly see Figure 17 Release the Power ON OFF pushbutton once the rapid flashing has begun The status LED will go off Press the Power O...

Page 44: ...nditions Check ventilation around the inverter ensure cool air is available to pass thru the inverter AC Overload the status indicator blinks on 4 times every 4 secs The inverter has turned off becaus...

Page 45: ...ency 84 Power factor 0 95 Input current at rated output amps AC 7 Battery temperature compensation Yes 15 ft Battery Temp Sensor standard General Features and Capabilities Protection circuitry Low Hig...

Page 46: ...s to allow compatibility with a wider range of generators Battery Monitor Kit The ME BMK Battery Monitor Kit is a single battery bank amp hour meter that monitors the condition of the battery and prov...

Page 47: ...llation and cost Use only the same battery type for all batteries in the bank For best performance all batteries should be from the same lot and date This information is usually printed on a label loc...

Page 48: ...Figure 20 four 6 VDC 200 AHr batteries are com bined into two strings resulting in a 12 VDC 400 AHr battery bank Figure 19 Parallel Battery Wiring 12 volt battery bank total capacity 400 AHrs overcurr...

Page 49: ...0 AH 12 VDC battery 100 AH overcurrent protection overcurrent protection to 12 VDC inverter total capacity 400 AH Series String 6 VDC 6 VDC 6 VDC battery 200 AH 6 VDC battery 200 AH 12 volt battery ba...

Page 50: ...original purchaser Magnum Energy shall not be liable for any other losses or damages 4 Upon request from Magnum Energy the original purchaser must prove the product s original date of purchase by a d...

Page 51: ...irectly to Magnum Energy for repair you must return the unit in the original or equivalent shipping container receive a Return Materials Authorization RMA number from the factory prior to the return o...

Page 52: ...2010 Magnum Energy Inc Magnum Energy Inc 2211 West Casino Rd Everett WA 98204 Phone 425 353 8833 Fax 425 353 8390 Web www magnumenergy com PN 64 0036 Rev A...

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