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•  (1) #3 PHILLIPS SCREWDRIVER

•  (1) 7/16” COMBINATION WRENCH

•  (1) 1/2” COMBINATION WRENCH

•  (2) 5/8” COMBINATION WRENCH OR 

SOCKET

•  (1) NEEDLE NOSE PLIERS

•  (1) HAMMER

TOOLS REQUIRED

Part Description

Part Number

Handle assembly

3027220

Caster - 6” x 2” with brake

130025

Extruded aluminum nose - 18” wide

302782

Wheel - 10” 4-ply tube type pneumatic

121060

Latch and lock assembly for Gemini XL

302724

Axle - 20” long

22118

Axle roll pin - 1/8” x 1-1/8” long

190104

Hex head cap screw - 7/16”-14 x 3-3/4” long

80045

Flat washer - 7/16”

80713

Lock nut - 7/16”-14

80605

Carriage bolt - 5/16”-18 x 1” long

80144

Lock nut - 5/16”-18

80676

Washer - 5/8” x 3/32” (thick)

80705

Washer - 5/8” x 1/32” (thin)

80707

Cotter pin for axle - 1/8” x 1” long

81077

No. 19 standard U-loop with vinyl sleeve

301008

Handle mounting bolt - 1/4”-20 x 2-1/2” long

80108

Lock nut - 1/4”-20

80675

Wheel bracket - RH

210100

Wheel bracket - LH

210101

Summary of Contents for GEMINI XL

Page 1: ...Page 1 Gemini XL Convertible Hand Truck Owners Manual...

Page 2: ...nts Introduction General Safety Instructions 3 Gemini Specifications 4 Gemini Operation 5 Converting Gemini Between 2 and 4 wheel Positions 6 Troubleshooting 7 Gemini Part Diagrams 8 9 Inspection Main...

Page 3: ...emini when descending on natural grades sloping or uneven surfaces Avoid making sharp turns when pushing Gemini Keep your eyes on the path Loading the Gemini Using proper alignment lift with your legs...

Page 4: ...type pneumatic wheels offer excellent shock absorption and starting roll force E Wide extruded aluminum nose carries a wide variety of products F Latch and lock mechanism securely locks Gemini in the...

Page 5: ...p to Limited space deliveries Frequent stairwells and curbs Busy freight elevator usage High density of pedestrians For deliveries weighing no more than 500 lbs When do I use in 4 wheel position Altho...

Page 6: ...Gemini in the 4 wheel position Converting Gemini Between 2 and 4 wheel Positions Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Release Latch From 4 wheel to 2 wheel 1 Place one hand securely o...

Page 7: ...tch when in the 2 wheel position Are the latch components in place and in good condition Is the latch rod in place and in good condition Are latch component mounting screws loose Tighten mounting scre...

Page 8: ...CONVERTIBLE HANDTRUCK PART DIAGRAMS XLSP XLAP 81077 x 2 22118 190104 x 2 121060 3027220 80045 x 2 80713 x 2 80713 x 2 80605 x 2 80707 x 2 80705 x 4 302782 80144 x 4 80676 x 4 301008 130025 x 2 302724...

Page 9: ...21060 Latch and lock assembly for Gemini XL 302724 Axle 20 long 22118 Axle roll pin 1 8 x 1 1 8 long 190104 Hex head cap screw 7 16 14 x 3 3 4 long 80045 Flat washer 7 16 80713 Lock nut 7 16 14 80605...

Page 10: ...rfaces Gemini should easily convert from 2 to 4 wheel position some lubrication may be required over time There should be no chunks missing from the wheel material The hub is not cracked or damaged No...

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