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CooLift
®
1)
Turn off main power switch. Unplug the charger connect cable.
2) Loosen the cord grip using slip joint pliers. Remove the jam nut on the cord grip and pull out the
rubber insert to allow the cord to move freely within the fitting.
3) Remove the male end of the plug from the existing cord using the #2 Phillips head screwdriver.
4) Remove the back access panel from the cart by removing the mounting screws using the #3
Phillips head screwdriver.
5) Unplug the existing cord from the charger socket and remove from the enclosure.
5) Cord installation:
a. Assembling into the enclosure
i. Remove the male end of the plug (D) from the replacement cord using the #2 Phillips head
screwdriver.
ii. Slip the cord (C) from the inside of the enclosure up through the hole in the enclosure and
through the cord grip (A) and lock nut (B).
iii. Remove excess cord from the inside of the enclosure until a length of 6-1/2” to 7” is left.
iv. Tighten the jam nut.
b. Assemble cord plug (see wiring part diagram, next page)
i. Shorten the three exposed wires to 1-1/8”long, then strip each wire back 9/16” from the end.
ii. Insert the cord end through the cord plug base, then insert and secure the three wires to the
plug terminals:
a. Green wire to center terminal
b. Black or blue wire to terminal with black or brass screw terminal
c. White or brown wire to silver screw terminal
Note: Review wiring part diagram to confirm correct wire-terminal connection.
iii. Reassemble cord plug and securely tighten cord grip clamp.
6) Test the charger by plugging the charger cord into a grounded 115v outlet and check the charger indicator
lights.
Troubleshooting tips if no light turns on:
- Confirm 115v outlet is operable.
- Confirm the charger ON/OFF switch is in the ON position.
- Confirm the input power cord is securely plugged into the charger receptacle.
7) Replace and secure the enclosure panel using the #3 Phillips head screwdriver.
8) To store the charger cord, coil the charger cord around the two brackets, interlacing the cord plug within
the coiled cord loops to secure it. Figure 2 shows the completed bracket assembly with the cord properly
secured to the brackets.
REPLACING CHARGER CORD
TOOLS NEEDED:
SLIP JOINT PLIERS
#2 PHILLIPS HEAD SCREWDRIVER
#3 PHILLIPS HEAD SCREWDRIVER
18 AWG WIRE STRIPPER/CUTTER
Note: It is important to keep the CooLift upright at all times.
