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Page 43 

4.3.4. 

59B

Control Valve Replacement (BM or Mertik GV34)) 

1.  Remove the burner tray from the firebox. 

2.  Remove the pilot gas feed pipe nut at the 

pilot.  Pull out the HT cable from under 
the electrode. 

3.  Remove the lint guard from the pilot 

assembly then remove the two pilot 
fixing screws. 

4.  Pull out the control valve cover and 

remove the control valve fixing screw 
located on the right hand side of the 
control knob. 

5.  Gently pull out the injector mounting rail 

from the rear of the tray.  This will cause 
the whole of the controls assembly to 
come out in one piece.  You may have to 
manipulate the controls assembly to 
overcome any obstructions (e.g. controls 
mounting bracket). 

6. Cut the cable tie.  Remove the 

thermocouple nut from the rear of the 
control valve. 

7.  Undo and remove the two gas outlet 

tubes on the control valve (8 mm and 4 
mm tubes).  

8.  Pull away the old valve and replace with 

new one in reverse order. Do not tighten 
the nut on the gas tubes yet. 

9.  Refit and secure the controls assembly 

onto the tray and tighten all the gas joints 
taken apart during the procedure. 

10. Refit the burner tray into the firebox and 

follow through with commissioning and 
spillage testing procedures. 

 

 
 

 

 

 

 

 

 

PILOT
ASSY.

PRESSURE
TEST POINT

INJECTORS

GAS INLET

HT LEAD

BM CONTROL
VALVE

COVER & KNOB
NOT SHOWN

(

)

 

Figure 60 - Manual BM Control 

Summary of Contents for ARIA

Page 1: ...ns Coal Effect NG and LPG Pebble Effect NG and LPG Control Options Manual BM Control Upgradeable Manual Control Remote Control Optimum Control Trim Switch Control Total Control For use on Natural Gas...

Page 2: ...one year of purchase Burley Magiglo will arrange to repair or replace the item free of charge Any claims under this warranty must be made through the retailer from whom the product was purchased As t...

Page 3: ...ox Trim 20 2 7 Home Improvements 20 2 8 Cleaning and Care Instructions 21 2 8 1 Cleaning the Fire Bed and the Imitation Coals Pebbles 21 2 8 2 Cleaning the Pilot 22 2 8 3 Cleaning the Fire Back 22 2 8...

Page 4: ...er Board Replacement 42 4 3 3 Pilot Assembly Replacement 42 4 3 4 Control Valve Replacement BM or Mertik GV34 43 4 3 5 Motor Replacement Remote Control Optimum Control Models Trim Switch Models 44 4 3...

Page 5: ...British Standards or equivalent BS 5871 Pt 2 Installation of ILFE gas fires BS 6891 Pipe work installation BS 5440 Pt 1 and 2 Flues and Ventilation 3 In other EC countries equivalent rules in force mu...

Page 6: ...nditions that must be met to demonstrate that sufficient ventilation is available 3 If provided any purpose provided ventilation must be checked periodically to ensure it is free from obstructions 4 W...

Page 7: ...art of the pilot assembly becomes faulty the complete assembly will need replacing 1 2 1BFire Fret Dimensions All models can be used with the Burley Magiglo range of frets or any other fire fret that...

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Page 9: ...operating instructions in the appropriate section Control Valve Operation Control Type Manual Manual BM Control See Section X2 1 1X on Page X6X Manual Upgradeable Manual Control See Section X2 1 2X on...

Page 10: ...manually by applying a lighted match or taper to the pilot jet and following the above procedure NOTE No attempt should be made to relight the fire for at least 3 minutes after the pilot flame has be...

Page 11: ...8X 4 Turn the GAS RATE ADJUSTING KNOB fully anticlockwise until you reach the stop position i e the maximum gas rate See XFigure 9X 5 The main burner will have cross lit from the pilot 6 Now the gas...

Page 12: ...g this process the main burner will ignite from the pilot 7 By pressing the two buttons together to increase the gas rate and the lower button only to decrease the gas rate the valve can be manipulate...

Page 13: ...he main flame position 6 Press and hold the large flame button in XFigure 12X XFigure 13X until clicking is heard fully open 7 The main burner will have cross lit from the pilot 8 Now the gas rate can...

Page 14: ...e to desired setting press the large flame to increase the flame height or small flame to decrease the flame height on the handset see XFigure 16X For fine adjustment tap the or buttons 5 To leave the...

Page 15: ...a further 10 seconds and slowly release The pilot should stay alight Repeat step 4 if necessary 6 Turn Manual knob anticlockwise to ON position 7 Turn the Gas Rate adjusting knob anticlockwise to ON...

Page 16: ...eceiver Unit 1 Remove the receiver unit from under the fire burner or from wherever positioned if mounted remotely and remove the battery compartment cover see XFigure 20X 2 Replace the old batteries...

Page 17: ...BATTERIES LOW OFF SWITCH HIGH SWITCH brown brown brown blue blue blue white black Figure 21 2 4 5BBattery Replacement Trim Switch Control 1 Remove ash pan cover to gain access to controls 2 Slide out...

Page 18: ...rvicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire to ensure that the release of fibres from t...

Page 19: ...and place 4 coals on the middle 4 ribs 5 Place them such that the fronts of the coals are in line with the front edges of the ribs Place the other two coals similarly on the extreme two ribs ensuring...

Page 20: ...g that the gaps left previously in step X1X are not blocked by the coals 10 Packing the coals too tightly together will result in a poor flame picture The best results come from a loose fuel build 11...

Page 21: ...s should be pressed in all the way and there should be small gaps between the pebbles see XFigure 29X 2 Now unpack the bag containing the Large Pebbles 3 For 16 choose 3 pebbles and place them on the...

Page 22: ...pattern has been achieved Constant moving of the pebbles causes the pebbles to disintegrate and or cause discolouration WARNING Do not touch the fire when it is alight The fire will remain very hot fo...

Page 23: ...xing Brackets Figure 34 Top Fixing Bracket Assembly Bottom Fixing Bracket Figure 35 Location of Bottom Fixing Brackets Figure 36 Bottom Fixing Bracket Assembly Figure 37 Figure 38 Figure 39 With the r...

Page 24: ...ements e g double glazing secondary double glazing draught proofing fitting extractor fans etc are carried out to the property it is essential to carry out a spillage test on the fire to ensure that t...

Page 25: ...ry Ceramic Fibres RCF we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags and clearly labelled as RCF waste RCF waste may be disposed of in suitably...

Page 26: ...pair of tweezers if available or a piece of fine soft wire pick out the lint from the lint guard 2 With the aid of a small nozzle attachment on your vacuum cleaner apply suction at the lint guard on...

Page 27: ...y removed the surface can then be re polished using 3M Scotchbrite pads Fine Grade Periodically it may be necessary to coat the entire surface in order to achieve a uniform finish This can be achieved...

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Page 29: ...usly been used with a solid fuel or oil fired appliance it should be swept before installing this gas fire The chimney must be inspected annually to ensure continued clearance of combustion products 2...

Page 30: ...8 mbar 5 3 mbar Injector Stereomatic Stereomatic Injector Size 2 off x 7 holes 0 67 0 40 Gas Inlet Connection 8mm 8mm Pilot SIT OxyPilot SIT OxyPilot Weight approx 15kg Efficiency Class Class II Clas...

Page 31: ...hearth is not required Burley Magiglo would recommend that a hearth or physical barrier be installed with this appliance However should you decide not to follow our recommendation and do not fit a hea...

Page 32: ...When fitting the fire in Northern Ireland NI purpose provided ventilation must be provided in accordance with the rules in force 5 In other EC countries equivalent rules in force must be used 3 7 16BC...

Page 33: ...tting the fire surround the hearth etc WARNING Do not handle the ceramic fireback at any time 3 8 1 45BPreparing the Firebox 1 Remove the two tray fixing screws from the bottom of the fire tray see di...

Page 34: ...Fireplace Opening 1 Ensure that the dimensions of the fireplace and builders openings are as suggested in earlier section If necessary remove any pre installed fireback or fireplace furniture 2 Mark...

Page 35: ...the eyelets 2 Feed the cable through the matching eyelets left cable into the left hand eyelet and the same with the right hand cable and then back into the holes at the bottom rear of the firebox En...

Page 36: ...ocedure 11 Prepare the gas line for final fixing 12 Replace the burner tray ensuring that the injector rail is located into the rear support bracket in the firebox 13 Fix the tray using the two tray f...

Page 37: ...de of the tray The cable connectors must be matched to the appropriately sized spade connector 4 Position the receiver under the heat shield as shown in XFigure 51X 5 Test the operation of the drive m...

Page 38: ...ng correct polarity The cable connectors must be matched to the appropriately sized spade connector Also ensure that the cable is neatly tucked away and not touching the underside of the tray 5 Fit th...

Page 39: ...ntrol X on page X9X 4 Proceed to Section X3 8 9X to commission the appliance 4xAA BATTERIES Figure 53 3 8 8 52BContinuation of Installation Total Control 1 Unpack the box containing the receiver and h...

Page 40: ...the information is given on the data badge of the appliance 6 If the correct pressure cannot be achieved then some potential causes of low pressure are a Supply pipes are not of large enough diameter...

Page 41: ...vice The fuel effect must be laid in accordance with the instructions prior to commencing the spillage test I there are any extractor fans in the nearby rooms then repeat the smoke match test with all...

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Page 43: ...hat may result during servicing procedure 3 Carefully remove all the fuel effect and place them to one side Any fuel effect that may contain any soot or debris may be carefully cleaned by brushing ver...

Page 44: ...y debris from the builders opening and inspect the chimney for any obstructions If any found remove them and if necessary sweep the chimney 6 Refit the firebox in the fireplace opening see instruction...

Page 45: ...soundness check on all gas joints broken during replacement of parts Follow instructions under Servicing Instructions to remove the burner tray from the firebox Place the ceramic fibre burner board i...

Page 46: ...ur screws 8 Replace the two front coal retaining brackets and whilst pressing them down evenly pressing them down tighten the four fixing nuts 9 Replace the burner tray in the firebox in reverse order...

Page 47: ...one piece You may have to manipulate the controls assembly to overcome any obstructions e g controls mounting bracket 6 Cut the cable tie Remove the thermocouple nut from the rear of the control valve...

Page 48: ...over 6 Turn the gas rate adjusting knob fully anticlockwise and gently manipulate the motor free from the valve see note See XFigure 62X XFigure 63X 7 Replace with new motor ensuring that the motor is...

Page 49: ...out the receiver from under the heat shield and remove the batteries 2 Gently pull out the HT lead and the valve cable from the receiver see XFigure 65X 3 Unscrew and remove the SW and TC connections...

Page 50: ...leased a Loose thermocouple connection at control valve end Remake thermocouple ensuring the connection is firm b Faulty Thermocouple Replace complete pilot assembly Pilot and main burner go out when...

Page 51: ...ll 4 AA batteries Remote Control will turn fire off but will not turn on Incorrect hand set operation Ensure two buttons are pressed to turn on A prolonged audible signal is heard when attempting to l...

Page 52: ...5 22BSchematic Wiring Diagram Trim Switch and Optimum Control HIGH SWITCH LOW OFF SWITCH Blue Blue Brown Black Black Black BATTERY BOX 4 CORE CABLE Black Blue Brown 6V White White White Brown White F...

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Page 56: ...K patents 2193802 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Magiglo Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 01572 7...

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