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10 

 

 

-  Loosen left blade guide arm’s lock handles and 

slides it to the right side as far as possible. 

-  Release blade tension by turning the blade 

tension handle counter-clockwise to the loosen 

position that blade will free. 

 

 

 

 

 

 

 

 

-  Remove the old blade from both wheels and out 

of each blade guide. 

 

    Caution:  Even dull blades are sharp to the 

skin!  Use extra caution handling band saw 

blades! 

-  Position the blade and making sure that the 

teeth are pointed downward in the cutting 

direction. 

-  Position the blade on the wheels. Twist blade 

slightly to allow it to slip into guides. 

-  Turn the blade tension handle to the tighten 

direction a little bit and check the blade to make 

sure back of the blade rests lightly against the 

wheel flange of the both wheels. 

-  Turn the blade tension handle to the Tighten 

position to tension the blade by the tension 

cylinder automatically. 

-  Replace the chip brush device so that it touches 

the blade and tighten setscrew. 

-  Close all covers and guards and fasten 

securely. Connect machine to power and run 

the blade freely for 1-2 minutes. 

-  Turn the power off and recheck the blade 

tension and chip brush.  If further adjustment is 

necessary disconnect the saw from the power. 

-  Close all covers and guards and fasten 

securely. Connect machine to power and run 

the blade freely for 1-2 minutes. 

-  Turn the power off and recheck the blade 

tension and chip brush.  If further adjustment is 

necessary disconnect the saw from the power 

source, make adjustments, and re-connect the 

power. 

 

5.9 

Laser guide device (optional) 

The laser guide has been set correctly before 

shipment. The laser guide - line works when 

machine power on, the red line will align and close 

with the blade. 

if  any  situations  have  to  readjust  Laser  device, 

see below pictures. 

-  A screw for moving the device forward or 

backward. 

-  B screw for moving the device downward or 

upward. 

-  Loosen C thumb knob for adjust the device 

angle. 

 

 

 

 

 

5.10  Install the vertical press on the vise jaws 

for bundle cutting (optional) 

 

-  Standard press capacity (W x H) 250~485 x 

150~240 mm.  Vise plates height 240 mm 

-  Special press capacity (W x H) 250~485 x 

300~400 mm.  Vise plates height 400 mm 

 

 

 

 

 

 

Wing nut 

Blade tension handle 

Loosen 

Tighten 

Laser guide device 

H1 

F  G 

Page 13

Instruction Manual for BS-461AS (B035A)

03/12/2014

Summary of Contents for BS-461AS

Page 1: ...INSTRUCTION MANUAL BS 461AS Dual Mitre Swivel Head Metal Cutting Band Saw 415V 600 x 440mm W x H Rectangle B035A Page 1 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 2: ...Page 2 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 3: ...djustment 6 4 3 Adjusting the cutting precision 6 4 4 Blade tracking adjustment Manual blade tension type 6 4 5 Blade tracking adjustment Hydraulic blade tension type optional 7 4 6 Placing the saw bl...

Page 4: ...ons maintenance or repairs must be performed in a well lit area or where there is sufficient light from extra sources to avoid the risk of accidents 1 2 The electrical equipment according to European...

Page 5: ...return trays first Installing three channeled L bracket Install three channeled L bracket to the back of the machine stand Attaching the brackets requires 6 hex head bolt 6 spring washers 6 washers an...

Page 6: ...coolant spray on to the floor 2 6 Securing to foundation Position the machine on a flat and level foundation of reinforced concrete Level machine and anchor it to the foundation with anchor bolts Mai...

Page 7: ...therefore is subject to changes The user must keep informed of the regulations at the time of disposal as these may differ from those described above 3 DESCRIPTION OF MACHINE PARTS 3 1 Control panel A...

Page 8: ...en close the blade cover as instructed below 1 Use one hand on the cover handle to hold the blade cover 2 Use the other hand to push in the safety plate Fig A so the bracket will release Fig B 3 Lower...

Page 9: ...screws X 3 Move guide seat Y up or down until a clearance of 003 to 005 between back of blade and thrust roller is obtained 4 Tighten two hex socket cap screws X 5 Repeat for other blade guide assemb...

Page 10: ...screw C and tracking nut B Connect machine to the power source 4 6 Placing the saw blade onto the drive wheel and flywheel Disconnect from power supply Remove the blade guards Turn the blade tension h...

Page 11: ...f power Unlock the saw bow by using the lock lever under the machine bench Rotate the saw bow to the desired cutting angle Refer to the scale to determine the proper angle Lock the cutting angle in pl...

Page 12: ...at the teeth are pointed downward in the cutting direction Position the blade on the wheels Make sure back of the blade rests lightly against the wheel flange of the both wheels Twist blade slightly t...

Page 13: ...y for 1 2 minutes Turn the power off and recheck the blade tension and chip brush If further adjustment is necessary disconnect the saw from the power Close all covers and guards and fasten securely C...

Page 14: ...ergency stopping There are two ways to stop the machine in an event of an emergency or improper operation For most situations use the stop switch 6 1 F Using the stop switch 6 1 F will not reset the c...

Page 15: ...ns Transport Installation in the section on Dismantling 7 7 Special maintenance Special maintenance must be conducted by skilled personnel We advise contacting your nearest dealer and or importer Othe...

Page 16: ...he cutting of mild carbon steel was 73db NOTE with the machine operating the noise level will vary according to the different materials being processed The user must therefore assess the intensity and...

Page 17: ...Page 17 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 18: ...15 SECTION A PARTS LIST Page 18 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 19: ...16 SECTION A PARTS LIST Page 19 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 20: ...17 Page 20 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 21: ...18 SECTION B PARTS LIST Page 21 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 22: ...19 SECTION B PARTS LIST Page 22 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 23: ...20 Page 23 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 24: ...21 SECTION C PARTS LIST Page 24 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 25: ...22 SECTION C PARTS LIST Page 25 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 26: ...23 Page 26 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 27: ...24 SECTION D PARTS LIST Page 27 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 28: ...25 Page 28 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 29: ...26 SECTION E PARTS LIST Page 29 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 30: ...27 Page 30 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 31: ...28 SECTION F PARTS LIST Page 31 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 32: ...29 Page 32 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 33: ...onnecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp an...

Page 34: ...entanglement with the bandsaw moving parts 8 Understand the machines controls Make sure you understand the use and operation of all controls 9 Power outage In the event of a power failure during use o...

Page 35: ...ommended for Purchase Buyer User Secure support Long heavy material Eliminate avoid loose clothing Long hair etc Wear gloves when changing blades Check blade tracking before starting Blade guide syste...

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