MachineryHouse BS-461AS, Instruction Manual

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TABLE OF CONTENTS
1 ACCIDENT PREVENTION AND SAFETY REGULATION .................................................................. 1
1.1 Advice for the operator ......................................................................................................................... 1
1.2 The electrical equipment according to European Standard" CENELEC EN 60204-1" ........................ 1
1.3 Warning labels ..................................................................................................................................... 1
1.4
Emergencies according to European Standard “CENELEC EN 60204
-1” .......................................... 1
2 MACHINE TRANSPORTATION AND INSTALLATION ....................................................................... 2
2.1 Machine dimensions ............................................................................................................................ 2
2.2 Transporting the machine .................................................................................................................... 2
2.3 Minimum requirements for housing the machine ................................................................................. 2
2.4 Installing the rear coolant return tray ................................................................................................... 2
2.5 Install the outlet tray, length stop device and mobile coolant trays. .................................................... 3
2.6 Securing to foundation ......................................................................................................................... 3
2.7 Leveling the machine ........................................................................................................................... 3
2.8 Deactivation of machine ....................................................................................................................... 4
3 DESCRIPTION OF MACHINE PARTS ................................................................................................ 4
3.1 Control panel ........................................................................................................................................ 4
3.2 The saw bow ........................................................................................................................................ 4
3.3 The vise system ................................................................................................................................... 4
3.4 The base .............................................................................................................................................. 4
3.5 Chip tray ............................................................................................................................................... 5
3.6 Blade broken micro switch ................................................................................................................... 5
3.7 Chip brush ............................................................................................................................................ 5
3.8 Open Blade Cover Safety Device ........................................................................................................ 5
3.9 Speed change dial ............................................................................................................................... 5
3.10 Blade angle scale ................................................................................................................................. 5
3.11 Attached coolant device ....................................................................................................................... 6
4 SET UP AND PRE-OPERATIONS ...................................................................................................... 6
4.1 Adjusting the tungsten carbide guides ................................................................................................. 6
4.2 Thrust Roller Adjustment ..................................................................................................................... 6
4.3 Adjusting the cutting precision ............................................................................................................. 6
4.4 Blade tracking adjustment (Manual blade tension type) ...................................................................... 6
4.5 Blade tracking adjustment (Hydraulic blade tension type) (optional) ................................................... 7
4.6 Placing the saw blade onto the drive wheel and flywheel.................................................................... 7
4.7 Hydraulic vise pressure (optional) ........................................................................................................ 7
5 OPERATION PREPARATIONS ........................................................................................................... 8
5.1 Setting the saw blade height ................................................................................................................ 8
5.2 Positioning the vise .............................................................................................................................. 8
5.3 Angle cutting ........................................................................................................................................ 8
5.4 Using the vise ....................................................................................................................................... 8
5.5 Adjusting the blade speed .................................................................................................................... 8
5.6 Changing the transmission belt ............................................................................................................ 9
5.7 Changing the blade (Manual blade tension type) ................................................................................ 9
5.8 Changing the blade (Hydraulic blade tension type) (optional) ............................................................. 9
5.9 Laser guide device (optional) ............................................................................................................. 10
5.10 Install the vertical press on the vise jaws for bundle cutting (optional) .............................................. 10
6 OPERATION CYCLE ......................................................................................................................... 11
6.1 Operation cycle .................................................................................................................................. 11
6.2 Stopping or emergency stopping ....................................................................................................... 11
7 ROUTINE AND SPECIAL MAINTENANCE ....................................................................................... 11
7.1 Daily maintenance.............................................................................................................................. 11
7.2 Weekly maintenance .......................................................................................................................... 11
7.3 Monthly maintenance ......................................................................................................................... 12
7.4 Six-monthly maintenance ................................................................................................................... 12
7.5 Oils for lubricating coolant .................................................................................................................. 12
7.6 Oil disposal ......................................................................................................................................... 12
7.7 Special maintenance .......................................................................................................................... 12
7.8 Changing gear oil ............................................................................................................................... 12
8 TECHNICAL CHARACTERISTICS .................................................................................................... 12
8.1 Table of cutting capacity and technical details .................................................................................. 12
8.2 NOISE TESTS ................................................................................................................................... 13
Page 3 Instruction Manual for BS-461AS (B035A) 03/12/2014