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2.5 

Install the outlet tray, length stop device 
and mobile coolant trays. 

 

Install the outlet tray and stop bar on to the 

machine after setting up the machine already as 

below steps: 

 

1.  Assemble the new outlet tray on to the 

machine by screw in the four screws on the 

both side as picture. Tighten the four screws 

after make sure the top of outlet surface same 

as table. 

 

 

 

2.  Install stop device on to the outlet tray at the 

right side by tighten four screws. 

 

 

 

 

 

3.  If miter cutting on the front way or move the 

vise to this side for another way miter cutting, 

the movable cover on the left side can be 

removed by pull handle up and out as arrow 

direction to remove it from being cut. 

 

 

Remove mobile cover by lift handle up and pull it 

out from the base as showing direction. 

 

 

 

There are four slots on the cover base after 

removing the mobile cover for this way miter 

cutting. 

 

Install the mobile cover to the four slots and push 

it to the right side to secure it. 

 

4.  They are two mobile coolant trays can be 

moved and used in miter cutting on front and 

rear side to prevent coolant spray on to the 

floor. 

 

 

 

 

 

2.6 

Securing to foundation 

Position the machine on a flat and level 

foundation of reinforced concrete.  Level machine 

and anchor it to the foundation with anchor bolts.  

Maintain a minimum distance of 800mm from the 

rear of the machine to the wall.  Position the 

anchors using screws and expansion plugs or tie 

rods sunk in cement. 

 

2.7 

Leveling the machine 

The operating accuracy of all precision machinery 

depends on the accuracy of the installation of the 

machine. Manufacturing tolerance of the machine 

can only be guaranteed if the machine is firmly 

and properly installed.  Once the machine is 

lowered on the prepared foundation, machinist 

levels should be used alternately on the vice slide 

plates and work feed table, adjust the left to right 

and front to back level of the machine with 

leveling bolts. 

- When leveling left to right level, adjust left side to 

be approximately 3mm higher than the level of the 

right side.  This will provide proper return of the 

cutting fluid.  After proper leveling of the machine, 

use anchor bolts to secure to the foundation. 

Caution: All leveling bolts should support the 

weight the machine evenly 

Outlet tray 

Mobile cover 

Mobile coolant tray 

Page 6

Instruction Manual for BS-461AS (B035A)

03/12/2014

Summary of Contents for BS-461AS

Page 1: ...INSTRUCTION MANUAL BS 461AS Dual Mitre Swivel Head Metal Cutting Band Saw 415V 600 x 440mm W x H Rectangle B035A Page 1 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 2: ...Page 2 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 3: ...djustment 6 4 3 Adjusting the cutting precision 6 4 4 Blade tracking adjustment Manual blade tension type 6 4 5 Blade tracking adjustment Hydraulic blade tension type optional 7 4 6 Placing the saw bl...

Page 4: ...ons maintenance or repairs must be performed in a well lit area or where there is sufficient light from extra sources to avoid the risk of accidents 1 2 The electrical equipment according to European...

Page 5: ...return trays first Installing three channeled L bracket Install three channeled L bracket to the back of the machine stand Attaching the brackets requires 6 hex head bolt 6 spring washers 6 washers an...

Page 6: ...coolant spray on to the floor 2 6 Securing to foundation Position the machine on a flat and level foundation of reinforced concrete Level machine and anchor it to the foundation with anchor bolts Mai...

Page 7: ...therefore is subject to changes The user must keep informed of the regulations at the time of disposal as these may differ from those described above 3 DESCRIPTION OF MACHINE PARTS 3 1 Control panel A...

Page 8: ...en close the blade cover as instructed below 1 Use one hand on the cover handle to hold the blade cover 2 Use the other hand to push in the safety plate Fig A so the bracket will release Fig B 3 Lower...

Page 9: ...screws X 3 Move guide seat Y up or down until a clearance of 003 to 005 between back of blade and thrust roller is obtained 4 Tighten two hex socket cap screws X 5 Repeat for other blade guide assemb...

Page 10: ...screw C and tracking nut B Connect machine to the power source 4 6 Placing the saw blade onto the drive wheel and flywheel Disconnect from power supply Remove the blade guards Turn the blade tension h...

Page 11: ...f power Unlock the saw bow by using the lock lever under the machine bench Rotate the saw bow to the desired cutting angle Refer to the scale to determine the proper angle Lock the cutting angle in pl...

Page 12: ...at the teeth are pointed downward in the cutting direction Position the blade on the wheels Make sure back of the blade rests lightly against the wheel flange of the both wheels Twist blade slightly t...

Page 13: ...y for 1 2 minutes Turn the power off and recheck the blade tension and chip brush If further adjustment is necessary disconnect the saw from the power Close all covers and guards and fasten securely C...

Page 14: ...ergency stopping There are two ways to stop the machine in an event of an emergency or improper operation For most situations use the stop switch 6 1 F Using the stop switch 6 1 F will not reset the c...

Page 15: ...ns Transport Installation in the section on Dismantling 7 7 Special maintenance Special maintenance must be conducted by skilled personnel We advise contacting your nearest dealer and or importer Othe...

Page 16: ...he cutting of mild carbon steel was 73db NOTE with the machine operating the noise level will vary according to the different materials being processed The user must therefore assess the intensity and...

Page 17: ...Page 17 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 18: ...15 SECTION A PARTS LIST Page 18 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 19: ...16 SECTION A PARTS LIST Page 19 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 20: ...17 Page 20 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 21: ...18 SECTION B PARTS LIST Page 21 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 22: ...19 SECTION B PARTS LIST Page 22 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 23: ...20 Page 23 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 24: ...21 SECTION C PARTS LIST Page 24 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 25: ...22 SECTION C PARTS LIST Page 25 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 26: ...23 Page 26 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 27: ...24 SECTION D PARTS LIST Page 27 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 28: ...25 Page 28 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 29: ...26 SECTION E PARTS LIST Page 29 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 30: ...27 Page 30 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 31: ...28 SECTION F PARTS LIST Page 31 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 32: ...29 Page 32 Instruction Manual for BS 461AS B035A 03 12 2014...

Page 33: ...onnecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp an...

Page 34: ...entanglement with the bandsaw moving parts 8 Understand the machines controls Make sure you understand the use and operation of all controls 9 Power outage In the event of a power failure during use o...

Page 35: ...ommended for Purchase Buyer User Secure support Long heavy material Eliminate avoid loose clothing Long hair etc Wear gloves when changing blades Check blade tracking before starting Blade guide syste...

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