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MacDon R1 Series, Installation Instructions Manual

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R1 Series Rotary Disc Pull-Type

1010571

R1 Series Rotary Disc Header

1027022

Published October 2019

© 2019 MacDon Industries, Ltd.

The information in this publication is based on the information available and in effect at the time of printing. MacDon
Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the
information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Summary of Contents for R1 Series

Page 1: ...R1 Series Rotary Disc Pull Types and Headers Eight and Ten Disc Cutterbar Kits MD 259517 and 259518 Installation Instructions 214497 Revision D Original Instruction The Harvesting Specialists...

Page 2: ...ation in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied...

Page 3: ...e Installation of this kit will take approximately 6 hours Conventions The following conventions are used in this document Right and left are determined from the operator s position The front of the d...

Page 4: ...and disclaimer statements Tech Pubs Introduction page i Changed kit part numbers from MD 259415 and 259416 to 259517 and 259518 ECN 58773 2 Parts List page 5 Replaced tool assembly MD 307769 with 3256...

Page 5: ...iven Drums 14 3 4 Removing Cutterbar Deflectors 17 3 5 Removing the R113 Cutterbar 18 3 6 Removing the R116 Cutterbar 19 3 7 Checking Cutterbar Lubricant Level 20 3 8 Removing Outboard Rock Guards 21...

Page 6: ......

Page 7: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Page 8: ...e glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitabl...

Page 9: ...machine function and or safety It may also shorten the machine s life To avoid injury or death from unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before...

Page 10: ......

Page 11: ...parts are included in this kit 1027397 1 2 3 Figure 2 1 Parts Included in the Cutterbar Kits Ref Part Number Description Quantity R113 R116 1 NSS CUTTERBAR 8 DISC QCB READY 1 2 NSS CUTTERBAR 10 DISC...

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Page 13: ...ening Cutterbar Doors Export Latches page 8 WARNING To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving th...

Page 14: ...ine and remove the key from the ignition before leaving the operator s seat for any reason 1 Pull types only Center the pull type beneath the hitch if both doors need to be opened 2 Shut down the engi...

Page 15: ...ion D 1023524 A Figure 3 5 Cutterbar Doors and Curtains Pull Type 1029785 A A Figure 3 6 Cutterbar Doors and Curtains Windrower Header 5 Lift up on doors A while pressing down on the latch INSTALLATIO...

Page 16: ...pes to prevent an unexpected fall before going under the machine 1029808 A Figure 3 7 Safety Props Right Shown Left Similar 2 Headers Pull lever A rotate toward header to release and lower the safety...

Page 17: ...anufacture so there may be some small differences between the drums in the illustration and the drums installed on your machine 3 3 1 Removing Driveline on an R113 Large Driven Drums To remove the ver...

Page 18: ...r plate B 1011327 A B C Figure 3 12 Top Plate and Drum Top 3 Remove four M10 hex flange head bolts A and remove top plate B and drum top C 1021850 A B B C Figure 3 13 Vertical Shield 4 Remove one M10...

Page 19: ...Drive and Driveline Assembly 6 Remove four M12 hex flange head bolts A and spacers securing driveline assembly B to hub drive C 1011143 A Figure 3 16 Driveline 7 Slide driveline A downwards and tilt...

Page 20: ...rge Driven Drums page 11 NOTE Retain all parts for reassembly unless otherwise stated 1024929 A B A A A Figure 3 17 Driven Drum 1 On the left side of the cutterbar remove four M10 hex flange head bolt...

Page 21: ...M10 hex flange head bolts C and vertical shield A 1024921 A B B Figure 3 21 Driveline Shield 5 Remove eight M8 hex flange head bolts A and two drum shields B 1011137 A A B C Figure 3 22 Driveline 6 Re...

Page 22: ...1024932 A Figure 3 23 Driveline 7 Slide driveline A downwards tilt it to the side and pull driveline up and out of drum NOTE For clarity illustration shows a cutaway view of drum and tube shield INSTA...

Page 23: ...ck of the cutterbar 2 Clean debris from deflectors and deflector area 3 Remove bolt C shared with the rock guard from the cutterbar on the outboard end of deflector Retain the hardware 4 Remove three...

Page 24: ...g device support the cutterbar from the front of the header 1027673 A B Figure 3 25 Skid Shoe Rear Side View 2 Remove nut and bolt A and allow skid shoe B to swing away from the cutterbar Repeat for o...

Page 25: ...vice support the cutterbar from the front of the header 1027673 A B Figure 3 27 Skid Shoe Rear Side View 2 Remove nut and bolt A and allow skid shoe B to swing away from the cutterbar Repeat for the r...

Page 26: ...spection Plug 2 Locate the level inspection plug A on the back side of the cutterbar inboard of the innermost drum 3 Clean the area around plug A Place a 5 liter 5 2 US qts capacity container under th...

Page 27: ...1 Left Outboard Rock Guard View from Rear 1 Locate rock guard B on the bottom outboard end of the cutterbar There is one guard on each end of the cutterbar 2 Remove the two hex head screws A washers a...

Page 28: ...lifting device position cutterbar A so that mounting holes in the frame line up with the holes in the cutterbar 2 Install one M20 x 2 5 x 65 bolt C Use three washers under the bolt head and three bef...

Page 29: ...A between the edge of support casting B and cutterbar C 9 Adjust the opposite side of the cutterbar to achieve the same measurement 1027697 A B Figure 3 37 Cutterbar Bottom View 10 Apply high strengt...

Page 30: ...two washers B into end of cutterbar through holes on the header frame Snug bolts but do NOT tighten at this time NOTE These bolts are also used to secure the outboard rock guard to the frame 1027652...

Page 31: ...3 41 Skid Shoe Rear Side View 17 Position skid shoe B as shown Install bolt washer and nut A Do NOT overtighten skid shoe must be able to rotate freely 18 Repeat Steps 13 page 24 to 17 page 25 on the...

Page 32: ...the cutterbar 2 On inner support B install one M20 x 2 5 x 50 bolt at location C Use one washer under the bolt head and one on top of the nut Snug bolts but do NOT tighten at this time 3 On inner supp...

Page 33: ...de of the cutterbar to achieve the same measurement 1027671 A B C D E F Figure 3 46 Cutterbar Bottom View 11 On inner support B apply high strength threadlocker Loctite 262 or equivalent on two M20 bo...

Page 34: ...shers B into end of cutterbar through holes on the header frame Snug bolts but do NOT tighten at this time NOTE These bolts are also used to secure the outboard rock guard to the frame 1027652 A B Fig...

Page 35: ...Rear Side View 19 Position outer skid shoe B as shown Install bolt washer and nut A Do NOT overtighten skid shoe must be able to rotate freely Repeat for inner skid shoe 20 Repeat Steps 15 page 28 to...

Page 36: ...ts retained from 3 3 1 Removing Driveline on an R113 Large Driven Drums page 11 1011147 A B C D Figure 3 51 Driveline 1 Lubricate spindle splines A For specifications refer to the header mower operato...

Page 37: ...of medium strength threadlocker Loctite 243 or equivalent around the threads of one M10 x 20 mm hex flange head bolt B and two M10 x 16 mm hex flange head bolts C Use bolts B and C to secure the vert...

Page 38: ...alent around the threads of an M10 hex flange head bolt D Install bolt D through cover plate A and vertical shield E Torque hardware to 61 Nm 45 lbf ft 10 Tighten bolts B and D 1011078 A B Figure 3 57...

Page 39: ...view of drum and tube shield 2 Insert driveline B at an angle and guide it past hub drive C and drum D 3 Insert splined spindle end A into splined bore of driveline B 1011137 A A B C Figure 3 59 Driv...

Page 40: ...ange head bolts C Use bolts B and C to secure the vertical shield in place Torque hardware to 61 Nm 45 lbf ft 1024925 A B C Figure 3 62 Driveline Shield 7 Position top plate B and drum top C onto the...

Page 41: ...hield E Torque hardware to 61 Nm 45 lbf ft 10 Tighten bolts B and D 1024929 A B A A A Figure 3 64 Driveline Shield 11 Position vertical driveshield B as shown at right Apply a bead of medium strength...

Page 42: ...B 4 Rotate the rock guard towards the center of the header until the tabs on the front of the rock guard are supported by the cutterbar 1027047 A B Figure 3 66 Outboard Rock Guard 5 Using a rubber ma...

Page 43: ...ngth threadlocker Loctite 242 or equivalent on two hex head screws C Loosely install with lock nuts 8 Install the M16 x 60 bolt A and one washer B as shown Torque bolts A and D to 251 Nm 185 lbf ft 9...

Page 44: ...rd at the outboard end of deflector 3 Secure the deflector to the cutterbar with three button socket head M10 bolts B and lock nuts Bolts are inserted into the cutterbar from the bottom 1024788 A B C...

Page 45: ...rs away from corners of doors when closing 1011300 A Figure 3 71 Cutterbar Doors and Curtains 1020932 A Figure 3 72 Cutterbar Doors and Curtains 1 Pull down on door A from the top to close 2 Ensure th...

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Page 48: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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