LuxaFlex EVO MagnaTrack Installation Manual Download Page 7 | Manualshive

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P a g e

HEADBOX INSTALLATION

•

Step 1 - Open the headbox

•

Step 2 - Holes on headbox backplate

•

Step 3 - Positioning and securing the headbox through the brackets.

Always secure the headbox back panel/end caps through the installation
brackets

•

Step 4 - Front cover retainment in reveal fits

STEP 1

Open the headbox front cover by removing
the screw in fig H1 shown below, note for
reveal applications this screw is no longer
required. (Hbox felt not pictured)

STEP 2

•

Select fasteners to mount the blind based on the substrate it is being fixed to.

•

Mark and drill the clearance holes on the headbox back plate or end caps for the
74mm universal bracket and electrical cable based on the finished fitting scenario
below and the fasteners selected above.

Mark and drill additional clearance holes through the headbox back plate at intervals
of (650 to 1750mm). Ensure the clearance hole for the electrical cable aligns with a
suitable position on the installation surface

Apply protection around clearance hole for electrical cable from motor and ensure
the clearance hole for the electrical cable is large enough to fit the plug through with
the protective coating in place.

Always secure the headbox back plate/end caps through the Installation brackets.

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Summary of Contents for EVO MagnaTrack

Page 1: ...EVO MagnaTrack Installation Manual ...

Page 2: ...TOOLS REQUIRED The following tools are required for installation Level Battery Drill Screwdrivers Hammer Drill Drill Bits Rubber Mallet MAGNET CARE HANDLING The magnetic field affects pacemakers so they need to be kept outside this range Do not cut the magnets They will blunt the cutting blade or shatter causing serious injury Do not powder coat the magnets The baking temperatures in the process r...

Page 3: ... TUBE IDLER END ASSEMBLY EXTERNAL CIRCLIPS 25 16MM SQR IDLER END PLATE R CLIP 26 16MM SQR IDLER END PLATE 27 52 007 063 52 008 XXX 52 009 000 16MM SQR IDLER END PLATE SCREWS 28 BOTTOM BAR 29 BOTTOM BAR PROBE HOUSING BLOCK 30 52 008 XXX BOTTOM BAR PROBE KEDER SCREWS 31 52 009 000 52 010 000 52 001 030 BOTTOM BAR PROBE SECURING SCREWS 32 1 LONG NEODYMIUM MAGNET 33 BOTTOM RAIL WEIGHTS 34 52 012 000 B...

Page 4: ...tended use ITEM TITLE DESCRIPTION Decking Screws 12g x 65mm minimum Used to fix channels Inside or Face Fit Roofing Cladding Hex Head Buildex 12g x 65mm minimum Available in Metal or Timber thread Used to fix universal brackets Ramplug Green Plug Ramset 65mm Length Used to fit to brick or concrete Dyna Bolt Ramset 6mm x 40mm Used to face fix channels Dyna Bolt Ramset 8mm x 50mm Used to fix univers...

Page 5: ...et based on the finished fitting scenario below Note The scenarios are for motor LHS Idle End RHS Minimum spacing required for recess fit In ceiling fit applications the bracket needs to be 27 mm to vertical wall so the evo MagnaTrack Channel is in the correct position and 102mm tube with skin does not rub drive DRIVE END IDLE END SCENARIO 1 FACE FIT FF SCENARIO 2 CEILING FIT ON FACE CFF SCENARIO ...

Page 6: ...eck the orientation of the motor idle plates are correct on the universal bracket Fix the first bracket in place using the fasteners selected above ensure the bracket is straight using a spirit level If required pack out the bracket STEP 4 Measure the overall width to position the 2nd bracket and ensure the tube assembly will fit between the brackets STEP 5 Repeat steps 1 to 3 for the second brack...

Page 7: ...s being fixed to Mark and drill the clearance holes on the headbox back plate or end caps for the 74mm universal bracket and electrical cable based on the finished fitting scenario below and the fasteners selected above Mark and drill additional clearance holes through the headbox back plate at intervals of 650 to 1750mm Ensure the clearance hole for the electrical cable aligns with a suitable pos...

Page 8: ...8 P a g e STEP 2 CONT DRIVE END IDLE END SCENARIO 1 FACE FIT FF SCENARIO 2 CEILING FIT ON FACE CFF SCENARIO 3 FACE FIT IN REVEAL FFR SCENARIO 4 CEILING FIT IN REVEAL CFR ...

Page 9: ...on fasteners selected for the idle side bracket Secure a fastener in the idle side bracket to hold headbox Scenario 2 CFF may need packers between the headbox back plate and installation surface to level the headbox Scenario 3 FFR and 4 CFR may need packers between the headbox end caps and installation surfaces to centre the headbox in reveal When the headbox is centred and level mark drill and se...

Page 10: ... MagnaTrack channels and front cover 4 Section 4 Donut adjustment and probe securing 5 Section 5 Assemble headbox if applicable REVEAL FIT 1 Section 1 2 Is reveal out of square over 20mm 2 NO Section 1 2 1 Install channels and front cover YES Section 1 2 2 Install U Channels and front cover 3 Section 2 2 Install roller tube 4 Section 3 2 Install bottom bar 5 Section 4 Donut adjustment and probe se...

Page 11: ...x The blind installation of the side channels varies depending on the fitting application Refer to the diagrams below to determine the installation method to follow Face Fit go to Section 1 1 Reveal Fit go to Section 1 2 STEP 2 Face Fit go to Section 1 1 Reveal Fit go To Section 1 2 ...

Page 12: ...12 P a g e FACE FIT APPLICATION ...

Page 13: ...e holes and don t pinch the cables between the motor head and the bracket Scenario 1 60mm octagonal tube installation with 102mm main tube skin is not shown INSERT DRIVE END INTO UNIVERSAL BRACKET FIRST INSERT IDLE END INTO UNIVERSAL BRACKET SECOND THEN INSTALL THE RESPECTIVE RETAINMENT PINS CLIPS Scenario 2 78mm tube installation skin and bottom rail is not shown INSERT DRIVE END INTO UNIVERSAL B...

Page 14: ... fasteners based on what substrate channels are being attached to Depending on the fasteners chosen this dictates the horizontal position of the holes See FIG J1 Mark and drill the clearance holes for the fasteners as required from the diagrams below NOTES Wood screws to have at least 65mm embedment Masonry screws to have at least 40 mm embedment If side channels need to be trimmed perform this at...

Page 15: ...nto skin Use silicon spray to lubricate the bottom rail and bottom of fabric groove to reduce friction Slide the bottom rail onto the fabric The keder tail is folded up so it is out of the way during this process Stop at the spline NOTE THE BOTTOM RAIL IS HEAVY BOTTOM RAIL MUST BE SUPPORTED WHILE FEEDING BOTTOM RAIL TO ENSURE NO DAMAGE TO THE FABRIC SKIN ...

Page 16: ...to the slot Ensure the flap of the keder is fully inside the slot on the probe before securing fig B1 Fasten the probe screws into the keder flaps fig B2 Slide the bottom rail over the probe and screws 12 22 mm so the probe can be installed on the other side then repeat the process fig B3 Note the brush will also slide in the bottom rail Slide bottom rail back to the middle position once both prob...

Page 17: ... wall fig F1 Feed the keder into the funnel screen guide notch fig F2 Slide the channel up to butt up to the headbox fig F3 For scenarios with no headbox refer to fig F4 F5 F6 This is extremely important for correct operation If the side channel is mounted too low the bottom rail will come out and the skin will no longer be retained Position with no headbox brackets on face ...

Page 18: ...18 P a g e Position with no headbox brackets on ceiling STEP 2 Align and secure the side channels STEP 3 Repeat steps Section 3 1 1 2 for the other side ...

Page 19: ...19 P a g e REVEAL FIT INSTALLATION ...

Page 20: ...20 P a g e SECTION 1 2 REVEAL FIT PREPARATION STEP 1 Remove screen guide as per below schematic STEP 2 Go to section 1 2 1 for reveal fit ...

Page 21: ...pare the Evo MagnaTrack Channels Select fasteners based on what substrate channels are being attached to Depending on the fasteners chosen this dictates the horizontal position of the holes Mark and drill the clearance holes for the fasteners as required from the diagrams below ...

Page 22: ...22 P a g e STEP 2 Install Evo MagnaTrack Channels STEP 3 Repeat steps 1 and 2 for other side ...

Page 23: ...les and don t pinch the cables between the motor head and the bracket Scenario 1 60mm octagonal tube installation with 102mm main tube skin is not shown INSERT DRIVE END INTO UNIVERSAL BRACKET FIRST INSERT IDLE END INTO UNIVERSAL BRACKET SECOND THEN INSTALL THE RESPECTIVE RETAINMENT PINS CLIPS Scenario 2 78mm tube installation skin and bottom rail is hidden INSERT DRIVE END INTO UNIVERSAL BRACKET ...

Page 24: ... bottom rail onto skin Use silicon spray to lubricate the bottom rail and bottom of fabric groove to reduce friction Slide the bottom rail onto the fabric The keder tail is folded up so it is out of the way during this process Stop at the spline NOTE THE BOTTOM RAIL IS HEAVY BOTTOM RAIL MUST BE SUPPORTED WHILE FEEDING BOTTOM RAIL TO ENSURE NO DAMAGE TO THE FABRIC SKIN ...

Page 25: ... keder is fully inside the slot on the probe before securing fig B1 Fasten the probe screws into the keder flaps fig B2 Slide the bottom rail over the probe and screws 12 22 mm so the probe can be installed on the other side then repeat the process fig B3 Note the brush will also slide in the bottom rail Slide bottom rail back to the middle position once both probes are located inside the bottom r...

Page 26: ...26 P a g e B Feed screen guide onto drive end keder Fitting the screen guide on the drive end top view with funnel and end caps hidden ...

Page 27: ...e idle end probe flush with bottom rail by fastening the screw through the bottom rail brush from under the bottom rail Secure 55mm from end of bottom rail Do not secure the probes under 55 mm from each end of the bottom rail as the screw will slip because it will catch the slot for the keder If the screw needs to be refastened go to 65 mm from end of bottom rail E Feeding idle side into screen gu...

Page 28: ...28 P a g e F Fitting the screen guide on the idle side top view with funnel and end caps hidden G Fitting the idle end keder into the screen guide ...

Page 29: ...29 P a g e H Remove tube from idle end ...

Page 30: ...il and feed the keder into the funnel fig R3 4 Lower the bottom rail into the Evo MagnaTrack Channel fig R4 R5 5 Replace the idle end in the bracket with the retainment pin fig R6 I Secure the probes so bottom rail won t rub on the screen guide Using the longer screws from the probe bag secure the motor end probe after running the blind up and down a few times Ensure probe or bottom rail is not ru...

Page 31: ...wards the tube centre 3 to 5mm at a time The smile can also be reduced by pulling down on the bottom rail on the side s affected when the bottom rail is at the top limit This allows the fabric skin to settle If bottom rail has a frown lower the blind to maximum drop and move both donuts away from tube centre 3 to 5mm at a time If only one side of the bottom rail has a smile frown lower the blind t...

Page 32: ...32 P a g e STEP 2 Probe Positioning Check bottom rail and skin is centred between the screen guides Check bottom rail does not rub on screen guide ...

Page 33: ... a g e SECTION 5 0 REPLACE HEADBOX FRONT COVER FACE FIT Replace headbox front cover as per headbox installation step 1 fig H1 REVEAL FIT Replace headbox front cover as per headbox installation step 4 fig H3 ...

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