Lutz 0123-420 Instructions Manual Download Page 9

9

0698-501 B200 - 08/2020

en

Personnel qualification

•  Ensure that personnel tasked with work on the pump have read and understood these instructions and 

all associated applicable documents, particularly safety, maintenance and servicing information, before 

they start work.

•  Clarify responsibilities, competencies and monitoring of the personnel.

•  Ensure that all work is carried out by technical qualified personnel only:

 -  Assembly, servicing, maintenance work

 -  Work on the electrics

•  Personnel to be trained must only work on the pump under the supervision of technical personnel.

Statutory warranty

•  During the guarantee period, obtain the manufacturer's permission for modifications, maintenance 

work or alterations.

•  Use only original parts.

Duties of the personnel

•  Observe the notices on the pump and maintain them in a legible state.

•  Use protective equipment where necessary.

•  Only perform work on the pump during downtime.

•  Ensure that the motor is disconnected before you carry out assembly and maintenance work.

•  After completing all the work on the motor, remount the safety devices in accordance with specifications.

2.2 Proper use

•  The pump may only be installed horizontally.

•  Only operate the pump outside the container.

•  The pump may only be used to pump the agreed liquids (

 contract data sheet, 

 Appendix, table 1 

- table of materials).

•  Ambient temperature -20°C up to 40°C

•  Dry running must be avoided.

 -  Ensure that the pump is commissioned only with liquid and is never operated without pump 

medium.

•  Pump tubes delivered without a motor require completion to a pump unit in accordance with the 

specifications of the machinery directive 2006/42/EC.

If the product and supplied accessories are used for other purposes than the intended purpose, it is the 

responsibility of the user to check the suitability and admissibility. Product use not confirmed in writing 

by the manufacturer absolves the manufacturer of any liability. 

The manufacturer is not liable for consequences of incorrect treatment, use, maintenance, servicing and 

operation of the appliance, as well as normal wear and tear. The same applies if faults arise from inter

-

vention or configurations on the part of the user not confirmed by the manufacturer.

Summary of Contents for 0123-420

Page 1: ...the original instructions HORIZONTAL PUMP TUBE for container IBC Type B200 SS 41 R MS B200 PVDF 41 R MS B200 PURE SS 41 R MS B200 Ex PURE SS 41 R MS en Read this operating instructions before start up...

Page 2: ...2 0698 501 B200 08 2020 en Fig 2 Fig 3 Fig 4 Fig 5...

Page 3: ...3 0698 501 B200 08 2020 en Fig 6 Fig 7...

Page 4: ...4 0698 501 B200 08 2020 en...

Page 5: ...n 12 4 Transport and storage 13 4 1Transport 13 4 2Storage 13 5 Installation Assembly and connection 13 5 1Assembly of pump tube and motor 13 5 2Fasten the pump tube to the container IBC 14 5 3Safe us...

Page 6: ...ons and the additional valid documents in particular the safety information and warnings Observe additional regulations and instructions concerning the plant Qualified personnel installer Read observe...

Page 7: ...3 Warnings and consequences in case of non compliance Symbol Meaning Safety information Comply with all measures that are marked with a safety sign to prevent injuries or death i Information Recommend...

Page 8: ...lfunction stop the pump immediately and enlist a responsible person to rectify the malfunction In addition to the overall documentation observe the statutory or other safety and accident preven tion r...

Page 9: ...nance work Aftercompletingalltheworkonthemotor remountthesafetydevicesinaccordancewithspecifications 2 2 Proper use The pump may only be installed horizontally Only operate the pump outside the contai...

Page 10: ...al motor must not be exposed to weather or be splashed with liquid Use hoses only in perfect and tested condition operating instructions hose lines For pump tubes made of PVDF following applies Do not...

Page 11: ...g 1A Fig 1B Pump outlet G 1 1 4 AG Tri Clamp DN 32 Hand wheel Locking screw Fastening for clips Tri Clamp locking clamp DN 32 Tri Clamp connecting piece DN 40 Connection for equipotential bonding Wing...

Page 12: ...available Drive Universal motor Compressed air motor Explosion proof motors Pump tube Material Stainless steel SS 1 4571 PVDF Sealing with mechanical seal MS Types of impeller axial impeller R 3 3 Fun...

Page 13: ...oxication when handling hazardous liquids The valve spool on the container IBC may only be opened if it is ensured that pump hose and shut off valve are professionally mounted When starting up ensure...

Page 14: ...less steel pumps the clip is fixed on the lifting eye and for pumps made of PVDF on the hand wheel Pump types made of stainless steel can also be firmly installed in a pipeline which is designed for t...

Page 15: ...herwise flow out uncontrolled NOTICE Damage of property as a result of dry running Pump tube may never run dry 6 1 Taking out of operation WARNING Danger of injury and intoxication when handling hazar...

Page 16: ...gent Follow the safety instructions for the detergent Only clean pump tube and motor outside the explosion hazard area For cleaning the pump made of stainless steel the rotating pump part must also be...

Page 17: ...accurately completed document of compliance 9 Waste disposal Plastic parts can become contaminated by poisonous or radioactive liquids to the extent to make cleaning insufficient WARNING Danger of po...

Page 18: ...on groups IIA and IIB and the temperature classes T1 to T4 The pump corresponds to category 2 when used as intended 10 2 Identification II 2 G Ex h IIB T4 Gb 10 3 Special conditions Ensure that additi...

Page 19: ...ty remove the paint and dirt from the clamping points Equipotential bond between the containers to be emptied and to be filled via a conductive substrate e g a conductive grating Ensure that a conduct...

Page 20: ...s a highly conductive transition between hose and pump tube as well as the nozzle With poorly conductive transitions Earthing all conductive parts Identify and examine hose lines and armatures accordi...

Page 21: ...200 PURE Order No 0151 401 B200 PURE Order No 0151 402 B200 Ex PURE Order No 0151 403 B200 Ex PURE Order No 0151 404 B200 PVDF Order No 0123 420 Table 1 Table of materials Max operating temp C F Pump...

Page 22: ...es specified in the table are reduced when pumping liquids with a density of more than 1 kg dm Motor MI 4 MA ME II 3 MA ME II 5 MA ME II 7 ME II 8 MD1xL MD2xL Pump tube B200 1 1 1 2 1 3 1 4 1 4 2 8 B2...

Page 23: ...16 ATEX D117 Relevant European Directives ATEX 2014 34 EU Machinery Directive 2006 42 EG Applicable harmonized standards EN ISO 12100 2010 EN 1127 12011 EN 809 1998 A1 2009 AC 2010 EN ISO 80079 36 201...

Page 24: ...pen GmbH Erlenstra e 5 7 D 97877 Wertheim Tel 49 93 42 8 79 0 Fax 49 93 42 87 94 04 e mail info lutz pumpen de http www lutz pumpen de Subject to technical changes 08 2020 Order No 0698 501 Printed in...

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