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Lumberjack TS254SW, Safety And Operating Manual

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Lumberjack TS254SW Safety And Operating Manual Download Page 34

 

 

 

 

 

 

 

 

Summary of Contents for TS254SW

Page 1: ...TS254SW 254mm Table Saw with Side Extension Foldable Stand TS254SW ORIGINAL INSTRUCTIONS SAFETY AND OPERATING MANUAL ...

Page 2: ...all information necessary for using the product safely and to ensure its long service life Closely observe all safety information in these instructions General Power Tool Safety Warnings 01 Symbols Cable Rating Chart 05 Machine Details and Product Features 06 Assembly 08 Operation 14 Working Advice 18 Maintenance and Service 19 Lumberjack Guarantee 21 Declaration of Conformity 23 Parts List 24 Par...

Page 3: ... the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp loc...

Page 4: ... the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cut...

Page 5: ...move freely Always adjust the blade guard in such a manner that it faces loosely against the work piece when sawing Never clamp the blade guard when it is open c Never reach behind the saw blade in order to hold the work piece remove saw dust wood chips or for any other reason The clearance of your hand to the rotating saw blade is too small d Guide the work piece against the saw blade only when t...

Page 6: ...able regularly and have a damaged cable repaired only through an authorised customer service agent Replace damaged extension cables This will ensure that the safety of the power tool is maintained s Store the machine in a safe manner when not being used The storage location must be dry and lockable This prevents the machine from storage damage and from being operated by untrained persons s Never l...

Page 7: ...es Caution Wear ear defenders The impact of noise can cause damage to hearing Amperes 7 5M 15M 25M 30M 45M 60M 0 2 0 6 6 6 6 6 6 2 1 3 4 6 6 6 6 6 6 3 5 5 0 6 6 6 6 10 15 5 1 7 1 10 10 10 10 15 15 7 1 12 0 15 15 15 15 20 20 12 1 20 0 20 20 20 20 25 Caution Risk of Injury Do not reach into the running saw blade Caution Wear a dust mask ...

Page 8: ...e Fence Blade Wrench Intended Use The power tool is intended as a stationary machine for making straight lengthways and crossways cuts in wood The capacity of the power tool is designed for sawing hardwood and softwood The power tool is not suitable for cutting aluminium or other non ferrous metals or alloys Product Features 1 Saw Blade Protector 2 Fence 3 Extension table 4 Bench Inlay 5 Locking h...

Page 9: ...TS254SW 07 PRODUCT FEATURES ...

Page 10: ...d by an authorised service centre Dust extraction Dusts from materials such as lead containing paint some types of wood minerals and metal maybe harmful to health Touching of inhaling the dusts can cause allergic reactions and or ailments of the respiratory tract of the user or persons in the vicinity Certain dusts such as oak or beech dust are considered carcinogenic particularly in combination w...

Page 11: ...ble spring leg as shown in Fig A5 You can rotate it clockwise or anticlockwise for your desired length A5 Folding instructions Hold and support the table edge unlock the legs at the wheel end B1 Lower the wheels to the ground allowing the legs to swing under B2 Stand the table on end fold up and lock the lower legs unlock the upper legs B3 Swing down the legs and lock B4 ...

Page 12: ... tight Release the splitter locking lever by pulling the lever up Pull the splitter up to the working position holes should align with the two pins on the fixture Lock the splitter by pushing the splitter locking lever down NOTE Make sure the splitter is locked securely Place the blade throat plate back on To adjust the splitter to be in the storage position Repeat steps 1 to 3 described above and...

Page 13: ...e Cover Place protective cover 1 above the splitting wedge 14 so that the screw fits into the slit of the splitting wedge Push the Protective cover 1 in to the bottom of the opening Adjusting the extension table and extension rail The extension table can be opened and closed by the locking handle 5 When the locking handle is in the DOWN position the extensions table is locked in place see Fig G1 W...

Page 14: ...ip fence Release the locking handle by pulling it upward Mount the rip fence onto the table so that the side with the indicator is on the scale side of the table See Fig I1 Start by sliding the front of the rip fence onto the front side of the table so that the front locking plate contacts the front side of the table then push down on the back of the rip fence so that the fence is level on the tab...

Page 15: ...of the rip fence with supplied allen key and adjust the rip fence angle so it is at a 90 angle See Fig J1 Move the Rip fence to contact the side of the blade the zero point and then check that the rip fence position indicator is on the 0 mark on the scale If it is not loosen the screw c and position the indicator on 0 and then retighten the screw See Fig J2 NOTE The Blade Guard and splitter will n...

Page 16: ...separates the two pieces of wood that result after the work piece is pushed through the saw blade The splitter prevents binding and kickback Rip fence This rip fence is used for all ripping operations Never rip freehand without the fence in place and securely locked Mitre gauge The mitre gauge 5 is used for performing cross cuts and mitre cuts and mitre cuts The gauge head is locked in the desired...

Page 17: ...or fingers to contact the blade c Always lock the angle of the mitre gauge when in use d Except for when making rip cuts remove the rip fence from the table e Make sure the blade guard is mounted for all through sawing operations the blade cuts through the entire thickness of the wood Re attach the guard immediately after finishing dado molding or rebating cuts f The blade should extend approximat...

Page 18: ...vel adjustment lock are locked Ripping Ripping is cutting a piece of wood with the grain This is down use the rip fence Position the fence to the desired width of the rip cut and lock it in place Before starting to rip make sure 1 The rip fence is parallel to the saw blade 2 The splitter is properly aligned with the saw blade When ripping long boards or large panels always use a work piece support...

Page 19: ...e wood with the finished side up 3 Always have a proper support for the wood as it comes out of the blade 4 Make a test cut for important cuts 5 Always use the correct blade depth setting The top of the blade teeth should clear the top of the material being cut by 1 8 3mm to 1 4 6mm 6 Inspect the work piece for knots or nails before beginning a cut 7 Always use clean sharp properly set blades Neve...

Page 20: ...d bent work pieces The work piece must always have a straight edge to face against the parallel guide Always keep store the push stick with the power tool Position of the Operator Do not stand in a line with the saw blade in front of the machine Always stand aside of the saw blade This protects your body against possible kickback Keep hands fingers and arms away from the rotating saw blade Observe...

Page 21: ...aise the blade to the highest possible position 3 To keep the arbor from rotating place the spanners on the flange flats 4 Place the wrench on the arbor nut 5 Turn the wrench clockwise to tighten counterclockwise to loosen Loosen and remove the arbor nut 6 Remove the flange and pull the blade off the motor shaft To install the blade 1 Install new blade onto motor shaft and assemble flange 2 Turn t...

Page 22: ... cuts 1 Dull blade 2 Blade mounted backward 3 Gum or resin on blade 4 Incorrect blade for work 1 Replace blade 2 Turn blade around 3 Remove blade and clean 4 Change to correct blade Material kicked back from the blade 1 Rip fence is out of adjustment 2 Splitter is not in line with blade 3 Feeding stock without rip fence 4 Dull blade 5 Bevel knob is not tight 1 Align rip fence with mitre gauge groo...

Page 23: ...ected to wear at different rates depending on usage 1 2 7 The product has not been used for hire purposes 1 2 8 The product has been purchased by you as the guarantee is not transferable from a private sale 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the product to you In our experience many initial problems with machines that are thought to be fa...

Page 24: ...product for any commercial business or resale purposes and we have no liability to you for any loss of profit loss of business business interruption or loss of business opportunity 3 2 This Guarantee does not confer any rights other than these expressly set out above and does not cover any claims for consequential loss or damage This Guarantee is offered as an extra benefit and does not affect you...

Page 25: ...TABLE SAW TS254SW Is in compliance with the regulations included in the Directives 2006 95 EC EC DECLARATION OF CONFORMITY Certificate for EC type examination delivered by TÜV SÜD Product Service GmbH Zerifizierstelle RIDLERSTRAaße 65 80339 München Germany Registration No N8M 15 04 44390 937 Person who declares Bill Evans 01 08 2017 The Director ...

Page 26: ...42 Screw 13 Big hand wheel 43 Pointer 14 Ø6 big flat washer 44 Compress spring 15 Small handle 45 Screw B 16 Ø 8 flat washer 46 Friction pad 17 M6 screw 47 Stopper A 18 Angle location 48 Pin axis A 19 M5x14 screw 49 Clamping screw 20 Gear rack 50 Clamping block 21 M4x12 screw 51 Spring pin 22 M4x8 screw 52 Pin axis B 23 Pointer of body 53 Eccentric wheel 24 Ø4 spring 54 Handle body 25 M4 screw 55 ...

Page 27: ...otate support 2 102 Ø4 washer 73 Rotate bar 2 103 6202 bearing 74 Rotate location board 104 Screw bar 75 M6x12 screw 105 Rotor 76 M10 screw 106 629bearing 77 Ø10 flat washer 107 ST4 8x60 screw 78 Fasten location block 108 Stator 79 Saw blade guard2 109 Fan shroud 80 ST3 9x12 screw 110 Motor housing 81 Cover block 111 Brush holder 82 M14screw 112 Carbon brush 83 Outer pressure board 113 Brush holde...

Page 28: ... 133 M6x35 screw 162 Fence fasten block2 134 Riving knife 163 Spring3 135 Riving knife pressure board 1 164 Control screw 136 Riving knife pressure board 2 165 Triangle block 137 Clamp screw 166 Table insert 138 Ø 3x15 pin 167 Table insert washer1 139 Riving knife knob cover 168 Table insert washer2 140 Lock handle 169 Extension bar cover 141 Ø5x11pin 170 M4x8 screw 142 Small connecting rod 171 M6...

Page 29: ...217 Wrench 190 Long pressure board 218 Wrench 191 Weldment of extension board in work table 219 Wrench 192 Control bar3 220 Ø20 shaft jump ring 193 Extension fasten piece 221 ST4 8x20 screw 194 Ø6 inner jump ring 222 Roller pressure board 195 Spring2 223 Roller shaft 196 M8 screw left 224 Wheel 197 Hexagon control screw 236 M6x35 screw 198 M8screw 237 Plastic cover for fence in cross cut gauge 1 1...

Page 30: ...TS254SW 28 Parts Diagram ...

Page 31: ... second 05 Wheel 19 Plastic support leg first 06 M8 locknut 20 Right support leg 07 M6 locknut 21 Support of roller 1 08 Washer 22 Support of roller 2 09 Lock piece 23 M6 8 inner hex screw 10 M6 45 outer hex bolt 24 Ø20 shaft jump ring 11 Locking cap 25 Ø20 ø32 1 5 flat washer 12 Cylinder pin 2 5 14 26 ST4 8 12 cross self tapping screw 13 Locking knob 27 Hex boltm8 35 14 Locking knob s spring 28 8...

Page 32: ...TS254SW 30 Parts Diagram ...

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