Lumag BSW66GL Operator'S Manual Download

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Distribution Limited

Petrol Band Saw Mill

Operator’s Manual

BSW66GL

FOR YOUR SAFETY

READ AND UNDERSTAND THE ENTIRE MANUAL

BEFORE OPERATING THIS MACHINE

Summary of Contents for BSW66GL

Page 1: ...Distribution Limited Petrol Band Saw Mill Operator s Manual BSW66GL FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE...

Page 2: ......

Page 3: ...EMBLY INSTRUCTIONS 9 SAWMILLSET UPPROCEDURES 18 LOAD AND LOCK LOG CANTS ON THE BED 24 BLADE SLIDABLE GUARD ADJUSTMENT 25 CUTTING HEIGHT ADJUSTMENT 27 HOW TO RELEASE THE SAW BLADE 27 RUN YOUR SAWMILL 2...

Page 4: ...If you have any questions relative to a particular application DO NOT use the machine until you have first contacted us to determine if it can or should be performed on the product For technical quest...

Page 5: ...guard D Lever throttle control E Log support F Log clamp hidden behind G Log bed H Safety switch I Band wheel guard J T handle for saw blade tensioning K Fluid reservoir for saw blade cooling L Plug...

Page 6: ...apped in the machine during the work Tie up long hair before working with the bandsaw mill Always wear approved protective glasses when working with the machine Always wear approved protective face ma...

Page 7: ...d do not use it if it appears to have been modified by others Never use any accessories apart from those that are recommended in this user manual Warning A broken bandsaw blade can eject bandsaw blade...

Page 8: ...og bed crossbars Before each occasion of use Check that the operator is wearing the prescribed personal protective equipment maintenance as prescribed has been carried out the bandsaw blade is station...

Page 9: ...or other persons preferably in a locked room Only store the machine in the place with a condition temperature at 25 to 55 C Only transport the machine in weather conditions at 25 to 55 C Maintenance W...

Page 10: ...a minimum of 4 off of the ground This will allow for easy cleanup of sawdust from under the tracks and height adjustment of the log supports Attach track cross supports to L channel with the provided...

Page 11: ...y can be bolted Depending on how many track sections are being used select a log clamp position that will secure the log firmly against the log supports Insert log supports into track cross supports a...

Page 12: ...allet that the sawmill crate was strapped to The blanket will prevent the blade guard covers from becoming scratched Using a minimum of two people or a mechanical advantage system remove the head asse...

Page 13: ...nd square vertical post If they don t a 13mm wrench will need to be used to tighten the adjustment nut This will allow the clamps to lock on the post better With one person on each post stand the head...

Page 14: ...top cross support holes Tighten using an 18mm socket Place the measuring scale bracket as shown above and insert bolts and nuts It is important to alternate tightening of the nuts top then bottom to...

Page 15: ...own above Attach the cable bolts to the brackets on the sawmill head as shown above It is ideal to lower the sawmill head all the way down to the deck Once this is done adjust the two bolts so that th...

Page 16: ...and lock them with the T bolts Please refer the above picture Connect the lock pin cable to the guiding wheel locking handle Fix the cable to the L handle with the 3 nylon ties To make sure the engine...

Page 17: ...t on a torque wrench to tighten the T handle to 25 N M torque to achieve proper blade tension See above right image Note It is very important to take the tension off of the blade by turning the T hand...

Page 18: ...gasoline or engine oil when it is shipped Furthermore the engine is equipped with an oil alert system meaning that if the crankcase oil level is low or empty the power is cut to the spark plug and it...

Page 19: ...lide on the engine mounting plate turn the 16mm nut on the horizontal stud in the clockwise direction This will pull the engine towards the stud and apply more tension on the belt Do this step increme...

Page 20: ...bandwheel on both sides If an adjustment on either side is required the below steps will detail this procedure Loosen the blade guide assembly bolt with a 16mm socket The round shaft should now be fre...

Page 21: ...ade to run more forward on the bandwheel Turn the bolt a 1 2 turn and re tension the blade Wearing gloves spin the bandwheel with your hand and observe how the blade has changed tracking Measure the d...

Page 22: ...be free to slide up and down Loosen the blade guide assembly bolt with a 16mm socket The round shaft should now be free to slide back and forth Position it so that there is a paper width gap between...

Page 23: ...cant hook load the suitable log to the bed of the sawmill Push the log cant to the Supports and make sure there is no space left between the log cant and the Supports For supports use Refer to page 1...

Page 24: ...two T bolts on the tube showed above in the red circle and then slid the blade guard left right to adjust the blade length for cutting Put the Head stopper to the correct position as the above pictur...

Page 25: ...ight be sure to lock the two Cam lock handles before start engine How to release the blocked band saw blade 1 Stop the motor engine and then unplug the plug or remove the spark plug on the petrol engi...

Page 26: ...e circuit breaker 10A with RCD module 30mA shall be installed for supplying electric power to this machine in order to protect people against electrical shock due to indirect shock 2 Turn on the twist...

Page 27: ...r blade tension set 2 REPLACING BELTS Never attempt the below with the engine running As a safety precaution remove the spark plug cap Gloves and safety glasses must be worn when replacing the belts T...

Page 28: ...the tension off of the belt The old belt can be removed and the new belt can be installed Tension the new belt and refer to the BELT TENSION instructions described in the sawmill set up section of th...

Page 29: ...33 5 Install new blade Refer to P 33 6 Slow feed rate down and push head slower Blades are breaking 1 Too many blade sharpening 2 Inadequate blade tension 3 Improper blade guide set up 4 Improper bla...

Page 30: ...m 1m 10 Motor engine 5 5kW S1 302cc 11 Vertical adjusting Manual Manual 12 Horizontal adjusting Manual Manual 13 Max Feed speed Manual Manual 14 Bandwheel diameter 480mm 480mm 15 Bandwheel width 25mm...

Page 31: ...is a correlation between the emission and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that influences the actual level of exposure...

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