Lubemaster OS600 Standard Operating Instructions And Parts Manual Download Page 25

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Lubemaster OS600 Std
3102 Operating Manual V2020.01

Page

PARTS

LIST

Component

Part

Part No.

Qty

CENTRIFUGE

OS600 Centrifuge

CF60012

OS600 Rotor Assembly

CF6001A

OS600 O-Ring Set

CF6001G

OS600 O-Ring Set (Viton)

CF6001G1

PUMPS/ MOTORS

Haight U40 Pump

PMPH40

Seal Kit BUNA mechanical

PMPH40E

Seal Kit VITON mechanical

PMPH40C

N100 Pump Drive Coupling Set

PMPCOU-N100

WEG Motor 2.2kW 6P 940RPM

99415MTR6P

WEG Motor 2.2kW 4P 1440 RPM

99415MTR4P

B2 Pump Flange

PMPFB2

Bell Housing

99BH100-112

Solenoid 24V 1 ½” NC

99SOL2411/2

SWITCH BOX

Dual Reversing Pump Starter

9910SWB600std

24VAC/DC Shinko Temp Controller

9910TC24V

Contactor 3P 4kW 24VAC Coil

9910C2

Motor Overload Protection

9910MOP1

S/S Enclosure 300x500x150

9910SSENC

Transformer 415V 100VA 50Hz

9910TR415

Panel Light Bulbs 24V AC/DC Green

9910LB1G

Panel Light Bulbs 24V AC/DC Red

9910LB1R

Main Isolating Switch 32A 3P

9910MIS1

Selector SW 2Pos WH

9910SW2PWH

Main SW Off-Rev 3P 32A

9910SWM1

Switch Pff-Rev 3P 25A Panel Mt

9910SWPM

Timer Delay 1C/O

5-10HR

9910TD

VACUUM CHAMBER

ISO Mounts

9910VCMB2

08 Brass Ball-Valve c/w SS Lever

SFBV-SSBV08

HEATER

10 Brass Ball-Valve c/w SS Lever

SFBV-SSBV10

240/415V 4kW Oil Immersion Heater
500mm long

9910HE04

PT100 & Thermowell

9910THW

HOLDING TANK

Mini Float Switch Top Mount

9910MFLW

WHEELS & AXLES

Wheels Pneumatic Solid Fill

9910WHLSTD

T296 Spring

WH-SPRT296

SUCTION STRAINER

1 ½” In

-Line Filter

HYDF-INLF11/2GA2-230

120um Cartridge SS

E13-05

Magnetic Core 2-230

9910SS2-230IN

AIR/ VACUUM SYS

20PM M Adaptor ¼”

HYDA-1/4 BSPTM20PMNITTO

Vacuum Ejector

PNUP-VACEJECT

Summary of Contents for OS600 Standard

Page 1: ... following patent applications Australia 2003277964 New Zealand 540199 Europe 1 563 037 USA 10 533403 International 10 5334 472 Woolcock Street PO Box 7942 Garbutt Qld 4814 Australia P 61 7 4728 7777 F 61 7 4728 7799 W www cleanoilservices com E mail cleanoilservices com ABN 89 058 024 936 L U B E M A S T E R A U S T R A L I A P T Y L T D ...

Page 2: ..._____________________________________________________11 4 3 STARTING THE LUBEMASTER____________________________________________________________11 4 4 POST START CHECKS AND SETTINGS ______________________________________________________13 4 5 CLEANING THE CENTRIFUGE ROTOR ______________________________________________________16 4 6 CLEANING LUBEMASTER TO CHANGE OIL TYPE ____________________________...

Page 3: ...Lubemaster OS600 Std 3102 Operating Manual V2020 01 Page 4 of 29 1 SAFETY PROCEDURES 1 1 SAFE LIFTING ...

Page 4: ...IN PREFERENCE TO PULLING DO NOT PUSH THE MACHINE DOWN HILL ON SLOPES OR ACROSS ROUGH UNEVEN GROUND ALWAYS USE TWO PEOPLE TO MOVE THE MACHINE NEVER TOW A LUBEMASTER BEHIND A VEHICLE BE SURE POWER LEAD AND HOSES ARE ROLLED UP BEFORE MOVING THE MACHINE TAKE CARE WHEN HANDLING THE ROTOR AS ANY DAMAGE CAN CAUSE AN IMBALANCE IT IS A HIGHLY BALANCED APPARATUS ...

Page 5: ...G THE POWER BOX BE SURE THAT MAIN PLUG IS DISCONNECTED FROM POWER SUPPLY ALWAYS OPERATE THE LUBEMASTER FROM AN RCD PROTECTED CIRCUIT All Lubemaster components and equipment are built to IP66 specification however common sense prevails and it is not recommended to spray hoses especially high pressure washers directly onto the control panel Outdoor exposure to the elements will not affect the operat...

Page 6: ...will need washing periodically the frequency depending on the condition of the oil being cleaned This strainer is designed solely to protect the pump from large particles The onboard holding tank is designed to hold 200 litres of oil The tank is 300 litre which allows room in the tank for foaming should it occur The oil level should never raise high in the top site glass as room for expansion must...

Page 7: ...l to use as a condition monitoring method to inspect contaminant type and check for abnormal wear particles which can tell us a lot about the operation within the machine By careful identification of the residue removed from a system the operator has an opportunity to take corrective action to prevent or reduce the amount of contamination which may be entering the system thus presenting the opport...

Page 8: ...ctly on the suction and return Check all hose connections for leaks Feel for rotor vibration in centrifuge and that speed is building Turn on heater and set for desired temperature Turn on vacuum and adjust to desired setting 0 5 to 0 75Bar Check rotor vibration again for intense vibration Watch for signs of oil or mist emissions from the vacuum generator Check oil level in equipment and top up if...

Page 9: ... drain oil into the Lubemaster Allow to suck disconnected for no more than 1 minute Turn off pump at the PUMP switch Turn off the main isolation prior to servicing Fully service and drain machine components if moving to a different oil grade or type Allow 10 minutes for the rotor to stop spinning and for the oil to drain from the rotor Run the pumps for 30 seconds after drain time to empty drained...

Page 10: ...rn on the equipment at a point as far from the suction as possible to create as much flow through the oil sump as possible check that hose and fitting are tight and sealed on both ends It is good practice to try and connect hoses as far as possible away from each other suction one end return the other to create wherever possible a flow through situation within the system This will have the effect ...

Page 11: ...check all fittings for tightness on both hose ends and check power lead for safe positioning CAUTION Set suction and delivery valves to the desired position on the Lubemaster taking care that the correct function is selected If valves are not set correctly oil can be removed entirely from the equipment being cleaned leaving it to run dry DO NOT RETURN OIL TO THE LUBEMASTER TANK IF MACHINERY IS RUN...

Page 12: ...t exceed 130psi and should show a steady reduction as the system settles down and warms up Slightly higher than normal set pressures may be experienced with cold gear oils and these pressures will drop as the oil warms up and becomes less viscous System should settle down to a steady operating pressure at around 100 psi and pressure should not be seen to be fluctuating If pressure is not stable ca...

Page 13: ...the correct oil flow path is occurring particularly when filtering as a dialysis whilst machinery is on line Check all hoses and fittings for signs of leaking After about 5 minutes of running check the sight glass in the Lubemaster tank to ensure that the oil is not entering the holding tank oil in the holding tank could be oil draining from the machinery Remember that the Lubemaster holds approxi...

Page 14: ... will reach high operating speed and the higher the speed and intensity of vibration the higher the speed A good intense high speed vibration should be evident as operating conditions are reached if the rotor is not spinning at high speed the rotor may not be working hence the machine is not functioning correctly Once a good intense rotor speed is observed consistent with the rotor spinning above ...

Page 15: ...e time to stabilise Check again for oil leaks and that all functions are operating as expected On switching on the vacuum switch water could be noted to run from the bottom of the air filter chamber near the solenoid This is normal and is nothing to do with the vacuum dehydrator and is in fact condensation being collected from the air supply and automatically drained Air will also be heard to esca...

Page 16: ...200 holds 2 kg Operators will quickly learn the optimum frequency of service as they become familiar with the Lubemaster operation in their applications It is not recommended to allow the rotor to completely fill with dirt Whilst this will not harm the machine the oil will simply pass through a full rotor which will not function to clean the oil The fuller the rotor the less effective it becomes e...

Page 17: ... from the rotor Remove the clamp from the rotor cover and remove cover by unscrewing the top nut all threads are right hand Place a bucket handy to the rotor and lift the rotor off the spindle immediately into a bucket or container Remember that the centrifuge base will now become a receptacle for airborne dust and must be kept covered while the rotor is removed otherwise dust will enter the circu...

Page 18: ...right in a clean area ready for assembly Next clean the O ring and separator plate and lightly oil Place the O ring on the base perimeter and locate the balance marks on the base Place the separator plate on the base and be sure that it sits neat and free Never force to align the separator Lightly oil the rotor sleeve and place it on the base checking that the O ring is not damaged as the sleeve f...

Page 19: ...vided firm the nut without over tightening The nut need only be screwed firmly into position hand tight with the spanner provided Wipe the large base O ring and surrounding area free of contamination and lubricate the top and bottom rotor bearing surfaces Place the rotor over the spindle taking care not to trap the fingers as the rotor settles Do not drop the rotor onto the bearings as bearing dam...

Page 20: ... components which may retain the previous oil Clean the machine externally All components are rated to IP66 and can be washed However it is not recommended to spray water on the power box unnecessarily Whilst the machine remains running turn off the suction at the plant and remove the suction hose elevating the hose to allow remaining oil to be sucked out as much as possible Do not run the machine...

Page 21: ... chamber This chamber could contain up to 10 litres of oil Drain the tank by removing the plug next to the front wheel check that tank is empty before removing the plug Be sure to seal the plug thread on reassembly Inside of the holding tank can be cleaned if necessary by removing the square plate on the tank top behind the supply motor ...

Page 22: ...f the suction strainer assembly by removing the top of the housing Drain the housing via the bottom drain tap Tip the element assembly over a bucket to drain all remaining oil Take the element assembly to the cleaning station and unscrew the nut from the main body The strainer is attached to the head end of the body take care not to damage the strainer whilst dismantling Wash the strainer free of ...

Page 23: ...ut not tight once it has contacted the O ring but do not over tighten 4 8 SETTING THE PUMP PRESSURE Normally it will not be necessary to alter the pump pressure once they have been set although occasionally adjustment may be necessary Never exceed 100 psi 6 bar operating pressure as excessive pressure can cause the rotor to expand and distort and consequently will become inoperative The pressure i...

Page 24: ...he vacuum turned on 5 2 ELECTRICAL PROTECTION Several devices have been installed to protect the electrical circuit and equipment as follows a The main PUMP switch controls all other circuits The heater or the Vacuum system cannot be activated without the pumps running b The control box cannot be opened with the main safety switch turned on The main circuit switch must be in the off position to en...

Page 25: ...tion 9910MOP1 S S Enclosure 300x500x150 9910SSENC Transformer 415V 100VA 50Hz 9910TR415 Panel Light Bulbs 24V AC DC Green 9910LB1G Panel Light Bulbs 24V AC DC Red 9910LB1R Main Isolating Switch 32A 3P 9910MIS1 Selector SW 2Pos WH 9910SW2PWH Main SW Off Rev 3P 32A 9910SWM1 Switch Pff Rev 3P 25A Panel Mt 9910SWPM Timer Delay 1C O 5 10HR 9910TD VACUUM CHAMBER ISO Mounts 9910VCMB2 08 Brass Ball Valve ...

Page 26: ...24V Solenoid 99SOL241 4 1 3um Breather B103 1 Breather Base Assembly B1BA 1 Bar PSI Compound Vacuum Gauge 9910GCV1 1 Bar PSI Pressure Gauge 9910GP1 1 DN2 400 BSP Hose 1200LG HYDH 1 4BSPDN2 630 1200MM 1 DN2 400 BSP Hose 400LG HYDH 1 4BSPDN2 630 400MM 1 Blk 8mm Hose PNUH 8MMBLK 1 Pressure switch 9910GPS1 1 HOSE KITS 1 Hose Assy 5M 99HA11 2 1 Hose Assy 5M 99HA11 4 10mm Blue Airline Assy 99HAAIR IN LI...

Page 27: ...Lubemaster OS600 Std 3102 Operating Manual V2020 01 Page 27 of 29 7 DIAGRAMS 7 1 ELECTRICAL CIRCUIT ...

Page 28: ...Lubemaster OS600 Std 3102 Operating Manual V2020 01 Page 28 of 29 7 2 P ID ...

Page 29: ...Lubemaster OS600 Std 3102 Operating Manual V2020 01 Page 29 of 29 8 CE CERTIFICATION ...

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