Sukup U-Trough Power Sweep Owner'S Installation & Operations Manual Download Page 1

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ATE

EVISIONS

AGE

01/31/2020 – Updated bin sweep & scraper installation instructions ..............................................................13-16

Updated Cluster Buster installation instructions ........................................................................22-23

Updated statement on verifying suitability of bin for use with power sweep .................................. 24

Updated &/or added parts/assemblies drawings & parts lists ..................... 26-27, 32, 34-36, 40, 42

U Trough Power Sweep

with

Extended Center Sump

Owner’s Installation & Operation Manual

Manual L143541

©Sukup Manufacturing Co.

01/31/2020

Sukup Manufacturing Co.

1555 255th Street, Box 677

Sheffield, Iowa, USA 50475-0677

Phone: 641-892-4222

Fax: 641-892-4629

Website: www.sukup.com

E-mail: [email protected]

Summary of Contents for U-Trough Power Sweep

Page 1: ...for use with power sweep 24 Updated or added parts assemblies drawings parts lists 26 27 32 34 36 40 42 U Trough Power Sweep with Extended Center Sump Owner s Installation Operation Manual Manual L143541 Sukup Manufacturing Co 01 31 2020 Sukup Manufacturing Co 1555 255th Street Box 677 Sheffield Iowa USA 50475 0677 Phone 641 892 4222 Fax 641 892 4629 Website www sukup com E mail info sukup com ...

Page 2: ...__________________ DISCLAIMER Bin sweeps will vary in performance based on grain condition and condition of bin floor Any capacities provided by Sukup Manufacturing Co are based on dry clean corn and ideal conditions It may take two passes over a given area to remove grain with a layer of grain remaining on floor afterward TABLE OF CONTENTS Limited Warranty 3 Safety 4 Dimensions 8 Preparation Inst...

Page 3: ...Limited Warranty 3 ...

Page 4: ...azards and safety precautions that need to be taken to avoid personal injury or death Always keep children away from bins and vehicles with flowing grain Make no unauthorized modifications to machine Modifications may endanger function and or safety of unit Keep unit in good working condition Keep shields in place Replace worn or missing shields free of charge by contacting Sukup Manufacturing Co ...

Page 5: ... parts Keep all shields in place SHUT OFF AND LOCK OUT all power before servicing Failure to follow precautions above could result in death or serious injury WARNING Metal is slippery when wet To avoid falls never carry items if climbing on bin Maintain secure hand and foothold if climbing on bin Failure to do so could result in death or serious injury CAUTION Metal edges are sharp To avoid injury...

Page 6: ...s 1 and 4 are shipped with this manual in separate packet A3399 and have mounting instructions inside packet IMPORTANT If suggested locations are not clearly visible place safety decals in a more suitable area Never cover up any existing safety decals 1 DECAL L0281 WARNING To avoid serious injury or death Mount this decal on bin sheet near door handle 2 DECAL L0271 DANGER Shield missing Do not ope...

Page 7: ...Safety 7 Decal Placement for U Trough Power Sweep Fig 1 shows placement of safety decals and instructional sticker for U Trough Power Sweep with extended center sump Fig 1 ...

Page 8: ...ns IMPORTANT Dimensions are based on nominal bin diameters listed and provide approximate measurements or 1 for planning and layout purposes POWERHEAD DIMENSIONS BIN DIA A B C D E F 24 192 200 72 57 49 12 27 210 218 72 57 49 12 30 228 236 72 57 49 12 33 246 254 72 57 49 12 36 264 272 72 57 49 12 42 300 308 72 57 49 12 48 336 344 72 58 50 13 54 372 380 73 58 50 13 60 408 416 73 58 50 13 Fig 2 ...

Page 9: ...Dimensions 9 See Fig 4 for dimensions of 20 incline powerhead Fig 4 20 incline powerhead dimensions ...

Page 10: ...nch must be formed when foundation is poured Use a cut off wheel to remove rear tabs as shown in Fig 5 to allow flush fit between concrete and center sump Position U Trough as shown in Fig 5 so top of gearbox is at exact center IMPORTANT Ensure U Trough is level and parallel with top of floor Use shims if needed A two piece metal plate may need to be field fabricated and placed around U Trough for...

Page 11: ... and position top gearbox in exact center of bin NOTE If bin does not have a walk through door top gearbox must be removed and U Trough must be slid in through hole in bin wall To remove top gearbox remove rear compartment cover and chain cover See Fig 7 Loosen gearbox support nuts and chain tensioning nut Remove four mounting plate bolts Push gearbox back then pull up to remove Once trough is ins...

Page 12: ...f bin floor See flooring installation manual Install floor flashing Sweep moves clockwise Ensure that flashing is overlaid so sweep wheel steps up Fig 9 Install sump flanges as shown in Fig 10 Fasten to floor with self drilling screws Fig 10 ...

Page 13: ...h holes in backboard mount See Fig 12 Insert pin and secure it with two 2 5 16 bolts one on each end Attach backboard to top gearbox as shown in Fig 13 using previously installed backboard mount bracket Slide a 1 1 8 spacer over each stud protruding from gearbox then slide studs through backboard mount bracket Slide a flat washer over each stud and then a lock washer Secure with 7 16 nut on each b...

Page 14: ... x 3 4 bolts flat washers Attach extension plate support bracket and stiffener bracket as shown in Fig 16 using 3 8 x 3 4 bolts flat washers NOTE On reclaim shield there are three holes in each of the three sets of holes for mounting extension plate Use the middle hole in each set NOTE If bin has a stirring machine trim its down augers to avoid contact with sweep and 17 wheel Minimum clearance fro...

Page 15: ...flange nuts Image 2 shows sweep stop retracted to let sweep pass BACKBOARD SCRAPER INSTALLATION 1 Attach scrapers to backboard using 3 8 x 1 carriage bolts with heads of bolts on auger side of backboard See Fig 17 Place scraper s short side flat against backboard as shown and align scraper holes with slots See Fig 18 Adjust scraper sections so bottoms are just below auger as shown in Fig 17 Tighte...

Page 16: ... make sure there is nothing on floor that will catch on scrapers DANGER KEEP AWAY when auger is running Entanglement with rotating auger will cause death or serious injury 4 If scrapers catch on anything stop unload system and remove obstacle If it cannot be removed raise scraper section that was hitting obstacle until it clears Back up sweep a couple feet exit bin and resume test 5 Once scrapers ...

Page 17: ...ock washers and flat washers for smaller motors 6 Mount motor pulley onto motor shaft Secure with key and setscrew or with bushing if so equipped 7 Attach large pulley to shaft extending from powerhead Place 1 4 key in slot on pulley and align with keyway in unload shaft Align pulleys and tighten setscrews on large pulley 8 Place belts on pulleys Adjust tension by turning bolt on bottom of motor m...

Page 18: ...n Fig 20 to allow access to incline input shaft 3 Slide incline up to U Trough and guide input shaft into unload auger Provide temporary support 4 Connect incline to trough using 1 2 13 x 1 1 4 bolts as shown in Fig 20 5 Secure incline shaft to auger using previously removed bolts Reinstall cover Fig 20 Attaching incline to U Trough ...

Page 19: ...ten chains to fully support incline Fig 21 Attaching chains to incline 8 Remove outer section of belt shield Install motor Use 1 2 x 1 3 4 bolts nuts lock washers and flat washers in parts sack for 15 20hp motors Use 3 8 x 1 3 4 bolts nuts lock washers and flat washers for smaller motors 9 Attach 14 triple groove pulley to power shaft using key and bushing See Table 3 10 Attach small pulley to mot...

Page 20: ...d trough using 1 2 hardware provided 5 Support extension as shown in Fig 22 Ensure supports attach to solid surface and that weight of trough is evenly distributed Chains may be used to support end of extension nearest to bin wall See Fig 21 and Step 6 on previous page for attachment of brackets to bin sidewall Loop chains through holes in near end of extension and secure each chain using a 5 16 x...

Page 21: ...d Close and latch belt guard IMPORTANT Check and adjust belt tension after first five 5 and 24 hours of operation then during regular maintenance at least twice yearly Belt Cross Section Smallest Pulley Diameter Range RPM Range Belt Deflection Setting Deflection 1 64 of belt span Uncogged Single V Belts Uncogged Banded V Belts Cogged V Belts Cogged Banded V Belts Used Belt New Belt Used Belt New B...

Page 22: ...nd attach other end to backboard using U bolt 1 4 for 6 unit 3 8 for 8 or 10 See Fig 24 Fig 24 Insert 1 4 cable not provided through hole in bin and push through torsion bar and conduit so cable extends about 15 from conduit See Table 5 on next page for recommended cable length Leave enough cable outside of bin to attach drill Mark cable at bin wall to serve as a guide for when other end is over s...

Page 23: ...se TO OPERATE From outside of bin remove alignment rod and insert 1 4 cable through torsion bar and conduit Push cable until it comes into contact with grain over sump Attach variable speed drill to cable and turn drill on Push spinning cable in and out until clog is broken up and grain is moving NOTE If cable does not turn when drill is activated pull back slightly NOTICE Before engaging sweep ma...

Page 24: ...sump and first intermediate sump See Fig 25 Unload grain from these sumps until gravity flow stops NOTICE To prevent overloading of U Trough during gravity unloading do not open center sump all the way or exceed 6 000 bu hr To unload at maximum capacity monitor motor current and open sump just enough to run at or just below rated full load current 2 Re position rack and pinion opener handle and op...

Page 25: ...ain breaking Grain piling in center of bin Make sure center sump gate is fully open 3 Connector link coming off Connector link is on backwards The connector link clip needs to have the closed end leading the chain around LUBRICATION Use 140 weight gear oil in gearboxes Gearboxes should be checked every time bin is empty Check plugs are on back of gearboxes Gearboxes should be about half full Add g...

Page 26: ...Parts Assemblies 26 PARTS ASSEMBLIES COMPLETE U TROUGH ...

Page 27: ...rmediate sump flashing assy EU0834 18 Bin collar upper 1 EU0835 19 Bin collar lower 1 EU0836 20 Trough 1 21 Drive shaft 1 EU8210 22 Cluster Buster center tube 1 EU8217 23 Screw 5 16 18 x 1 2 J0537 24 Screw 5 16 18 x 1 1 2 2 J0565 25 Screw 3 8 16 x 1 3 J0606 26 Screw 3 8 16 x 1 self drilling 4 J06062 27 Carriage bolt 3 8 x 1 J06064 28 U bolt 3 8 16 x 1 1 4 J0644 29 Screw 3 8 16 x 2 1 4 4 J0652 30 S...

Page 28: ...Parts Assemblies 28 U TROUGH BODY ASSEMBLY ...

Page 29: ... end 1 EU0828 25 Rack pinion opener cover 1 EU0846 26 Clutch handle 1 EU0847 27 Center sump grate 3 EU0849 28 Center sump assy 1 EU0900 29 Auger 10 x 20 inner EU1460 30 Auger 10 x 10 4 1 4 outer 31 Rolled trough weldment 120 1 EU5200 32 Rolled trough weldment 72 EU5201 33 Rolled trough weldment 67 1 2 EU5216 34 Roller bearing 1 1 2 3 8 bore J0045 35 Screw 1 4 14 x 3 4 self drilling J04965 36 Screw...

Page 30: ...Parts Assemblies 30 U TROUGH POWER SWEEP DRIVE HOUSING ...

Page 31: ...62 24 Drive shaft 1 EU8210 25 Key 1 4 sq x 3 4 1 G7508 26 Flange bearing 1 w collar 1 J0003 27 Roller bearing 1 1 2 3 8 bore 8 J0045 28 Screw 3 8 24 x 1 8 J0605 29 Screw 3 8 16 x 1 5 J0606 30 Screw 3 8 16 x 1 1 4 23 J06112 31 Screw 3 8 16 x 1 1 4 1 J06161 32 Carriage bolt 3 8 x 2 1 J0651 33 Screw 7 16 14 x 1 1 2 2 J0710 34 Stud bolt 7 16 14 x 2 3 4 4 J07211 35 Screw 1 2 20 x 1 1 4 8 J0724 36 Screw...

Page 32: ... Auger 69 5 EU8222 9 Auger connector shaft 1 1 4 OD 13 long EU9044 10 Screw 3 8 16 x 1 4 J0606 11 Bolt 3 8 16 x 1 1 4 J0616 12 Square U bolt 3 8 16 J0644 13 Screw 3 8 16 x 2 1 4 J0652 14 Huckbolt 1 4 x 5 8 J0892 15 Huckbolt sleeve 1 4 J0893 16 Lock nut 3 8 16 nylon J1024 17 Lock nut 3 8 16 J1025 18 Flat washer 3 8 J1117 19 Flat washer 1 1 8 J1157 20 Tubing 1 1 4 sq 21 Decal Danger Auger Running 1 ...

Page 33: ...0 Key 3 8 x 1 1 4 1 G5315 11 Bearing 1 3 8 ID 1 J0027 12 Cup 3 3 8 OD 1 J0028 13 Cup 2 23 32 OD 3 J0115 14 Tapered bearing 1 3 8 3 J0120 15 Screw 3 8 24 x 1 18 J0612 16 Thin nylon lock nut 1 1 8 12 1 J1067 17 Split lock washer 3 8 18 J1205 18 Machine bushing 1 3 8 x 10ga 1 J1275 19 Street elbow 1 2 90 1 J2520 20 1 2 center sunk hex head plug 2 J2615 21 1 2 center sunk head vented plug 1 J2616 22 S...

Page 34: ...8 x 1 8 J0527 15 Lock nut 3 4 16 1 J1055 16 Split lock washer 5 16 8 J1200 17 Machine bushing 3 4 x 1 1 4 14ga 1 J1260 18 Machine bushing 1 1 4 14ga 1 J1273 19 Machine bushing 1 3 8 10ga 1 J1275 20 1 2 center sunk hex head plug 2 J2615 21 1 2 center sunk head vented plug 1 J2616 22 Snap ring 1 37 1 J3589 23 Snap ring 1 3 4 1 J35981 24 Drive in grease zerk 1 4 1 J3605 25 Soft plug 1 7 8 1 J6980 26 ...

Page 35: ...1 5 8 OD 2 J00703 11 Bushing 3 4 ID 1 3 4 OD 4 J00745 12 Thrust washer 3 4 ID 1 1 4 OD 3 J00746 13 Bushing 1 15 16 ID 2 1 8 OD 1 J00817 14 Screw 1 4 20 x 1 2 1 J05083 15 Screw 5 16 18 x 3 12 J05952 16 Screw 5 8 11 x 1 1 2 1 J0781 17 Split lock washer 5 16 12 J1200 18 Split lock washer 5 8 1 J1218 19 Machine bushing 3 4 x 1 1 4 14ga 3 J1260 20 Connector link 40 chain 3 J1745 21 Snap ring 1 3 4 1 J3...

Page 36: ...ubber treads or E73492 01 for a single black rubber tread NOTE Green poly tread is for use on Hawk Cut flashing Black rubber tread is for use on perforated flashing ITEM DESCRIPTION 10 PART QTY 1 Drive wheel w green tread E73491 1 2 Shield bracket E7381 1 3 Reclaim shield extension plate E7397 1 4 Gearbox w mount EU8246 1 5 Brace E7412 1 6 Reclaim shield E7416 1 7 Screw 3 8 16 x 3 4 J0605 10 8 Fla...

Page 37: ... EU1175 10 Shield brace 2 EU1176 11 Flange bearing w lock collar 1 1 4 2 J0010 12 Screw 3 8 16 x 1 14 J0611 13 Screw 1 2 13 x 2 1 2 2 J0746 14 Screw 3 4 10 x 6 1 J0824 15 Hex nut 3 8 16 4 J1020 16 Hex nut 1 2 13 2 J1040 17 Hex nut 3 4 10 1 J1051 18 Lock washer 3 8 4 J1205 19 Lock washer 1 2 2 J1215 20 Washer 3 4 x 1 1 4 14ga 9 J1260 21 Hairpin clip 12 x 2 1 2 2 J5412 22 Decal Do Not Enter Bin 1 L0...

Page 38: ...Parts Assemblies 38 U TROUGH 20 INCLINE POWERHEAD EU1180 ...

Page 39: ...U joint cover 1 EU1188 22 Shield brace 2 EU1189 23 Key 3 8 x 1 5 8 4 G5316 24 Four bolt flange bearing 2 1 J00493 25 Screw 5 16 18 x 1 4 J0537 26 Screw 3 8 16 x 1 self drilling 4 J06062 27 Screw 3 8 16 x 1 56 J0611 28 Screw 7 16 14 x 3 4 J0722 29 Screw 1 2 13 x 1 1 2 8 J0730 30 Screw 1 2 13 x 3 4 J0750 31 Screw 1 2 13 x 3 1 2 5 J0754 32 Screw 5 8 11 x 2 4 J0791 33 Screw 3 4 10 x 6 2 J0824 34 Lock ...

Page 40: ...J0750 4 Lock nut 1 2 13 6 J1042 REF DESCRIPTION QTY PART Rear carrier wheel kit E6099 1 Rear carrier wheel bracket left 1 E7741 2 Rear carrier wheel bracket right 1 E7740 3 Rubber wheel 6 w bushing 1 J7271 4 U bolt 3 8 16 4 J0644 5 Bolt 3 8 16 x 3 1 4 1 J0663 6 Flat washer 3 8 2 J1117 7 Hex nut 3 8 16 8 J1020 8 Split lock washer 3 8 8 J1205 9 Lock nut 3 8 16 1 J1025 ...

Page 41: ...acket 1 E5352 2 Clutch shifter arm weldment 1 EU0907 3 Bearing 3 4 cam follower 2 J0035 4 Screw 3 8 16 x 1 2 J0606 5 Lock nut 3 8 16 2 J1025 6 Hex nut 3 8 24 2 J1030 7 Split lock washer 3 8 4 J1205 REF DESCRIPTION QTY PART 1 Bearing support weldment 1 EU1261 2 Bearing 1 1811 ID 2 8346 OD 1 J00599 3 Snap ring 2 047 1 J35991 ...

Page 42: ...HING REF DESCRIPTION QTY 10 PART 1 Bearing support bracket 1 E60912 2 Bearing support stiffener 1 E60913 3 Bearing keeper 2 EU8204 4 Bushing wood 1 1 4 ID 1 J0096 5 Screw 3 8 16 x 1 1 2 2 J0627 6 Lock nut 3 8 16 2 J1025 7 Flat washer 3 8 2 J1117 ...

Page 43: ... 1 215T 1 3 8 143 H5300 3 215T 1 3 8 94 H5310 15 3 254T 1 5 8 141 H6110 20 3 256T 1 5 8 188 H6610 All motors are TEFC Totally enclosed fan cooled MOTOR PULLEYS DIA BORE GROOVE SINGLE DOUBLE TRIPLE 3 1 2 OD 5 8 B J0309 7 8 B J0310 J0315 1 1 8 B J0312 J0317 1 3 8 B J0313 J0318 J0331 3 3 4 OD 1 5 8 B J03211 J0332 Requires split taper bushing to obtain bore size Order SH for 3 3 4 SPLIT TAPER BUSHINGS...

Page 44: ..._____ Cell phone _____________________________ Office phone ___________________________ Fax ___________________________________ In Case of Emergency Have emergency numbers and written directions to your location near a phone and arrange and practice a safety plan Sukup Manufacturing Co 1555 255th Street Box 677 Sheffield Iowa USA 50475 0677 Phone 641 892 4222 Fax 641 892 4629 Website www sukup com...

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