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LSIS SV-iV5 Series, User Manual

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LSIS SV-iV5 Series User Manual Download Page 109

8. Accessories 

 

8-1 

Chapter 8 – Accessories   

8.1 MCCB(LS), ELB(LS), Magnetic Contactor(LS), Input/Output 

Wire Specifications 

Voltage 

Motor 

(kW) 

Inverter models 

MCCB, 

ELB (LS) 

Magnetic contactor 

(LS) 

200V 

2.2 

SV022iV5-2DB 

TD125U/30A, EBS33b30A 

MC-18a 

3.7 

SV037iV5-2DB 

TD125U/30A, EBS33b30A 

MC-32a 

5.5 

SV055iV5-2DB 

TD125U/50A, EBS53b50A 

MC-40a 

7.5 

SV075iV5-2DB 

TD125U/60A, EBS63b60A 

MC-50a 

11 

SV110iV5-2DB 

TD125U/100A, EBS103b100A 

MC-65a 

15 

SV150iV5-2DB 

TD125U/125A, EBS203b125A 

MC-100a 

18.5 

SV185iV5-2DB 

TS250U/150A, EBS203b150A 

MC-130a 

22 

SV220iV5-2DB 

TS250U/175A, EBS203b175A 

MC-150a 

30 

SV300iV5-2 

TS250U/225A, EBS203b225A 

MC-150a 

37 

SV370iV5-2 

TS400U/300A, EBS403b300A 

MC-225a 

400V 

2.2 

SV022iV5-4DB 

TD125U/15A, EBS33b15A 

MC-12a 

3.7 

SV037iV5-4DB 

TD125U/15A, EBS33b15A 

MC-18a 

5.5 

SV055iV5-4DB 

TD125U/30A, EBS33b30A 

MC-22b 

7.5 

SV075iV5-4DB 

TD125U30A, EBS33b30A 

MC-32a 

11 

SV110iV5-4DB 

TD125U/50A, EBS53b50A 

MC-40a 

15 

SV150iV5-4DB 

TD125U/60A, EBS103b60A 

MC-50a 

18.5 

SV185iV5-4DB 

TD125U/80A, EBS103b80A 

MC-65a 

22 

SV220iV5-4DB 

TD125U/100A, EBS103b100A 

MC-65a 

30 

SV300iV5-4(380V) 

TD125U/125A, EBS203b125A 

MC-100a 

37 

SV370iV5-4(380V) 

TS250U/150A, EBS203b150A 

MC-130a 

45 

SV450iV5-4(380V) 

TS250U/175A, EBS203b175A 

MC-150a 

55 

SV550iV5-4(380V) 

TS250U/225A, EBS203b225A 

MC-185a 

75 

SV750iV5-4(380V) 

TS400U/300A, EBS403b300A 

MC-225a 

90 

SV900iV5-4(380V) 

TS400U/400A, EBS403b400A 

MC-330a 

110 

SV1100iV5-4(380V) 

TS800U/500A, EBS603b500A 

MC-400a 

132 

SV1320iV5-4(380V) 

TS800U/600A, EBS603b600A 

MC-400a 

160 

SV1600iV5-4(380V) 

TS800U/600A, EBS603b600A 

MC-630a 

220 

SV2200iV5-4(380V) 

ABS803/800A, EBS803b800A 

MC-800a 

280 

SV2800iV5-4 

ABS1003/1000A, EBS1003b1000A 

1000A 

315 

SV3150iV5-4 

ABS1203/1200A, EBS1203b1200A 

1200A 

375 

SV3750iV5-4 

1400A, 1400A

 

1400A 

500 

SV5000iV5-4 

1600, 1600A 

1600A 

Summary of Contents for SV-iV5 Series

Page 1: ......

Page 2: ... according to the kind of operation and the environ ment The meaning of each symbol in this manual and on your equipment is as follows Symbol Meaning This is the safety alert symbol Read and follow instructions carefully to avoid dangerous situation This symbol alerts the user to the presence of dangerous voltage inside the product that might cause harm or electric shock After reading this manual ...

Page 3: ...en its insulating tube is damaged Otherwise you may get an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise you may get an electric shock CAUTION CAUTION CAUTION CAUTION Install the inverter on a non flammable surface Do not place flammable material nearby Otherwise fire could occur Disconnect immediately the input power if the inverter gets ...

Page 4: ...hould be observed properly as criterions specified in this manual show Make sure that you should not put screw metal material water oil and the inflammable something else Keep in mind that inverter is very vulnerable to drop from the mid air and strong shock Don t let the inverter exposed to rain snow fog dust etc Do not cover nor block the ventilating system having cooling fan It may cause the in...

Page 5: ...eading capacitors surge filter radio noise filter to the output of inverter Output terminals terminals named U V W respectively should be connected in a proper phase sequence Make sure that there is not any short circuit terminal wrong wiring It may cause spurious operation or failure Refrain from using a cable other than the cable shielded when you connect control circuit wiring Adopt the shielde...

Page 6: ... should be set to be in use For safety addi tional emergency stop circuit should be required Inverter restarts if alarm condition is cleared while FX RX signal is on Therefore be sure to operate the alarm reset switch after checking if FX RX signal is off Never modify the inverter for inappropriate use When a magnetic contactor is installed on the power source do not frequently start or stop using...

Page 7: ...on displays which trip will be occurred according to the connection of key pad Do not change wiring nor disconnect connector or option card during the operation of inverter Do not disconnect the motor wiring while the voltage of inverter is out put Mishandling may cause damage to the inverter Be sure to handle the inverter and option care in the order recom mended in the Electro Static Discharge E...

Page 8: ...e the inverter under a clean condition When cleaning the inverter be sure to check the inverter is off Start cleaning it with all the plugs connected with the inverter socket re moved Never clean the inverter using wet cloth or water Wipe the stained ar ea softly using the cloth completely wet with a neutral detergent or ethanol Never use the solution such as acetone benzene toluene alcohol etc Th...

Page 9: ...mounted on the System or Control Panel etc installed at the construction site remove it and then keep it under the environmental condition specified in the page v Caution Caution Caution Caution If the inverter has been left long with electric current not charged the nature of electrolytic condenser can be deterio rated So be sure to have it plugged in for 30 60 minutes once a year Do not perform ...

Page 10: ... to have this Us er s Manual properly delivered to the end user and mainte nance manager Option Module Guide The following Option Module Guides will be provided when you purchase the applicable Option Module In addition if you access our homepage http www lsis com Customer Support Down load Data Room you can download it in PDF file IV5 EL Elevator I O Option Module Guide Korean IV5 SYNC Option Mod...

Page 11: ...xiliary Power Supply 3 27 Chapter 4 Trial Operation 4 1 Keypad Operation 4 1 4 2 Keypad LCD Display 4 2 4 3 Setting of Parameter Values 4 3 4 4 Data Group 4 4 4 5 Auto Tuning 4 6 4 6 Pulse Encoder Check 4 10 4 7 Operation by Keypad 4 11 4 8 Operation by Control Terminal 4 12 Chapter 5 Function Code Table 5 1 Display Group DIS_ 5 1 5 2 Digital DIO Group DIO_ 5 3 5 3 Parameter Group PAR_ 5 7 5 4 Fun...

Page 12: ...placement Interval and Maintenance of the Key Components 6 7 6 8 How to Check at Diode Module IGBT Inspection 6 8 Chapter 7 Troubleshooting and Maintenance 7 1 Fault Display 7 1 7 2 Monitoring Fault Condition 7 4 7 3 Fault Reset 7 4 7 4 Fault Remedy 7 4 Chapter 8 Accessories 8 1 MCCB LS ELB LS Magnetic contactor LS Input Output Wire Specifications 8 1 8 2 AC input fuse AC reactor DC reactor 8 2 8 ...

Page 13: ...cation Applicable Machine System Features Process Control Steel Strip Paper Mill Textile Film Coater Printing Machine Tension Control Wide Range of Speed Control Hoisting Control Lifts Elevators Parking Stacker Crane Crane Hoist High Speed Operation High Starting Torque Positioning Wide Range of Speed Control Machine Control Machine Tool Wire Drawing Extruder High Speed Operation High Starting Tor...

Page 14: ...d Type 2 2 22kW Electrical specification of MD type is based on specifications of 5 5 2 2kW except for the specification of exterior and its size Input Voltage 380V 380V Input Voltage 30 220kW 400V Blank Below 22kW 200V 400V and 280 500kW 400V ENCODER TYPE Blank 5V Line Drive 15V Open Collector 24V ENC 24V Line Drive Open Collector Inverter Model Name Input Power Source Specifications Rated Capaci...

Page 15: ...er input type SV iV5 4 DB 022 037 055 075 110 150 185 220 300 370 450 Max applicable motor output Note1 HP 3 5 7 5 10 15 20 25 30 40 50 60 kW 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 Output Capacity kVA Note2 4 5 6 1 9 1 12 2 18 3 22 9 29 7 34 3 46 57 70 Rated current A 6 8 12 16 24 30 39 45 61 75 91 Speed 0 3600 rpm Voltage 0 380V 480 Note3 Inverter weight kg lbs 6 13 6 13 14 30 14 30 27 59 28 61 2...

Page 16: ... HP 7 5 10 15 20 25 30 40 50 60 75 kW 5 5 7 5 11 15 18 5 22 30 37 45 55 Output Capacity kVA Note2 9 1 12 2 18 3 22 9 29 7 34 3 46 57 70 85 Rated current A 12 16 24 30 39 45 61 75 91 110 Speed 0 3600 rpm Voltage 0 380V 480V Note3 Input rated voltage DC 540 680V 10 Note5 Inverter weight kg lbs 12 26 12 26 24 53 24 5 54 25 55 25 55 38 5 84 38 5 84 50 110 50 110 SV iV5 4 DC 750 900 1100 1320 1600 2200...

Page 17: ...l Control method Vector control inverter with speed sensor attached Sensorless Vector control inverter Speed control accuracy Analog setting 0 01 25 10 of max Speed 1 800 rpm Digital setting 0 01 0 40 of max Speed 1 800 rpm Speed setting resolution Analog setting 0 1 of maximum Speed Digital setting 0 1 rpm Cut off frequency of ASR 50Hz Torque control accuracy 3 Overload Capacity CT 150 1Min Accel...

Page 18: ...0B 30C Open Collector 1 Channel OC1 EG Protection Overcurrent Overvoltage Low voltage Inverter overheat Inverter thermal sensor malfunction Motor overheat Motor thermal sensor malfunction Overspeed Instantaneous IGBT gate block BX Fuse blown open External Trip Pulse encoder malfunction Electronic thermal function Inverter overload Ground fault current IGBT short Communication error Input Output ph...

Page 19: ...ve system are ready to start Electrical Installation Checking List Make sure that the protective grounding is properly done Replace the condenser with new one if it lasted longer than two years Set the input voltage to the nominal input voltage of the inverter Check if the input voltage connected with R S T and then fasten them tightly using an accurate torque wrench Check if input power fuse and ...

Page 20: ...ure to keep the ambient temperature of installation location at 10 to 40 3 1 3 Install the inverter on the uninflammable material The inverter operates at high temperature 3 1 4 Avoid a humid and hot location 3 1 5 Install the inverter in a location free of oil mist and dust Totally enclosed panel can be used to protect the inverter against that materials Cooling air must be clean free from corros...

Page 21: ...r is to be installed in the panel In case more than 2 inverters are to be installed or ventilation fan is to be installed in the panel make sure that inverter and ventilation fan is properly installed If they are poorly installed it causes the increase of an ambient temperature and less effective ventilation Therefore be sure to keep the ambient temperature of inverter below the allowable temperat...

Page 22: ...Is the rating of the circuit breaker done properly Is the power wiring input properly to the inverter input terminal If the input power is connected with the input terminal U V W it may cause damage to the inverter Is the motor wiring connected with the inverter output terminal in a proper phase sequence Otherwise the motor will be rotated adversely Is 600V vinyl insulation wire adopted for the po...

Page 23: ...ed Is the wiring of the optional devices done properly Aren t there any wiring mis connected Are the inverter control circuit terminal screws fastened tightly Aren t there any wire fragments or screw left Doesn t the remaining wire connected with the terminal contact the terminals nearby Is the control circuit wiring isolated from the main circuit wiring in the duct or control panel Doesn t the le...

Page 24: ...ed when inverter control circuit is energized from auxiliary power source 220 VAC separated from main power supply Use insulated transformer to separate from main power supply Transformer capacity Above 100VA recommended Only 11 22kW 2 Press and 5 5 22kW 4 Press Mold supported Other products will be released later Main Power Circuit Control Circuit ...

Page 25: ... changed the input power source of transformer 1st tap corresponding with that of inverter Factory default is 380VAC Note 1 It is used when inverter control circuit is energized from auxiliary power source 220 VAC without main power supply Use insulated transformer to separate from main power supply Transformer capacity above 100VA recommended Main Power Circuit Control Circuit ...

Page 26: ...nputting of AC220V The order of power supply is described as below The order of power on 220VAC for fan Main power source of 3 phase AC input Run The order of power off Stop Main power source of 3 phase AC input 220VAC for fan Note 1 It is used when inverter control circuit is energized from auxiliary power source 220 VAC without main power supply Use insulated transformer to separate from main po...

Page 27: ...og input 3 Common Analog input 10 10V 10 10 V 0 10V 10 0V 0 20mA 20 0mA Motor NTC PTC Encoder B Phase input Power supply 5V Common 0V Open collector output AO1 AO2 5G Analog output 1 Analog output 2 Common Analog output 10 10V 10 10V 0 10V 10 0V 30 A 30 C 30 B 1A 1B 2B 2A Fault relay output AC 250V 1A DC 30 V 1A Auxiliary relay output AC 250V 1A DC 30 V 1A Open collector output 24 V 50mA OC1 EG B ...

Page 28: ...V 1A Open collector output 24 V 50mA OC1 EG B A B A phase encoder pulse output B phase encoder pulse output Encoder output Common Encoder output Common AC1 AC2 Aux power source for control circuit Insulated Trasformer Note 1 RX BX RST FWD run stop command REV run stop command Emergency stop Fault reset 24 V 50 60Hz 220V Encoder Line Drive Type DC input 540 680 VDC FAN1 FAN2 Insulated Trasformer Wa...

Page 29: ...er capacity above 30 75kW 100VA 90 160kW 150VA 220 500kW 500VA recommended 3 3 Power Circuit Terminal 3 3 1 Power circuit terminal arrangement 1 AC power input type CAUTION Be sure that N is not Neutral Line but DCN and P is DCP SV022 037 055 075 110 150 185 220iV5 2 DB SV022 037 055 075 110 150 185 220iV5 4 DB R S T U V W G N B2 B1 P SV110 150 185 220iV5 2 DB MD SV110 150 185 220iV5 4 DB MD MD Mo...

Page 30: ...V W P1 P2 N SV2800 3150 3750 5000 iV5 4 R L1 S L2 T L3 P1 P2 N G U V W 2 DC power input type SV055 075iV5 4DC U V W N P G SV110 150 185 220iV5 4DC G U V W P N SV300 370 450 550 750 900 1100 1320 1600 2200iV5 4DC FAN1 FAN2 SV2800 3150 3750 5000iV5 4DC P N U V W G G U V W P N ...

Page 31: ... input type Name Function Description P N DC input power Connected to DC input power source Connected from DC power suupy PWM converter within max 30m U V W Inverter Output Connected to 3 phase induction motor G Grounding Used for inverter frame earth FAN1 FAN2 Internal cooling fan and MC drive power source Connected to single phase 220V AC power source note1 Note 1 In case of 500kW product it is ...

Page 32: ...ow 10kHz Below 5kHz Below 2 5kHz In case of below 3 7 kW use the cable of output within 100 m Crimp terminal with insulation cap should be used for the input power supply and the motor After finishing wiring be certain to remove all the wire or cable scraps inside the inverter Use the shield cable or twist paired wire for control circuit terminal Do not put them into the same wiring duct for the p...

Page 33: ...ty Wire Size mm2 AWG or kcmil R S T U V W R S T U V W 200V 2 2 kW 2 5 2 5 12 12 3 7 kW 4 4 10 10 5 5 kW 6 6 8 8 7 5 kW 10 10 6 6 11 kW 16 16 4 4 15 kW 25 25 3 3 18 5 kW 35 35 2 2 22 kW 35 35 2 2 30 kW 50 50 1 0 1 0 37 kW 70 70 2 0 2 0 400V 2 2 3 7 kW 2 5 2 5 12 12 5 5 kW 4 4 10 10 7 5 kW 4 4 10 10 11 kW 6 6 8 8 15 kW 10 10 6 6 18 5 kW 16 16 4 4 22 kW 16 16 4 4 30 kW 35 25 3 3 37 kW 25 25 3 3 45 kW...

Page 34: ...use a short circuit or malfunction Grounding Wire Size and Caution to be taken Be sure to ground the motor and the inverter to prevent electric shock injury 200V class ground impedance 100Ω 400V class ground impedance 10Ω Connect the inverter ground to the ground terminal exclusively used for the inverter Do not use the case of inverter of sash screw for ground It is strongly recommended that as t...

Page 35: ... 3 6 Wiring DB Unit Option AC power input 30kW and higher 3 3 7 Wiring guide when using both of DC reactor Option and DB Unit option AC power input 30kW and higher DC Reactor P1 P2 G U V W N P1 P2 N DB resistor DB UNIT P B1 N B2 G G U V P1 P2 N DB resistor DB UNIT DC Reactor G U V W G N B2 P B1 ...

Page 36: ...3 Installation and Wiring 3 18 3 4 Control Board and Terminal 3 4 1 Control circuit terminal arrangement SV022 5000iV5 ...

Page 37: ...1 2 3 Jog MOP Up Down Save Clear Analog Hold Main Drive 2nd function Accel Decel Time selection 3 Wire RUN External trip B contact Power failure prevention Reverse rotation prevention Process PI Disable Timer input Soft start cancel ASR P PI Gain switch over ASR P PI switch over Flux command value switch over Pre excitation Speed Torque control Torque limit ON Off Torque bias ON Off Battery operat...

Page 38: ...pply for Pulse Encoder 5V Line Drive Power GE 0V A Encoder A phase signal A B signal for Line Drive Type Encoder Set the JP2 switch at P5 on I O PCB and set the JP4 switch to LD for the use of Line Drive Jumper set as default A B Encoder B phase signal B PE P S for Open Collector 15V Open Collector Power GE 0V PA Encoder A phase signal A B signal for Complementary or Open Collector Type Encoder Se...

Page 39: ... reference of axis D Voltage reference of axis Q Output current Output voltage Output power DC LINK voltage Process PI reference Process PI Feedback Process PI output Motor temperature Motor temperature Inverter temperature Inverter i2t AO2 Analog Output 2 5G COMMON COMMON terminal for Analog Output Relay Output 1A Multi function relay output 1 A Contact Selectable among the following 22 functions...

Page 40: ...ges JP4 PNP NPN Input mode PNP NPN contact input mode selection Note 1 Example wiring of Encoder output Warning Wiring must be considered with input circuit Because encoder output is open collector type The figure is shown the wiring when inverter is connected with High speed counter of LSIS PLC Vcc Encoder Output SIO return pulse RA GE RB GE Peripheral device e g PLC High speed Counter A phase in...

Page 41: ...put Current Input Extended I O EXTN_I O board is added analog input AI4 AI5 How to use terminal Pin Voltage Input AI1 AI2 AI3 AI4 AI5 Current Input AI1 AI2 AI3 AI4 Motro NTC input AI5 Note Jumper setting and functions are explained at I O control terminal description AI2 AI3 AI4 AI5 Them Voltage Input Motor NTC Input 5G COMMON COMMON terminal for Analog Input ...

Page 42: ...s each other they should be crossed at right angles 90 3 4 4 Caution on wiring pulse encoder 1 Check up of the coupling and alignment of motor and encoder shaft Be sure to mount the pulse encoder at the location where it rotates at the same speed as the motor does e g on the opposite shaft of load side of motor on the opposite shaft of motor at traction machine In case there is speed slip between ...

Page 43: ...ing and switch setting method 5V Line Drive Jumper set as default Shielded Wire CAUTION NEVER change the switch setting for Encoder Type during inverter run Otherwise it may cause inverter trip adversely affecting the entire system Therefore verify the switch is correctly set before operation 5V Line Drive LD LD LD LD 15V Open Colletcor OC OC OC OC ...

Page 44: ...ting NPN down side Guaranteed PNP type input voltage external DC 24V On voltage DC 19 25 2 V Off voltage DC 7V or less AI1 AI2 Voltage input Left Current input Right AI3 Switch Voltage input Left Motor NTC input Right DC 24 V P1 CM CM JP4 NPN SW JP4 R Inside of inverter P1 CM CM DC24V Inside of inverter R DC 24 V PNP SW JP4 In case of using internal DC 24V In case of using external DC 24V JP4 PNP ...

Page 45: ...or with different NTC specification and use this function it will lead to motor overheat and damage to the motor Do not change the setting of PNP NPN input switch during inverter operation It can influence to the system since contact input is changed Set the switch correctly before inverter operation 3 5 Terminal of the Auxiliary Power Supply 3 5 1 The position of the terminal SV055 075iV5 4 Press...

Page 46: ...3 Installation and Wiring 3 28 SV055 075iV5 4 Mold SV110 220iV5 4 Mold SV900 2200iV5 Press for AC DC products Terminal of the Auxiliary Power Supply Terminal of the Auxiliary Power Supply ...

Page 47: ...er AC1 C2 Auxiliary power input Inputs single phase AC input source 220V 10 10 50 60Hz 3 5 3 Wiring and Precaution of auxiliary terminal block Connect the auxiliary power supply through insulated transformer separated with main power supply User polyvinyl chloride insulated wire for auxiliary power cable Use the cable above 0 5mm2 20 AWG Terminal of the Auxiliary Power Supply ...

Page 48: ...nged setting values Up Up Moves to the next code or increments setting values Down Down Moves to the next code or decrements setting values SHIFT ESC Shift ESC Acts as Shift key in a setting mode and as ESC key in other mode REV Reverse RUN Reverse RUN command is enabled STOP RESET Stop Reset Stop key during inverter operation Resets fault when inverter returns to normal after fault has occurred F...

Page 49: ...operated mode 3 Generating torque Displays ratio to the rated torque of a motor 4 Output current Inverter output current in RMS 4 2 2 Group display No Function Description 1 Parameter group Displays the name of each parameter group There are DIS DIO PAR FUN CON AIO USR and 2nd group etc 2 Code name Displays a code name to be set 3 Code Number Displays a code number to be set 4 Code data and unit D...

Page 50: ...ation Parameter data lock function is set PAR_04 Parameter Lock is enabled Example In case the 1st acceleration time is to be changed from 10 sec to 15 sec it can be set as shown below FUN Acc Time 1 40 10 00 sec FUN Acc Time 1 40 10 00 sec FUN Acc Time 1 40 10 00 sec FUN Acc Time 1 40 15 00 sec FUN Acc Time 1 40 15 00 sec 0 0rpm SPD Tq 0 0 0 0A FUN Jump code 00 1 FUN Jump code 00 40 Initial Displ...

Page 51: ...s V F control related constants and so on Exterior group EXT Built in 485 communication parameter and communication parameter when the exterior option board is installed Analog I O group AIO Analog Input Output Parameter and so on User group USR User macro function macro function save macro function recall 2nd function group 2nd 2 2nd motor control mode 2nd motor accel decel time 2nd motor paramet...

Page 52: ...al 1 DIS Out Amps RMS 02 0 0 A DIO P2 define 02 Not Used PAR Para read 02 No FUN Spd Ref Sel 02 Analog DIO P3 define 03 Not Used PAR Para write 03 No FUN Stop mode 03 Decel PIDOUT 0 0 0 0 0 0 DIO P4 define 04 Not Used PAR Para lock 04 0 FUN Max Speed 04 1800 0 rpm DIS Faults 05 DIO P5 define 05 Not Used PAR Password 05 0 FUN Speed 0 12 0 0 rpm DIO Lost Command 97 None PAR Inertia LPF 38 0 100 ms F...

Page 53: ... Basic capacity is same with Inverter capacity Enter directly in the PAR_08 after selecting User Define if there is no Motor capacity Enter the motor capacity directly at PAR_08 incase that select User Define at PAR_07 Set the pulse numbers per revolution of pulse encoder coupled to the motor shaft Set the motor base speed Note It is not rating current of name plate Base Speed 120 X Base Frequency...

Page 54: ...hen it is set to ALL1 Checks whether the encoder wiring is properly done and an encoder works well by rotating the motor at 1500 rpm in forward direction 30 35 Sec Stator resistance Rs is measured without rotating the motor 10 20 Sec The leakage inductance sL of the motor is measured without rotating the motor 5 20 Sec The flux current IF is measured by rotating the motor at 1500 rpm 30 60 Sec Sta...

Page 55: ...s contact LS representative Total 3 5 Min is required FWD REV LED on keypad will blink during Auto tuning If setting PAR_24 Auto tuning to ALL2 all procedure is same as ALL1 except Encoder Testing will be skipped Motor constants of each can be selected and separately tuned Encoder Test Rs Tuning Lsigma Flux Curr Ls Tuning Tr Tuning If encoder phase A B or inverter output wiring is switched during ...

Page 56: ...tance Ls is measured simultaneously without rotating the motor 40 70 Sec When auto tuning is complete successfully None is displayed If error occurs during auto tuning Error is displayed In this case verify motor parameters and encoder setting is done properly and redo the auto tuning If the problem persists contact LS representative Total 3 5 minutes FWD REV LED on keypad will blink during Auto t...

Page 57: ...erter power is on and rotates the motor in the forward direction 4 6 3 Reverse rotation check Be sure to check if negative speed is displayed when inverter power is on and rotates the motor in the reverse direction If speed is displayed 0 0 rpm or unchanged or speed polarity is reversed check if wiring for the pulse encoder is properly done In case the motor shaft cannot be rotated with hands refe...

Page 58: ...0 Normal REV Reverse 100 0 rpm Below 10 FWD Forward 10 40 rpm 150 Torque Limit Encoder wiring reversed Abnormal REV Reverse 10 40 rpm 150 Torque Limit FWD Reverse 10 40 rpm 150 Torque Limit Phase V and W wiring reversed REV Forward 10 40 rpm 150 Torque Limit FWD Reverse 100 0 rpm Below 10 Encoder and Motor all reversed REV Forward 100 0 rpm Below 10 If A and B phase are reversed be sure to replace...

Page 59: ... Setting Max motor speed Ai1 Analog input terminal define Ai1 Analog input terminal Source define Select 10 10V 10 10V 0 10V 10 0V 0 20mA 20 0mA 4 8 2 Wiring example when issuing speed reference using speed potentiometer on AI1 terminal Connect the potentiometer to VREF AI1 and 5G as shown below 1000 0rpm SPD Tq A 1000 0rpm SPD Tq A FUN Run Stop Src 01 Terminal 1 FUN Spd Ref Sel 02 Analog FUN Max ...

Page 60: ...enter ENT key the adjusted gain value is saved Out Y1 Bias Adjustment of Analog input Apply 0V or 0mA between AI1 5G for setting by potentiometer adjust it to Min Adjust the other multi analog input terminals in same manner Key Handling Loader Display Description Initial LCD display PROG Pressing PROG key shows in upper side the percent of input to output and in low side the Bias value be set pres...

Page 61: ...alue smoothly To stop the motor disconnect the RX and CM terminal 3 The cases of abnormal rotation due to the wrong wiring of encoder and or motor during low speed about 100rpm operation by control terminal Command Rotating direction Speed display Torque display Wiring Status FX Forward 100 0 rpm Below 10 Normal RX Reverse 100 0 rpm Below 10 FX Forward 10 40 rpm 150 Torque Limit Encoder wiring rev...

Page 62: ...E GE GE GE Encoder Encoder Encoder Encoder A A A A A A A A B B B B B B B B 2 2 2 2A A A A 2 2 2 2B B B B OC OC OC OC1 1 1 1 EG EG EG EG P P P P5 5 5 5 P P P P6 6 6 6 P P P P7 7 7 7 AI AI AI AI2 2 2 2 AI AI AI AI3 3 3 3 Step Parameter setting Code Description 1 RUN STOP source select FUN_01 Set it to 0 Terminal 1 2 Speed setting method FUN_02 Set it to 1 Keypad1 3 Ref Speed setting FUN_12 Set speed...

Page 63: ...coder Encoder Encoder A A A A A A A A B B B B B B B B 2 2 2 2A A A A 2 2 2 2B B B B OC OC OC OC1 1 1 1 EG EG EG EG P P P P5 5 5 5 P P P P6 6 6 6 P P P P7 7 7 7 AI AI AI AI2 2 2 2 AI AI AI AI3 3 3 3 Step Parameter setting Code Description 1 RUN STOP source select FUN_01 Set it to 0 Terminal 1 2 Speed setting method FUN_02 Set it to 0 Analog 3 Analog Input 1 definition AIO_01 Set it to 1 Speed Ref 4...

Page 64: ...4 Trial Operation 4 17 ...

Page 65: ...Yes possible No impossible CODE No Comm Addr CODE NAME LCD DISPLAY SETTING DATA Adjustment During Run 1 RANGE UNIT DEFAULT DIS_00 Motor Speed Control Mode OutputTorque Output Current 0 0 rpm SPD Tq 0 0 0 0A DIS_01 User Display 1 Ai1 Value PreRamp Ref Yes Ai2 Value Ai3 Value Ai4 Value1 Ai5 Value 1 PreRamp Ref rpm PostRamp Ref rpm ASR Inp Ref rpm Motor Speed rpm Motor SpdEst rpm Speed Dev rpm ASR Ou...

Page 66: ... In Terminal Opt Terminal Out Run Status Diameter 2 Line SPD CMD 2 Reel SPD 2 PhInOpenLvl V DIS_02 User Display 2 Same as the range of DIS_01 DC Bus Volt Yes DIS_03 User Display 3 Terminal In Yes DIS_04 Process PID Output Ref FB PIDOut 0 0 xx x 0 0 DIS_05 Faulty Display Faults DIS_06 7106 User Group Display Setting Usr Grp Disp 0 Not Used 1 Dis User Grp 2 DisplayALL 0 Not Used Yes Note 1 It is eff...

Page 67: ...eed H 4 Jog Speed 5 MOP Up 6 MOP Down 7 MOP Clear 8 MOP Save 9 Analog Hold 10 Main Drive 11 2nd Func 12 Xcel L 13 Xcel H 14 3 Wire 15 Ext Trip B 16 Prohibit FWD 17 Prohibit REV 18 Proc PID Dis 19 Timer Input 20 SoftStrtCncl 21 ASR Gain Sel 22 ASR P PI Sel 23 Flux Ref Sel 24 PreExcite 25 Spd Trq Sel 26 Use Max Trq 27 Use Trq Bias 28 AuxSpdEnable 30 Battery Run 2 39 Synch Disable 3 40 Synch Hod 3 41...

Page 68: ...IO_05 7205 P5 definition P5 define 0 Not Used No DIO_06 7206 P6 definition P6 define 0 Not Used No DIO_07 7207 P7 definition P7 define 0 Not Used No DIO_08 Negative function of multi function input terminal Neg Func In 0000000 1111111 bit 0000000 No DIO_09 7209 Multi function Input LPF time constant Terminal LPF 0 2000 5 Yes DIO_10 Negative function of multi function auxiliary output terminal Neg ...

Page 69: ...9 7231 Speed detection level SD Level 3600 3600 rpm 0 Yes DIO_50 7232 Speed detection band SD Band 0 1 10 0 0 5 Yes DIO_51 7233 Speed arrival band SA Band 0 5 Yes DIO_52 7234 Speed deviation band SEQ Band 0 5 Yes DIO_53 7235 Torque detection level TD Level 0 0 250 0 0 0 Yes DIO_54 7236 Torque detection band TD Band 0 1 10 0 0 5 Yes DIO_55 7237 Timer On delay time TimerOn Dly 0 1 3600 0 sec 0 1 Yes...

Page 70: ...dress Inv Number 1 250 1 No DIO_96 7260 485 BaudRate 485 BaudRate 0 1200 bps 9600 No 1 2400 2 4800 3 9600 4 19200 5 384000 DIO_97 7261 How to Run at Lost command Lost Command 0 None 0 None No 1 FreeRun 2 Stop DIO_98 7262 Decision time when communication command is lost 4 Comm Timer 10 300 sec 10 No Note 1 Displayed WEB Control mode setting 2 It can be set at 5 5 22 kW 2 4 class 3 It will be displa...

Page 71: ...city selection Motor select 0 2 2 2 5 5 4 11 0 6 18 5 8 30 0 10 45 0 12 75 0 14 110 0 16 160 0 18 280 0 20 375 0 1 3 7 3 7 5 5 15 0 7 22 0 9 37 0 11 55 0 13 90 0 15 132 0 17 220 0 19 315 0 kW No 21 User Define 1 PAR_08 7308 Motor cap selection of USER UserMotorSel 0 7 500 0 kW 5 5 No PAR_09 7309 Motor cooling type Cooling Mtd 0 Self cool 1 Forced cool 1 Forced cool Yes PAR_10 730A Encoder Pulse no...

Page 72: ...Auto Tuning None ALL1 ALL2 Encoder Test Rs Tuning Lsigma Flux Curr Ls Tuning Tr Tuning Inertia Tuning 4 None No PAR_26 731A Tuning Torque Tune Torque 10 0 100 0 70 Yes PAR_27 731B Motor Motor flux current Flux Curr 70 to 0 0 PAR_22 A Yes PAR_28 731C Motor time constant Tr 30 3000 ms Yes PAR_29 731D Leakage inductance Ls 0 00 500 00 mH Yes PAR_30 731E Leakage coefficient Lsigma 0 00 100 00 mH Yes P...

Page 73: ...SPLAY SETTING DATA Adjustment During Run RANGE UNIT DEFAULT FUN_00 Jump for quick view Jump code 1 85 Yes FUN_01 7401 RUN STOP command source selection Run Stop Src 0 Terminal 1 1 Terminal 2 2 Keypad 3 Option 0 Terminal 1 No FUN_02 7402 Speed setting source selection Spd Ref Sel 0 Analog 1 Keypad1 2 Keypad2 3 Option 6 Line SPD Ref 1 7 Line SPD Opt 1 1 Keypad1 No FUN_03 7403 Stop mode selection Sto...

Page 74: ... FUN_43 742B Acceleration time 2 Acc Time 2 3 00 2 Yes FUN_44 742C Deceleration time 2 Dec Time 2 3 00 2 Yes FUN_45 742D Acceleration time 3 Acc Time 3 4 00 2 Yes FUN_46 742E Deceleration time 3 Dec Time 3 4 00 2 Yes FUN_47 742F Acceleration time 4 Acc Time 4 5 00 2 Yes FUN_48 7430 Deceleration time 4 Dec Time 4 5 00 2 Yes FUN_49 7431 Selection about use of zero speed time Use 0 Dec T 0 No 1 Yes 0...

Page 75: ...UN_67 7443 Open Speed 6 BKOpen Spd 0 0 500 0 rpm 0 0 No FUN_68 7444 Open Current 6 Release Curr 0 0 150 0 20 0 No FUN_69 7445 Close Time 6 BKClose Time 0 00 30 00 sec 0 00 No FUN_70 7446 Close Speed 6 BKClose Spd 0 0 500 0 rpm 0 0 No FUN_71 7447 Regerneration prevention Run selection RegenAvd Sel 0 No 1 Yes 0 No No FUN_72 7448 Run voltage level 7 RegenAvd Lvl 600 300 800 400 V 700 350 No FUN_73 74...

Page 76: ...eration mode ShortFlrTime 0 00 100 00 sec 0 00 No FUN_88 7459 Low Voltage2 Selection LV2 Enable 0 No 1 Yes 0 No Yes Note 1 It will be displayed when WEB control mode is set 2 It will be displayed when CON_01 is set to Sensorless 3 A default value of a time of acceleration and deceleration is different from the setting capacity of inverter 4 Minimum Maximum values are different from the capacity of...

Page 77: ...constant 2 ASR LPF2 0 20000 ms 0 Yes CON_09 7509 Ramp time for ASR gain switch over ASR RAMP 10 10000 ms 1000 Yes CON_10 750A Target Speed after ASR gain switch over ASR TarSpd 0 0 3600 0 rpm 0 0 No CON_11 750B Process ID Reference Loader Proc PID Ref 100 0 100 0 0 0 Yes CON_12 750C Ramp time PID Ramp 0 00 600 0 sec 0 00 No CON_14 750E P gain Proc PID Kp 0 0 999 9 0 0 Yes CON_15 750F I gain Proc P...

Page 78: ...Trq 0 0 100 0 0 0 Yes CON_31 751F Torque Reference source selection Trq Ref Src 0 None 1 Analog 2 Keypad 3 Option 0 None No CON_32 7520 Reference keypad Torque Ref 180 0 180 0 0 0 Yes CON_33 7521 Limit source selection Trq Lmt Src 0 Kpd Kpd Kpd 1 Kpd Kpd Ax 2 Kpd Ax Kpd 3 Kpd Ax Ax 4 Ax Kpd Kpd 5 Ax Kpd Ax 6 Ax Ax Kpd 7 Ax Ax Ax 8 Opt Opt Opt 0 Kpd Kpd Kpd No CON_34 7522 Limit in forward run Pos T...

Page 79: ... 0 No CON_80 7550 Speed bias of speed torque SpdLmtBias 100 0 Max Speed rpm 100 0 No Note 1 It will be displayed only when the E L_IO board is installed 2 It will be displayed only when the SYNC_IO board is installed 3 It will be displayed when CON_21 Process PID type is set to SpeedSet 4 It will be displayed when CON_01 is set to Sensorless 5 6 User group USR_ CODE NO Comm Addr CODE NAME LCD DISP...

Page 80: ...ation time 2nd Dec time 10 00 Yes 2nd_12 780C Cooling method 2nd Cool Mtd 0 Self cool 1 Forced cool 0 Self cool Yes 2nd_13 780D Encoder pulse no 2nd Enc 360 4096 1024 No 2nd_14 780E Encoder direction setting 2ndEnc Dir 0 A Phase Lead 1 B Phase Lead 0 A Phase Lead No 2nd_15 780F Encoder error check enable 2nd Enc chk 0 No 1 Yes 1 Yes No 2nd_16 7810 Encoder LPF time constant 2nd Enc LPF 0 100 ms 1 Y...

Page 81: ... PLC GF 4 PROFIBUS 6 RS485 1 7 MODBUS 0 None No EXT_02 7602 Mounted option board version Opt Version 1 0 Ver No EXT_03 7603 Station address for the communication with PLC Station ID 2 0 63 1 Yes EXT_04 7604 DeviceNet baud rate Baud Rate 3 0 125 1 250 2 500 kbps 0 125 EXT_05 7605 DeviceNet MAC ID MAC ID 3 0 63 63 EXT_06 7606 Read object setting for DeviceNet Out Instance 3 0 20 1 21 2 100 3 101 0 2...

Page 82: ...1 Built in 485 baudrate Int485 Baud 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 5 38400 bps 3 9600 bps Yes EXT_34 7622 Built in 485 communication mode Int485 Mode 0 8None 1Stop 1 8None 2Stop 2 8Even 1Stop 3 8Odd 1Stop Yes EXT_35 7623 Delay time for built in 485 communication response Int485 Delay 2 1000 0 None Yes EXT_36 7624 Run method when the command of built in 485 is lost Int485 L...

Page 83: ... Source 0 10 10V 0 10 10V No 1 10 10V 2 0 10V 3 10 0V 4 0 20mA 5 20 0mA AIO_03 7703 Minimum Voltage Ai1 In X1 0 00 Ai1 In X2 0 00 Yes AIO_04 7704 Minimum Voltage Bias Ai1 Out Y1 10 00 Ai1 Out Y2 0 00 Yes AIO_05 7705 Maximum Voltage Ai1 In X2 0 00 100 00 100 00 Yes AIO_06 7706 Maximum Voltage Gain Ai1 Out Y2 0 00 250 00 100 00 Yes AIO_07 7707 Minimum Voltage Ai1 In X1 Ai1 In X2 0 00 0 00 Yes AIO_08...

Page 84: ...7717 LPF time constant Ai2 LPF AIO_24 7718 Loss command Criterion select Ai2 Wbroken AIO_25 7719 Multi function Analog Input Ai3 Multi function Analog input Ai3 Definition Ai3 Define Refer to AIO_01 Possible to select NTC motor 17 Use Mot NTC 0 Not Used No AIO_26 771A Source Definition Ai3 Source 0 10 10V 0 10 10V No 1 10 10V 2 0 10V 3 10 0V AIO_27 771B Minimum Voltage Ai3 In X1 Refer to AIO_03 12...

Page 85: ...e constant1 Ai4 LPF AIO_48 7730 Command loss criterion select1 Ai4 Wbroken AIO_49 7731 Multi function Analog Input Ai5 Multi function Analog input Ai5 Definition 1 Ai5 Define Refer to AIO_01 When using EXTN_I O motor NTC PTC function is available at Ai5 17 Use Mot NTC 0 Not Used No AIO_50 7732 Source Definition 1 Ai5 Source 0 10 10V 0 10 10V No 1 10 10V 2 0 10V 3 10 0V AIO_51 7733 Minimum Voltage ...

Page 86: ...lue 2 Ai2 Value 3 Ai3 Value 4 Ai4 Value 2 5 Ai5 Value 2 7 PreRamp Ref 8 PostRamp Ref 9 ASR Inp Ref 11 Motor Speed 12 Motor SpdEst 3 13 Speed Dev 14 ASR Out 15 Torque Bias 16 PosTrq Limit 17 NegTrq Limit 18 RegTrq Limit 19 Torque Ref 20 IqeRef 21 Iqe 22 Flux Ref 23 IdeRef 24 Ide 25 ACR_Q Out 26 ACR_D Out 27 VdeRef 28 VqeRef 29 Out Amps RMS 30 Out Volt RMS 31 Power 32 DC Bus Volt 33 Proc PI Ref 34 P...

Page 87: ...4E Bias AO1 Bias AIO_79 0 0 0 0 Yes AIO_79 774F Gain AO1 Gain 0 0 500 0 100 0 Yes AIO_80 7750 Absolute value setting AO1 ABS 0 No 1 Yes 0 No No AIO_81 7751 Definition AO2 Define Refer to AIO_74 78 AIO_82 7752 Source Definition AO2 Source AIO_83 7753 Bias AO2 Bias AIO_84 7754 Gain AO2 Gain AIO_85 7755 Bias AO2 Bias AIO_86 7756 Gain AO2 Gain AIO_87 7757 Absolute value setting AO2 ABS Note 1 Displaye...

Page 88: ...ensorless ASR LPF 2 ASR LPF2 0 20000 ms 0 Yes SLS_11 7D0B Switch over ramp for sensorless ASR ASR RAMP 10 10000 ms 1000 Yes SLS_12 7D0C Sensorless ASR target speed ASR TarSpd 0 0 3600 0 rpm 0 0 No SLS_13 7D0D Sensorless P gain SpdEst PGain 0 1 999 9 100 0 Yes SLS_14 7D0E Sensorless I gain SpdEst IGain 0 1 999 9 100 0 Yes SLS_15 7D0F Cut off frequency for sensorless ACR ACR Cut off 10 0 3000 0 1200...

Page 89: ...e a rectifier type volt meter to obtain an accurate voltage when directly measuring the output voltage of inverter General volt meter or digital volt meter may result in spurious operation or indicate wrong value due to high frequency PWM output voltage of the inverter 6 2 Checking Points Electronic product is not intended for a permanent use When it exceeds the duration even under the normal serv...

Page 90: ... 10 40 degree C Freezing is not allowed Ambient humidity to be 50 or less Dew is not allowed Temperature meter Humidity meter Recorder Entire system Isn t there any vibration or unusual sound Judgement by visual or auditory sense There must be no unusual record Power Voltage Is the main circuit voltage normal Check the voltage among R S and T phases on the inverter terminal block Digital Multi Met...

Page 91: ...d Temperature meter Indicator Meter Is the indicator value normal Check the indicator value on the display of the panel surface Check the value under the regulation and standard value Volt Meter Current Meter etc Motor Entire system 1 Isn t there any unusual vibration or unusual sound 2 Isn t there any unusual smell 1 Check by ear hand and eye 2 Check overheat damage etc 3 Check the area connected...

Page 92: ...ews 3 Check it visually 1 To be 5MΩ or more There must be no unusual result from 2 and 3 DC 500V Class Megger Conductor Wire 1 Isn t there any corrosion on the conductor 2 Isn t there any damage to the wire sheath 1 Switch the power Off and then turn it with a hand 2 Fasten it once again 1 Rotate it softly 2 There must be no unusual record Terminal block Isn t it damaged Check by eyes There must b...

Page 93: ...nalog Tester Diode IGBT Check if they are stained with trash or dust Check by eyes Remove them by blowing a dry air Circuit Board 1 Check if they generate unusual smell are discolored rusted covered with dust or oil mist 2 Check if the connector is mounted Check by eyes 1 Clean it using anti static cloth or cleaner If not replace with new circuit board 2 Do not clean the circuit board using the so...

Page 94: ...ooling fan Cooling pin 1 Isn t there any looseness on the junction 2 Isn t cooling pin or cooling fan covered with dust 1 Fasten it once again 2 Check with eyes and then remove dust 1 There must be no unusual record 2 There must be no dust Indicator Meter Is the indicator value normal Check the indicator value on the display of the panel surface Check the value under the regulation and standard va...

Page 95: ...V Class Megger 6 7 Replacement Interval and Maintenance of the Key Components Inverter constitutes a number of electronic parts including semiconductor device The parts used in the inverter are subject to change as time elapses for its construction or nature Therefore without any replacement of parts it may cause failure or deterioration in the performance the inverter For this reason it requires ...

Page 96: ... connected from the outside 2 Check and determine whether R S T U V W B1 or P L1 N of the inverter terminal block are turned on or not by changing the polarity of the tester between each other 3 Perform the test after making sure that the electrolytic condenser is discharged 4 When they are not turned on they will indicate several mega resistance values It may indicate several mega resistance valu...

Page 97: ...circuit increases higher than the rated value 200V class 400V DC 400V class 820 V DC when the motor decelerates or when regenerative energy flows back to the inverter due to a regenerative load This fault can also occur due to a surge voltage generated at the power supply system Low Voltage Protection Low Voltage The inverter turns off its output if the DC voltage is below the detection level 200V...

Page 98: ...ty 150 for 1 min External fault B Ext Trip B Use this function if the user needs to turn off the output by an external fault signal IGBT Short Arm Short Arm Short DB Inverter output is stopped when IGBT Arm short or output short occurs Arm Short DB is only come under SV110 220iV5 Fuse Open Fuse Open The inverter turns off its output by opening the fuse when something is wrong with the main circuit...

Page 99: ...gh loads Output Phase Open Output PO It cuts off the output from the inverter through detecting the status of flowing of the current AC FAN and M C Power Fault FAN MC PWR Displayed when the step down transformer for AC FAN and M C power input or Input fuse connected to transformer has a fault AC input type 30 160kW It cuts off the output to prevent the inverter from damage when the power of 220V h...

Page 100: ...ults Previous 2 faults are saved in DIS_05 Last fault 1 2 Last fault 1 is more recent fault than Last fault 2 Refer to 7 2 1 monitoring fault display to check the fault contents Code LCD display Description DIS_05 Last Fault1 Previous fault 1 DIS_05 Last Fault2 Previous fault 2 DIS_05 Fault Clear removes Last Fault1 Last Fault2 data 7 3 Fault Reset There are 3 ways to reset the inverter After perf...

Page 101: ...use 1 The Motor Does Not Rotate Is red lamp blinking Check whether other trips occur in DIS_05 If fault occurs press RESET key to clear trip status and try operation Check whether BX Emergency stop signal is applied on keypad and input terminal defined as BX is ON in DIS_03 If so release BX and try operation RUN STOP method is properly set Check FUN_01 RUN STOP method setting matches the actual op...

Page 102: ...ed motor current Is PAR_21 motor rated slip properly set check the motor nameplate and setting matches Is PAR_27 Motor secondary time constant Tr properly set if motor is not LG OTIS vector motor perform the Auto tuning or set this correctly If it is incorrectly set inverter performance will be dramatically deteriorated Is PAR_19 number of motor poles properly set check the motor nameplate and set...

Page 103: ...y 30 0 60 0 rpm stop the motor and switch the wiring of A and B phase of Encoder Check whether motor rotating direction is reversed as seen in No 4 In the case of Line Drive type encoder wire A A phase to B B and B B phase to A A Complementary for the case of Open Collector type encoder reverse the wiring of PA and PB Or switch the encoder direction in PAR 11 Enc Dir Set and try RUN 4 Motor rotate...

Page 104: ...n Check BX signal is ON on the keypad and input terminal signal in DIS_01 DIS_03 Reset BX and try run When green lamp on REV FWD key is blinking It marks accel decel is in operation If inverter keeps operation in this condition it means load capacity calculation is incorrect and exceeds inverter rating Refer to No 16 7 Operating speed does not change during run Is FUN_02 speed setting proper Speed...

Page 105: ... Motor does not normally rotate when pole number setting is incorrect However motor may get damaged in case of miswiring If this problem occurs contact motor sales office Refer to Power terminal description in this manual Is motor capacity set correctly Check PAR_07 motor rating selection is set the same as motor in use See the nameplate for motor rating Is motor parameter set correctly Motor para...

Page 106: ...r to encoder wiring diagram For grounding the motor use G of the inverter Main terminal Connect inverter panel grounding connected with motor grounding to the building grounding If not incorrect motor speed may be input due to encoder input noise Is too large speed gain assigned to the inverter while motor load is light Motor oscillates at stop when PI gain is set much larger than the actual load ...

Page 107: ...sts for a while and then Fuse Open trip occurs It marks motor insulation is damaged In this case replace the motor 14 Motor input current is too large Check the motor wiring Check the motor wiring for the use of 220V 380V transition type motor Refer to Main circuit terminal Are motor and inverter capacity set correctly Is the setting of motor constants appropriate Refer to No 2 and No 9 and check ...

Page 108: ...ating Check motor wiring FUN_40 FUN_47 Accel Decel time and DIS_00 motor load Blinking Green lamp marks motor is accelerating or decelerating If the rotating speed oscillates and green lamp is blinking it marks inverter output torque shortage due to mis calculation of load In this case increase the torque limit to enable inverter to accelerate decelerate within its rating If load is set too high i...

Page 109: ...SV055iV5 4DB TD125U 30A EBS33b30A MC 22b 7 5 SV075iV5 4DB TD125U30A EBS33b30A MC 32a 11 SV110iV5 4DB TD125U 50A EBS53b50A MC 40a 15 SV150iV5 4DB TD125U 60A EBS103b60A MC 50a 18 5 SV185iV5 4DB TD125U 80A EBS103b80A MC 65a 22 SV220iV5 4DB TD125U 100A EBS103b100A MC 65a 30 SV300iV5 4 380V TD125U 125A EBS203b125A MC 100a 37 SV370iV5 4 380V TS250U 150A EBS203b150A MC 130a 45 SV450iV5 4 380V TS250U 175A...

Page 110: ...5iV5 4DB 30 A 1 14 mH 20 A 11 SV110iV5 4DB 35 A 0 81 mH 30 A 15 SV150iV5 4DB 45 A 0 61 mH 38 A 18 5 SV185iV5 4DB 60 A 0 45 mH 50 A 22 SV220iV5 4DB 70 A 0 39 mH 58 A 30 SV300iV5 4 380V 100 A 0 33 mH 67 A 1 19 mH 76 A 37 SV370iV5 4 380V 100 A 0 27 mH 82 A 0 98 mH 93 A 45 SV450iV5 4 380V 100 A 0 22 mH 100 A 0 89 mH 112 A 55 SV550iV5 4 380V 150 A 0 15 mH 121 A 0 75 mH 135 A 75 SV750iV5 4 380V 200 A 0 ...

Page 111: ...00 SV 150iV5 2 DB 8 2400 SV 185iV5 2 DB 5 3600 SV 220iV5 2 DB 5 3600 SV 022iV5 4 DB 200 400 SV 037iV5 4 DB 130 600 SV 055iV5 4 DB 85 800 SV 075iV5 4 DB 60 1200 SV 110iV5 4 DB 40 2400 SV 150iV5 4 DB 30 2400 SV 185iV5 4 DB 20 3600 SV 220iV5 4 DB 20 3600 1 ED is based on 100 seconds 2 Rated capacity is based on the self cooling 8 3 2 Wiring of the temperature sensor on braking resistor Temperature se...

Page 112: ...ertical load such as carne hoist When the inverter capacity is more than 220kW use the braking unit for SV2200DB 4 100 ED Refer to description manual included in braking unit product for the use of 100 ED braking unit 8 3 4 Combination of braking unit SV iV5 2 SV iV5 4 300 370 300 370 450 550 750 900 1100 1320 1600 2200 2800 3150 3750 200V 37kW 1 400V 37kW 1 75kW 1 2 220kW 1 2 Note 1 Example Combi...

Page 113: ...ing resistor for braking unit Braking Unit 100 of Braking Torque 10 ED Resistance Ω Ω Ω Ω Rated Power kW 37kW 200V 3 5 37kW 400V 12 5 75kW 400V 6 10 75kW 400V 6 Refer to extra manual in the case of 100 ED braking unit 220kW 400V 2 ...

Page 114: ...8 Accessories 8 6 ...

Page 115: ...nit mm inches Model kW W1 W2 H1 H2 H3 D1 A B 2 2 3 7 2 4 200 7 87 180 7 09 284 11 18 269 10 69 7 5 0 29 207 8 15 6 0 23 6 0 23 5 5 7 5 2 4 355 13 97 340 13 38 7 5 0 29 202 7 95 6 0 23 6 0 23 11 15 2 4 250 9 84 230 9 06 385 15 16 370 14 57 7 5 0 29 221 8 70 9 0 35 9 0 35 18 5 22 2 4 304 11 97 284 11 18 460 18 11 445 17 52 7 5 0 29 254 10 00 9 0 35 9 0 35 ...

Page 116: ...220iV5 4 DC DC DC power input type ECTOR ONTROL Dimensions unit mm inches DC has a same dimension as AC Model kW W1 W2 H1 H2 H3 D1 A B 5 5 7 5 2 4 234 4 9 22 180 7 08 406 2 15 9 391 2 15 4 7 5 0 29 221 1 8 7 6 0 23 6 0 23 11 15 18 5 22 2 4 335 13 1 284 11 1 526 20 7 509 20 0 10 0 39 248 6 9 78 9 0 35 9 0 35 ...

Page 117: ...iV5 4 DC DC DC power input type Dimensions unit mm inches DC has a same dimension as AC Model kW W1 W2 H1 H2 H3 D1 A B 30 37 2 4 350 13 7 270 10 6 680 26 7 660 26 0 12 0 47 308 2 12 1 10 0 39 10 0 39 45 55 75 4 375 14 7 275 10 8 780 30 7 758 5 29 8 11 0 43 326 12 8 11 0 43 11 0 43 ...

Page 118: ...DC DC power input type Dimensions unit mm inches DC has a same dimension as AC Model kW W1 W2 H1 H2 H3 D1 A B 90 110 4 530 20 8 430 16 9 780 30 7 760 29 9 11 5 0 45 335 13 2 13 0 51 13 0 51 132 160 4 530 20 8 430 16 9 1000 39 3 980 38 5 11 5 0 45 345 13 5 13 0 51 13 0 51 ...

Page 119: ...V5 4 SV2200iV5 4DC DC DC power input type STARVERT iV5 Dimensions unit mm inches DC has a same dimension as AC Model kW W1 W2 H1 H2 H3 D1 A B 220 4 680 26 77 540 21 26 998 39 29 968 5 38 13 17 5 0 68 403 15 87 14 0 55 14 0 55 ...

Page 120: ...r input type Dimensions unit mm inches DC has a same dimension as AC Model kW W1 W2 H1 H2 H3 D1 A B 280 4 772 30 39 500 19 69 1140 5 44 90 1110 43 70 15 0 59 442 17 40 13 0 51 13 0 51 315 375 4 922 6 30 580 22 83 1302 5 51 28 1271 5 50 06 15 5 0 61 495 19 49 14 0 55 14 0 55 ...

Page 121: ... 4DC DC DC power input type Dimensions unit mm inches DC has a same dimension as AC Model kW W1 W2 W3 W4 H1 H2 H3 H4 D1 A B 500kW 4 1200 47 25 1050 41 34 75 2 95 350 13 78 1330 52 36 1280 50 39 20 0 79 1225 48 23 550 21 65 26 10 24 13 0 51 ...

Page 122: ...250 250GH 175 22 125 500 225 220 225 250 250GH 225 30 150 500 225 220 250 250 250GH 250S 37 200 500 225 220 250 250 250GH 250S 400 Class 5 5 20 500 30 460 35 660 660GH 35 7 5 30 500 30 460 35 660 660GH 35 11 35 500 50 460 63 660 660GH 63 15 45 500 60 460 80 660 660GH 80 18 5 60 500 100 460 100 660 660GH 100 22 70 500 100 460 125 660 660GH 125 30 100 500 100 460 125 600 600FH 125S 37 100 500 225 46...

Page 123: ...ntial requirements of the directives 2014 35 EU Directive of the European Parliament and of the Council on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits 2014 30 EU Directive of the European Parliament and of the Council on the harmonisation of the laws of the Member States rel...

Page 124: ...mensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel to ensure the best possible earthing of the filter 4 Mount the filter securely 5 Connect the mains supply to the filter terminals marked LINE connect any earth cables to the earth stud provided Connect the filter terminals marked LOAD to the mains input of the inverter using short...

Page 125: ... 5mA 27mA 605x335x65 579 5x265 2 8Kg M8 A FS 2 SV220iV5 4 DB 22kW FFV5 T070 x 70A 380VAC 0 5mA 27mA 605x335x65 579 5x265 2 8Kg M8 A FS 3 SV300iV5 4 DB 30kW FFV5 T071 x 71A 380VAC 0 5mA 27mA 756x350x65 730 5x281 3Kg M8 A FS 3 SV370iV5 4 DB 37kW 100A 380VAC 0 5mA 27mA SV450iV5 4 DB 45kW 120A 380VAC 0 5mA 27mA SV550iV5 4 DB 55kW SV750iV5 4 DB 75kW 170A 380VAC 0 5mA 27mA SV900iV5 4 DB 90kW 230A 380VAC...

Page 126: ...200x130 408x166 13 8Kg B FS 3 SV450iV5 4 DB 45kW FE T120 x 120A 380VAC 1 3mA 150mA 425x200x130 408x166 13 8Kg B FS 3 SV550iV5 4 DB 55kW SV750iV5 4 DB 75kW FE T170 x 170A 380VAC 1 3mA 150mA 480x200x160 468x166 16Kg B FS 3 SV900iV5 4 DB 90kW FE T230 x 230A 380VAC 1 3mA 150mA 580x250x205 560x170 22 6Kg B FS 4 SV1100iV5 4 DB 110kW FE T400 x 400A 380VAC 1 3mA 150mA 392x260x116 240x235 10 3Kg C FS 4 SV1...

Page 127: ......

Page 128: ...smanufacturersand the EMC guidelinesfor safe noise control LowVoltage Directive We have confirmed thatour products complywith the LowVoltage Directive EN 61800 5 1 EMCDirective The Directive definesthe requirementsfor immunityand emissionsof electrical equipmentused within the European Union The EMC productstandard EN 61800 3 coversrequirementsstated for drives EAC mark The EAC EurAsian Conformity...

Page 129: ...f the following cases the service will be charged The failure occurred from the consumer s improper storage handling and careless handling The failure occurred from the consumer s error in the design of software or hardward The failure occurred from the error of power source and the defect of the connector The failure occurred from the force majeure fire flood gas disaster earthquake etc The produ...

Page 130: ...Swap function added LSIS regards the environmental preservation as a high priority and all our employees do our best for the environmental preservation fresh earth LS inverter is designed for preserving environment When you disuse the products you can recycle by separating them to iron aluminum bronze and synthetic plastic cover Environment management Disposable product ...

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