manualshive.com logo in svg

LSI-Robway RCI-1502 HRT, Instruction Manual

Share
Download
LSI-Robway RCI-1502 HRT Instruction Manual Download Page 75

R

E

V

D

A

T

E

D

E

S

C

R

IP

TI

O

N

 O

F

 C

H

A

N

G

E

A

P

P

R

V

'D

D

R

A

W

N

 B

Y

A

P

P

R

O

V

E

D

 B

Y

P

A

R

T 

O

F 

A

S

S

Y

P

A

R

T 

N

o:

P

R

O

JE

C

T:

TI

TL

E

:

S

C

A

LE

S

H

E

E

T

R

E

V

FI

LE

 N

o:

D

R

A

W

IN

G

 N

o:

O

F

w

eb

 : 

w

w

w

.ls

iro

bw

ay

.c

om

.a

u

32

 W

es

t T

he

ba

rto

n 

R

d

TH

E

B

A

R

TO

N

S

O

U

T

H

 A

U

S

TR

A

LI

A

 5

03

1

P

H

O

N

E

: +

61

 8

 8

23

8 

35

00

FA

X

: +

61

 8

 8

35

2 

16

84

 

c

 

co

py

rig

ht

 ro

bw

ay

 2

00

5

X

.

X

.X

X

.X

X

TO

L:

+/

-1

+/

-0

.2

+/

-0

.0

2

D

O

 N

O

T 

S

C

A

LE

 D

R

A

W

IN

G

A

LL

 D

IM

E

N

S

IO

N

S

 A

R

E

 IN

 M

IL

LI

M

E

T

E

R

S

U

N

LE

S

S

 O

TH

E

R

W

IS

E

 S

T

A

TE

D

N

/A

S

. C

H

A

M

B

E

R

S

7/

02

/2

00

6

1.

0

33

36

01

A

A

.id

w

W

IR

IN

G

 D

E

T

A

IL

S

W

IS

B

15

02

V

2

15

02

 S

W

IT

C

H

B

O

X

 (V

E

R

S

IO

N

 2

)

1 

1 

D

W

G

 3

33

6

 

 

-

BLA

CK

E

X

T

E

R

N

A

L 

A

U

D

IB

LE

 A

LA

R

M

S

P

A

R

E

 (B

LU

E

)

B

U

ZZ

E

R

 (

G

R

E

E

N

)

M

O

TI

O

N

 C

U

T

 (Y

E

LL

O

W

)

IN

P

U

T 

A

 (V

IO

LE

T

)

IN

P

U

T 

C

 (

W

H

IT

E

)

O

V

E

R

ID

E

 (

P

IN

K

)

P

O

W

E

R

 - 

(B

LA

C

K

)

M

O

T

IO

N

 C

U

T 

(N

/C

)

RE

D

PIN

K

WH

IT

E

OR

AN

GE

VIO

LE

T

YE

LLO

W

GR

EE

N

BLU

E

K

E

Y

S

W

IT

C

H

B

LA

C

K

BR

OW

N

IN

P

U

T 

B

 (O

R

A

N

G

E

)

10

 C

O

R

E

 D

IS

P

LA

Y

 IN

TE

R

FA

C

E

C

A

B

LE

R

E

LA

Y

 1

(G

R

E

E

N

)

R

E

LA

Y

 2

(Y

E

LL

O

W

)

R

E

LA

Y

 3

(R

E

D

)

R

E

LA

Y

 4

(A

LA

R

M

)

R

E

LA

Y

 5

(M

O

TI

O

N

 C

U

T)

S

U

P

P

LY

 -V

E

 (B

LA

C

K

)

M

O

T

IO

N

 C

U

T

 (N

/O

)

M

O

TI

O

N

 C

U

T 

(C

O

M

M

O

N

)

E

X

T

E

R

N

A

L 

A

LA

R

M

 (N

/O

)

E

X

TE

R

N

A

L 

A

LA

R

M

 (C

O

M

M

O

N

)

E

X

TE

R

N

A

L 

W

A

R

N

IN

G

 L

IG

H

T

 (R

E

D

)

E

X

TE

R

N

A

L 

W

A

R

N

IN

G

 L

IG

H

T 

(Y

E

LL

O

W

)

E

X

TE

R

N

A

L 

W

A

R

N

IN

G

 L

IG

H

T 

(G

R

E

E

N

)

E

X

TE

R

N

A

L 

W

A

R

N

IN

G

 L

IG

H

T 

(C

O

M

M

O

N

)

O

V

E

R

ID

E

K

E

Y

S

W

IT

C

H

(S

W

IK

A

33

68

)

P

O

W

E

R

 +

 (R

E

D

)

J3

2 

C

O

R

E

 C

A

B

LE

(V

D

C

 P

O

W

E

R

 IN

P

U

T)

(C

A

B

P

12

06

)

S

U

P

P

LY

 +

V

E

 (R

E

D

)

P

IN

K

S

P

A

R

E

 (B

R

O

W

N

)

S

U

P

P

LY

 +

V

E

S

U

P

P

LY

 -V

E

IN

P

U

T

 A

IN

P

U

T 

C

IN

P

U

T 

B

C

U

S

TO

M

E

R

 W

IR

E

D

(U

N

LE

S

S

 O

TH

E

R

W

IS

E

R

E

Q

U

E

S

T

E

D

)

IN

S

TA

LL

A

TI

O

N

 N

O

TE

S

:

1.

TH

E

 M

O

TI

O

N

 C

U

T 

O

P

T

IO

N

 IS

 R

A

TE

D

 F

O

R

 1

0A

 3

0V

 M

A

X

. E

N

S

U

R

E

 T

H

A

T 

TH

E

 S

O

LE

N

O

ID

 D

O

E

S

 N

O

T 

E

X

C

E

E

D

 T

H

IS

 R

A

TI

N

G

.

2.

 T

H

E

 IN

P

U

TS

 M

A

R

K

E

D

 A

S

 "

A

",

 :B

",

 A

N

D

 "

C

" 

A

R

E

 G

E

N

E

R

A

L 

P

U

R

P

O

S

E

 IN

P

U

TS

. T

H

E

IR

 F

U

N

C

TI

O

N

 A

R

E

 

D

E

FI

N

E

D

 IN

 T

H

E

 S

O

FT

W

A

R

E

 D

E

S

P

A

T

C

H

E

D

 F

O

R

 A

 P

A

R

TI

C

U

LA

R

 A

P

P

LI

C

A

TI

O

N

. R

E

F

E

R

 T

O

 T

H

E

 

C

O

N

FI

G

U

R

A

T

IO

N

 S

H

E

E

T 

IN

 T

H

E

 M

A

N

U

A

L 

FO

R

 T

H

E

IR

 D

E

FI

N

IT

IO

N

.

3.

 P

R

E

V

IO

U

S

 D

E

FA

U

LT

 D

E

FI

N

IT

IO

N

 F

O

R

 T

H

E

 IN

P

U

TS

 W

E

R

E

:

 -

 IN

P

U

T 

"A

":

 M

A

IN

 D

IR

E

C

TI

O

N

, C

LO

S

E

D

 =

 D

O

W

N

.

 -

 IN

P

U

T 

"B

":

 A

U

X

IL

LA

R

Y

 D

IR

E

C

TI

O

N

, C

LO

S

E

D

 =

 D

O

W

N

.

 -

 IN

P

U

T 

"C

":

 S

LE

W

 S

W

IT

C

H

, G

E

N

E

R

A

LL

Y

 O

P

E

N

 P

R

O

D

U

C

E

D

 A

 D

E

-R

A

TI

N

G

.

4.

 A

LL

 S

LE

W

 S

W

IT

C

H

E

S

 M

U

S

T 

B

E

 R

A

T

E

D

 A

T

 3

5V

 O

R

 M

O

R

E

 T

O

 A

V

O

ID

 D

A

M

A

G

E

 T

O

 T

H

E

 S

W

IT

C

H

.

S

U

P

P

LY

 +

V

E

S

IG

N

A

L 

O

U

T

S

U

P

P

LY

 -V

E

B

R

O

W

N

B

LA

C

K

B

LU

E

S

U

P

P

LY

 +

V

E

IN

P

U

T 

"A

",

 "

B

" 

O

R

 "

C

"

S

U

P

P

LY

 +

V

E

S

IG

N

A

L

D

E

S

C

R

IP

TI

O

N

C

O

LO

U

R

 (T

Y

P

IC

A

L)

C

O

N

N

E

C

TI

O

N

 IN

S

W

IT

C

H

B

O

X

P

R

O

X

IM

IT

Y

 S

W

IT

C

H

 W

IR

IN

G

BLA

CK

RE

D

3.

15

A

 F

U

S

E

(P

O

W

E

R

)

S

H

O

R

T

IN

G

 P

A

T

C

H

 F

O

R

 -

E

N

A

B

LE

 E

X

TE

R

N

A

L 

A

LA

R

M

 IN

 S

E

R

IE

S

W

IT

H

 R

E

D

 W

A

R

N

IN

G

 L

IG

H

T

 (R

L4

)

24

V

 R

E

LA

Y

 IS

 IN

S

TA

LL

E

D

 A

S

 S

TA

N

D

A

R

D

 U

N

LE

S

S

O

T

H

E

R

W

IS

E

 S

P

E

C

IF

IE

D

.

(1

2V

 R

E

LA

Y

 S

U

P

P

LI

E

D

 IN

 IN

S

TA

LL

A

TI

O

N

 K

IT

)

E

X

T

E

R

N

A

L 

W

A

R

N

IN

G

 L

IG

H

T 

R

E

LA

Y

S

(R

E

LA

Y

 1

, 2

 &

 3

)

E

X

T

E

R

N

A

L 

A

LA

R

M

 R

E

LA

Y

(R

E

LA

Y

 4

)

N

O

TE

: R

E

LA

Y

S

 (R

E

LS

V

S

P

C

O

) O

N

LY

 IN

S

T

A

LL

E

D

 

U

P

O

N

 C

U

S

T

O

M

E

R

 R

E

Q

U

E

S

T

Summary of Contents for RCI-1502 HRT

Page 1: ...502 HRT Telescopic Boom System Instruction Manual MAN 1073 Rev G LSI Robway Pty Limited 32 West Thebarton Road Thebarton South Australia 5031 Phone 61 0 8 8238 3500 Fax 61 0 8 8352 1684 www lsirobway com au ...

Page 2: ......

Page 3: ...5 3 Calibrating Main Boom Angle 28 5 3 1 Calibrating Low Boom Angle 28 5 3 2 Calibrating High Boom Angle 28 5 4 Calibrating Main Boom Length 29 5 4 1 Calibrating Short Boom Length 29 5 4 2 Calibrating Long Boom Length 29 5 5 Calibrating Load on the MAIN Winch 30 5 5 1 Calibrating Light Main Load 30 5 5 2 Calibrating Heavy Main Load 30 5 6 Calibrating Load on the AUX Winch Twin Winch 31 5 6 1 Calib...

Page 4: ......

Page 5: ...ch the crane setup and working configuration The system is equipped with an override key which bypasses alarms and motion cut function at which time the system can no longer warn of impending overload and must only be operated strictly in accordance to the crane manu facturer s setup and operation procedures Operation of this key is for authorised personnel only who shall be solely responsible for...

Page 6: ......

Page 7: ...vided for quick reference The RCI 1502 is a fully automatic Rated Capacity Indicator which provides a display of the following functions Boom Length Boom Angle Hook Radius S W L Safe Working Load Hoist Rope Falls Duty Configuration Actual Load of Selected Winch Main or Aux Percentage of SWL 3 coloured lamps green amber and red The RCI 1502 display also provides the following features Visual and au...

Page 8: ......

Page 9: ...rough the start up or ignitio n key In some applications an additional switch may be used to enable the operator to switch the unit on off as required As soon as power is applied to the unit its display and other indicators should light up and the unit should go through its self test operation 3 2 Turning OFF the Unit The unit will stop working as soon as the power is removed from it by switching ...

Page 10: ...r Lamps for Multi function Select Button Length Duty Actual Load for Winch Selected Kips or Tonnes LED Indicator Lamps for ATB and Override LED Indicator Lamps for Winch Select Button Main or Aux Setup Cancel Button for Use in Calibration Mode Winch Select Button Main or Aux Test Enter Button Pressing Test will Restart the System Enter is Used in Calibration Mode UP DOWN Buttons for Changing Duty ...

Page 11: ...ed abov e which shows th e LENGTH ANGLE RADIUS S W L FALLS and DUTY status This window is also used to display ERROR codes when any errors are detected The error function cannot be manually selected but will be displayed automatically if there are any errors Please refer to Section 6 Troubleshooting for the meaning and description of the error codes The above functions are selected by pressing the...

Page 12: ...wo blocking condition The RCI 1502 is supplied with a standard Anti Two Block ATB input for connecting an optional ATB sensor to preve nt two blocking When the ATB indicator on the front panel is lit a two b locking condition has occurred and further hoisting is st opped by activating the motion cut relay if installed 3 4 4 Numerical LCD for Current Load Readout This part has a numerical LCD which...

Page 13: ...pervisor When the key is inserted into the display and is turned on the O RIDE indicator is illuminated as a reminder LSI Robway recommends that the over ride key be switched OFF at all times and the over ride key be held by the site supervisor 3 5 Data Logging and Data Downloading For downloading data to PC connect th e Data Logging Download Cable Part No CABCOM 1261 between the RS 232 so cket at...

Page 14: ......

Page 15: ...rupted payout cable alignment along the side of the boom and cut and weld the anch or post provided to a suita ble position on the boom head so that the cable can be clamped into the groove on the post to obtain a temporary line Select positions for the intermediate cable roller guides provided one for each telescoping section and one or more for the main boom allowing 3 4m between the drum and th...

Page 16: ...he boom pivot to the cabin Fix the cable to the boom and turret using adequate fixings ensuring that the cable is n ot pinched or stretched as the boom moves through its full luffing arc Only connect the cable to the Display Unit when finished welding Notes The slip rings in the LSI Robway recoil drum are designed for use with LSI Robway Anti 2 block systems and are not for resistive or inductive ...

Page 17: ...nd down an articulated arm assembly or universal arm may be used to fix the dyno to one end of the arm and the other end of the arm bolted or fixed to the boom This universal arm a llows the dyno to follow the natural location movement of the hoist rope relative to the boom itself It is available at LSI Robway or can be fabricated on site to suit application The load cell in the dyno will output a...

Page 18: ...lease note that high tensile booms require proper welding procedure specifications Obtain specialist assistance in these cases Model BB 5 anti two block ATB switch Cabling Boom Sensors Sensor ca bles should be fixed firmly to where they are installed and routed along the boom chords through to t he crane cabin ensurin g freedom of movement around the boom pivot pin The cables are normally quite ro...

Page 19: ...e battery via a relay that is energised by the key start switch Ensure that the polarity of the power supply is correctly connected Standard back plate bracket and kit comprising of bolts and nuts are provided Special bracket may need to be fabricated on site for suitable mounting in the cabin Connect the load angle and anti two block ATB cables to the display unit Note If a good earth connection ...

Page 20: ...nd the centre post of the crane slew refer to typical installation photo below The gap between the switch and target must not exceed 10mm The switch distance can be adjusted via the locknuts Connect the switch to the RCI 1502 S witchbox as per DWG 3336 refer to Section 8 2 Drawings for details Drawing References DWG 2461 Dimensional Details Proximity Switch SWIPROX02 DWG 2462 Dimensional Details P...

Page 21: ... contact terminals 4 com and 5 NC of the motion cut re lay to wire the supply coil of the lockout solenoids During motion cut activation the motion cut relay is de energised This opens the relay contacts and also de energises the lockout solenoids The Switchbox has a spare gland for mo tion cut cable entry Please note that the motion cut cable is not supplied with the RCI 1502 System as a standa r...

Page 22: ......

Page 23: ...erformed or 00 if this is the first time you entered calibration mode Once calibration mode is entered use the UP DOWN keys to ramp through the calibration functions When the correct function cod e is shown in the TO P window press the ENTER button to select that function To exit calibration mode either select F 00 or press the CA NCEL key until the F xx code is cleared from the TOP window Tools I...

Page 24: ...d check accuracy of the ca librated angle value in degrees on function code F 08 9 Calibrate short long boom length F 13 F 14 10 View and check accuracy of the calibrated length value in metres or feet whichever unit is selected on item 6 above on function code F 12 11 Calibrate light and heavy main winch load F 02 F 03 12 View and check accuracy of the calibrated Main load value in tonnes or kips...

Page 25: ...on co de F 29 Refer to Section 5 2 22 for details 19 Once satisfied with the calibration result s manually record pen paper the calibration data using function code F 40 and all settings mentioned above Refer to Section 5 7 Copying Rest oring Calibration Data Function f or details and procedures ...

Page 26: ...ircuit somewhere on that input channel e g the cable to the RCI 1502 has been crushed and has an internal short circuit in it Moisture inside the plugs can look like short circuit too If the count displayed in the window is 1023 look for an open circuit on that input channel e g disconnected lead If the sen sors check out then you can c ontinue on and start with the calibration procedure If you fi...

Page 27: ... If you want to change the v alue use the UP DOWN key to select the new value then press the ENTER key If you only want to verify the current value press the CANCEL key when finished viewing Now you should be back at the F xx prompt and can continue on with the next operation Please note that the value of these variables is very important as they affect the safe operation of the RCI 1502 indicator...

Page 28: ...y Aux Load for details 5 2 8 View Uncalibrated Angle Input F 07 Use this function to view the raw counts or raw data of the angle sensor Please also Section 5 1 Verifying Operation of Sensors for details 5 2 9 View Calibrated Angle Input F 08 The calibrated angle can be verified on norma l operating mode operator s screen This function is used to view the calibrated angle in degrees while still in...

Page 29: ...ew Uncalibrated Transducer 2 Input F 19 For Twin Winch Cranes Only Use this function to view the raw counts or raw data of the Aux Load transducer aux load sensor Please also Section 5 1 Verifying Operation of Sensors for details Please refer to Section 8 3 Function Codes at the rear of this m anual for the applicable set of codes Two sets of codes have been provided in Section 8 3 One is for Sing...

Page 30: ... gle above 60 degrees with at least 70 of the appropriate SWL lifted Activate this function code and change the display ed value to the actual measured distance from the crane slew centre line to the hook with the load freely suspended 5 2 23 Load Chart View Mode F 30 This function code can be used to view the load charts programmed in the software It is not part of the calibration or set up pr oc...

Page 31: ...ing this function will clear all the calibration data Th is must only be used by LSI Robway trained personnel for troubleshooting purposes The display will prompt the operator to press ENTER if he wishes to era se the calibration data Pressing ENTER here wi ll clean out the memory system and default back to hard coded software Any on site changes made will be lost 5 2 32 User Variables SWL Alarms ...

Page 32: ...s To allow the Main winch to operate this way enter the weight of the Aux hook block to this function code Please refer to Section 8 3 Function Codes at the rear of this m anual for the applicable set of codes Two sets of codes have been provided in Section 8 3 One is for Single Winch cranes and the other is for Twin Winch cranes 5 2 37 Boom Stowed SWL While Fully Retracted F 68 Single Winch Crane...

Page 33: ...ual Please refer to Section 8 3 Function Codes at the rear of this m anual for the applicable set of codes Two sets of codes have been provided in Section 8 3 One is for Single Winch cranes and the other is for Twin Winch cranes ...

Page 34: ...pt this value 5 3 2 Calibrating High Boom Angle Safely luff the boom up to a high angle e g 65 Enter calibration mode if not already activated and select the correct function code F 10 for calibrating high boom angle Accurately measure the actual boom angle using an angle finder Use the UP DOWN keys to ramp the display to the required v alue then press ENTER to accept this value Verify that the bo...

Page 35: ...2 Calibrating Long Boom Length Extend the main boom fully Enter calibration mode if not already activated and select the correct function code F 14 for calibrating long boom length Refer to the crane manufacturer s load chart and v erify fully extended main boom length Use the UP DOWN keys to ramp the display to the required v alue then press ENTER to accept this value Verify that the boom length ...

Page 36: ...ok block Press ENTER to accept value Proceed to next Section 5 5 2 Calibrating Heavy Main Load 5 5 2 Calibrating Heavy Main Load Safely lift a heavy known test load of f the ground th e load should be heavy enough to produce approximately 75 of the maximum single linepull of the main winch Enter calibration mode if not already activated and select the correct function code F 03 for calibrating a h...

Page 37: ...t load lift ed or if not av ailable the weight of the empty aux hook block Press ENTER to accept va lue Proceed to nex t section 5 6 2 Calibrating Heavy Aux Load 5 6 2 Calibrating Heavy Aux Load Safely lift a heavy known test load o ff the ground the load should be heavy enough to produce approximately 75 of the maximum single linepull of the aux winch Enter calibration mode and select the correct...

Page 38: ...layed on top window An1 is the default item that comes up whenever F 40 Alter Calibration Data is activated 5 The calibrated value of An gle will be shown on bottom window e g 8 0 5 a s sh own in this example 6 Use the Up Down Arrow keys to go through all the following items listed below Codes Description An1 Angle Ln1 Boom Length rd1 Radius tr1 Transducer 1 ld1u Load 1 or Main Load Up ld1d Load 1...

Page 39: ...igh End Hi_c Calibrated Data High End 10 The first Edit Code is Lo_r which refers to the raw counts or raw data of the calibrated low angle e g 12 8 cou nts as sh own in t his example 11 Manually re cord copy wi th pen paper the Lo_r value 12 Use the Up Down Arrow keys to go through and copy the rest of the edit codes Lo_c Hi_r and Hi_c 13 Press C ANCEL key to r eturn to the item An1 screen 14 Sel...

Page 40: ...been recorded copied before exiting Calibration Mode An1 Ln1 ld1d ld2d if Aux Winch is used 16 Keep the record for future us e e g to re calibrate th e sy stem whe n cal ibration data is lost due to faults or when the Eprom software chip or Da llas memory chip has been replaced with a new one ...

Page 41: ...wind ow e g 8 0 5 a s sh own in t his example 6 Use the Up Down Arrow keys to go through all the following items listed below Codes Description An1 Angle Ln1 Boom Length rd1 Radius tr1 Transducer 1 ld1u Load 1 or Main Load Up ld1d Load 1 or Main Load Down tr2 Transducer 2 ld2u Load 2 or Aux Load Up ld2d Load 2 or Aux Load Down 7 Only the h ighlighted it ems a bove must be restored note ld 2d mu st...

Page 42: ...igh End 10 The first Edit Code is Lo_r which refers to the raw counts or raw data of the calibrated low angle e g 12 8 cou nts as sh own in t his example 11 Press the ENTER key to access edit mode i e the word EDIT comes up on the top window or centre window if the system is an RCI 4000 12 Use the U p Down Arrow keys to c hange the Lo_r value with the previously copied data 13 Press the ENTER key ...

Page 43: ... Codes have been edited i e cal ibration d ata have b een restored 16 Once all of the Edit Codes for An1 have been edited press the CANCEL key to retu rn to the An1 screen 17 Repeat procedures 6 to 16 until all of the items have been edited 18 Ensure that all of the following items have been edited before exiting Calibration Mode An1 Ln1 ld1d ld2d if Aux Winch is used ...

Page 44: ......

Page 45: ...ulator is a very quick way to verify if the fault is external to the display and will sav e you a lot of heartache 4 Have you read the manual When all else fails read th e manual Yo ur answer may actually be in there 5 Know what information you need to gather If y ou collect the correct information from the display the job is half done Before you begin to suspect faults with the system you must sa...

Page 46: ...these values must be in the range 32 to 999 Anything outside of this range will produce an error Refer to Section 5 Calibration on how to access these raw counts 7 Check the obvious Once you have found a problem with a sensor for example check all of th e obvious thi ngs to do with that sensor such as making sure all of the connectors are tight B e systematic make notes about what you hav e done a...

Page 47: ...sensor ex citation voltage is shorted If this is the case it will also affect the length and load channels The angle sensor 0V wire is open circuit Error code 110 This is indicating that the signal from the length sensor is too low or too high This should be confirmed by viewing function code F 11 V IEW UNCALIBRATED BOOM LENG TH INPUT and noting that the v alue shown on the LOAD LCD display is les...

Page 48: ...tion code F 19 VIEW UNCALIBRATED TRANSDUCER 2 INPUT and noting that the value shown on the LOAD LCD display is lower than 33 or higher than 999 Possible causes Load cell signal wires shorted together The signal is shorted to the shield The excitation is shorted to the shield The excitation supply is shorted together This will obv iously affect all of the external sensors Measure the excitation vol...

Page 49: ...as occurred The angle sensor mounting may have loosened allowing the sensor to move Wrong duty selected Check the angle displayed against the actual angle of the boom Error code 302 This is indicating that the length being measured is outside of its allowed range Possible causes A genuine violation of the length limits has occurred The length potentiometer mounting may have loosened allowing the s...

Page 50: ...forgo t to lift the heavy load It happens often In this situation the display is confused because the calibration data is telling it that the signal it is seeing represents both the low load value and the high load value simultaneously Correct the calibration This can also o ccur if only part of the calibration procedure has been completed You should ex pect strange results if you have not complet...

Page 51: ...d when an upgraded or new software has been installed or when the memory chip Dallas IC has been replaced with a new one To fix this error insert and turn the override by pass key ON then press the ENTER button The displa y will show YES to confirm While YES is shown on the screen press the ENTER button again until the display gets into the normal initialisation set up routine and then to normal o...

Page 52: ......

Page 53: ...arm condition The relay fitted in the Switchbox is rated 10A 30 VDC A spare 12 VDC relay is also supplied with the installation kit for use on 12 VDC cranes Refer to S ection 4 Installation of the manual for application details Sensors Load Sensor s Capacity Various capacities to suit application Excitation Voltage 4 0 VDC regulated provided by the Display unit Linearity 0 15 nominal Re peatabilit...

Page 54: ...d with Length Sensor Pin A Red Positive Excitation Pin E White Angle Signal Pin C Black Negative Excitation Expected Resistances High ohms or open circuit between any of the wires and chassis or shield Boom Length Sensor Ty pe 500 ohm 10 turn potentiometer Excitation Voltage 4 0 VDC regulated provided by the Display unit Operating Range 0 30 metres Accuracy 0 05 metre Cable Entry Mil spec plug soc...

Page 55: ...es General 2 4 6 10 core braided UV stabilised PVC sheathed cables DC Resistance 38 2 ohms km 20 C 25 45 ohms km for 2 core cable Core Insulation V90 HT PVC designed to comply to AS NZ 3808 2000 Electrical Life 105 operations Cable Integrity All cores tested for insulation resistance test voltage of 500V Sheath Overall 5V90 UV stabilised PVC Current Rating 3 amps Capacitance 150 pf m core to core ...

Page 56: ......

Page 57: ...RCI 1502 HRT Tele Boom Manual 8 Appendices 8 1 DATA LOGGING ON RCI SYSTEMS 8 2 DRAWINGS 8 3 FUNCTION CODES 8 4 RCI SYSTEM CRANE CONFIGURATION SHEET DUTY LISTING ...

Page 58: ......

Page 59: ...Appendix 8 1 Data Logging on RCI Systems ...

Page 60: ......

Page 61: ...owing data Date Date log was recorded dd mm yyyy Time Time log was recorded hh mm Peak Load Peak load recorded during log cycle Stable Load Maximum Stable load recorded during log cycle Safe Working Load SWL at operating position Percent of SWL Percentage of SWL Radius Operating Radius Error Codes 4 digit standard LSI Robway Error Codes Duty Number Selected Duty number Winch selected Selected winc...

Page 62: ...ur at all times the display is operational This includes the cases when the over ride is activated the display is reporting an error and during the initial calibration of the system For the Logger to operate properly the display must be fully and correctly calibrated However since the logger was recording during calibration it is probably desirable to erase the logger contents after com pleting th...

Page 63: ... putting the load down again In orde r to ensure that a single lo ad is not logged multiple times because the SWL was hovering around the logging threshold a log cycle will not com plete until the load S WL rem ains below the threshold for a certain period of tim e namely of course the Reset time by default the reset time is set for 5 seconds Log Cycle Description Two types of log cycles are possi...

Page 64: ...During a log cycle the load is monitored and the peak load seen is continually updated in log 1 the radius is monitored and the max radius seen is continually updated in log 2 A log cycle is completed when SWL becomes 0 log 1 AND log 2 are stored and condition for starting a type 1 log is checked Hence if a load is lifted within the load chart a single log is performed If the boom is positioned ou...

Page 65: ...stored to the logger Because the crane is now back in a safe condition a new logging cycle begins When the driver finally puts this lo ad down assuming he does not luff off the chart again the normal log cycle completes and another log is written to the logger Hence alth ough the driver has lifted only a single load and luffed it to several positions the actual load has been reco rded a total of 4...

Page 66: ...Data Logging on RCI Systems Example Lift Cycles ...

Page 67: ...wnloading the data logger records to a PC and Erasing the content of the data logger Downloading Data Logger Information Downloading of data logger records can b e performed at any time by attaching the cable provided between the RCI System and a standard PC or laptop and selecting the Download Log Data Function Cod e refer to Function Codes list at the rear of the Manual for the appropriate code ...

Page 68: ...he 01 01 96 If the percentages are changed the new date and time will be stored This dat e a nd ti me will be m aintained until the values are once again altered or calibration data is cleared The third forth and fifth lines give counts of the total number of lifts performed in the specified regions of SW L The percentages shown in this table can of course be changed in Function codes causing the ...

Page 69: ...n Code for Erasing Log Data refer to Function Codes list at the rear of the Manual for the appropriate code Erasing the data logger w ill cause all currently recorded logs to be erased hence the information can no longer be downloaded and it also clears the SWL counters In effect the logger is now empty however the old records in the data logger have not really been erased simply the program log c...

Page 70: ...ked If an error is found in the control structure for any reason then the display AUTOMATICALLY ERASES data logger contents becau se future loggin g is not reliable If this error occurs the message LOG CONTROL ERR RESETTING LOGGER is d isplayed in the calibration window Th e only way to retrieve any data in the logger in this case is to send the display to LSI Robway for analysis Secondly the actu...

Page 71: ...Appendix 8 2 Drawings ...

Page 72: ......

Page 73: ......

Page 74: ......

Page 75: ... RED J3 2 CORE CABLE VDC POWER INPUT CABP1206 SUPPLY VE RED PINK SPARE BROWN SUPPLY VE SUPPLY VE INPUT A INPUT C INPUT B CUSTOMER WIRED UNLESS OTHERWISE REQUESTED INSTALLATION NOTES 1 THE MOTION CUT OPTION IS RATED FOR 10A 30V MAX ENSURE THAT THE SOLENOID DOES NOT EXCEED THIS RATING 2 THE INPUTS MARKED AS A B AND C ARE GENERAL PURPOSE INPUTS THEIR FUNCTION ARE DEFINED IN THE SOFTWARE DESPATCHED FO...

Page 76: ......

Page 77: ...APPROVED BY TOL 0 0 0 1 2 3 4 55 26 2 0 7 2 8 9 1 1 1 1 0 7 5 6 2 ...

Page 78: ...5031 PHONE 61 8 8238 3500 FAX 61 8 8352 1684 X X X X XX TOL 1 0 2 0 02 DRAFTING STANDARD AS1100 DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE STATED johnh 19 04 2013 A 4807 A idw MOUNTING PLATE TO SUIT RW10 TO DRUKOR0413 PLAM4807 1 1 4807 A A B 316 0 296 0 102 5 270 0 250 0 138 0 85 0 6 0 3 0 BACK TO BE FLUSH n 12 0 16 0 M8x1 25 THREAD Material MILD STEEL Finish GOLD PASS...

Page 79: ...APPROVED BY TOL 0 0 0 1 22 3 4 5 6 0 22 2 1 7 8 98 1 7 8 98 7 8 98 7 8 98 1 0 9 8 3 6 8 3 ...

Page 80: ... APPROVED BY 0 1 2 22 3 3 3 TOL 4 4 23 4 232 22 3 242 4 2 32 2 3516 7 8 7 7 9 2 3 42 4 2 ...

Page 81: ... APPROVED BY 0 1 2 22 3 3 3 TOL 4 4 23 4 232 22 5 0 42 4 2 3617 8 9 8 8 2 ...

Page 82: ......

Page 83: ......

Page 84: ...BLE ONLY IF ATB NOT INSTALLED IF ATB IS INSTALLED LEAVE ENOUGH CABLE TO ATTACH TO THE ATB SWITCH ENSURE THAT ALL CABLE GUIDES ARE IN A STRAIGHT LINE OR EXCESS WEAR ON THE CABLE WILL OCCUR 3m MINIMUM STEP 3 STEP 4 STEP 5 FULLY EXTEND BOOM DRAWING No DESCRIPTION OF CHANGE REV DATE APPR D X X X XX DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE STATED TOL X 1 AS STATED 0 2 PAR...

Page 85: ...IS NOT SATISFIED THE CABLE MAY OVER SPILL SIDES OF THE DRUM FLANGE DRAWING No DESCRIPTION OF CHANGE REV DATE APPR D X X X XX DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE STATED TOL X 1 AS STATED 0 2 PART OF ASSY APPROVED DRAWN PART NO TITLE DWG 3718 FILE No N A SHEET OF REV SCALE 1 0 2 4 PROJECT DRAFTING STANDARD AS1100 31 10 2007 S CHAMBERS 371801AA DWG INSTALLATION DET...

Page 86: ...HAIN LENGTH TO SUIT CRANE CABLE GUIDES DRAWING No DESCRIPTION OF CHANGE REV DATE APPR D X X X XX DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE STATED TOL X 1 AS STATED 0 2 PART OF ASSY APPROVED DRAWN PART NO TITLE DWG 3718 FILE No N A SHEET OF REV SCALE 1 0 3 4 PROJECT DRAFTING STANDARD AS1100 31 10 2007 S CHAMBERS 371801AA DWG INSTALLATION DETAILS RECOIL DRUM J KOVAL 1 1...

Page 87: ......

Page 88: ......

Page 89: ......

Page 90: ......

Page 91: ......

Page 92: ......

Page 93: ......

Page 94: ......

Page 95: ......

Page 96: ......

Page 97: ......

Page 98: ......

Page 99: ......

Page 100: ......

Page 101: ......

Page 102: ...ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE STATED N A S CHAMBERS 19 04 2005 1 3 293401AD idw ASSY BB5 DIMENSIONAL DETAIL SWIBB5 BB5 ATB SWITCH 1 2 2934 A CANLAS 19 04 2005 3RD ANGLE 1 1 16 07 10 EXPLORED VIEW ADDED REFER PCR 322 A A 1 2 14 01 2011 REFER TO PCR 366 A A 1 3 24 1 14 REFER TO ECN 543 J H Parts List ITEM QTY DESCRIPTION DWG No PART NUMBER 18 2 CABLE TIES TIE200BK 40 60 4 0 9 TH...

Page 103: ......

Page 104: ......

Page 105: ......

Page 106: ......

Page 107: ......

Page 108: ......

Page 109: ......

Reviews:

No comments

Brands by name

Popular brands

Load more brands