LS tractor XG3032 User Manual Download

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Contents

2. Instruction for Safe operation

(1) The name of each part · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-1

2-1. Boarding and Exiting the tractor

(1) Boarding the tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-2

(2) Driver’s seat · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-2

(3) Seat adjustment · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-3

(4) Seat belt · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-3
(5) Tilting steering wheel · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-4

(6) Exiting the tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-4

2-2. Safety Device

(1) Hood (Bonnet) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-5

(2) Fender · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-5

(3) PTO safety cover and protection cap · · · · · · · · · · · · · · · · · · · · · · · · · 2-5

(4) Roll-Over Protective Structure (ROPS) (optional) · · · · · · · · · · · · · · · · · 2-6

1. General Notices for Safety

1-1. Before using the tractor

· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-1

1-2. Safety Precautions (Read this for safety before using)

(1) Notices before using the tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-4

(2) Notices when starting Engine · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-7

(3) Notices while operating/using the tractor · · · · · · · · · · · · · · · · · · · · · · 1-8

(4) Notices when connecting Implement · · · · · · · · · · · · · · · · · · · · · · · · 1-10

(5) Notices when towing the tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-11

(6) Notices when transporting the tractor · · · · · · · · · · · · · · · · · · · · · · · · 1-11

(7) Notices when servicing the tractor after work · · · · · · · · · · · · · · · · · · 1-12

(8) Notices when handling Diesel Fuel · · · · · · · · · · · · · · · · · · · · · · · · · 1-13

(9) Notices when leaving the tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-14

(10) Notices relating to Toxic substances · · · · · · · · · · · · · · · · · · · · · · · · 1-14

1-3. Long-term storage

(1) Preparation for storage · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-15

(2) Check & Maintenance during storage · · · · · · · · · · · · · · · · · · · · · · · · 1-16

(3) Preparation for Reuse · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-16

1-4. Notices for “Use & Disposal” related to the environment

· · · · · · · ·1-17

1-5. Symbols

· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-18

1-6. Safety Decals

(1) Handling and Maintenance of Safety Decals · · · · · · · · · · · · · · · · · · · 1-19

(2) Safety Decals and attaching position · · · · · · · · · · · · · · · · · · · · · · · · · 1-19

Summary of Contents for XG3032

Page 1: ...defective during normal use will be repaired or replaced during the warranty period The warranty repairs and service will be performed by any authorized ISM dealer at the dealer s place of business w...

Page 2: ...f time inconvenience loss of use of equipment engine or commercial loss 8 Equipment with an altered or disconnected hourmeter where the hours cannot be determined 9 Equipment normally operated outside...

Page 3: ...wing warranty period zfor variable speed engines rated under 19 kW 25 HP two 2 years or 1 500 hours of operation whichever occurs first In the absence of a device to measure hours of use the engine sh...

Page 4: ...prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by the engine manufacturer under warranty...

Page 5: ...nce on your off road engine but ISM cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the off road engine owner you sho...

Page 6: ...he Emission Control System and are covered by the Emission Warranty for engines that were built to conform to CARB regulations IMPORTANT This may not include expendable maintenance items Emission rela...

Page 7: ...re using the tractor 1 4 2 Notices when starting Engine 1 7 3 Notices while operating using the tractor 1 8 4 Notices when connecting Implement 1 10 5 Notices when towing the tractor 1 11 6 Notices wh...

Page 8: ...3 Clutch pedal Mechanical 3 20 14 Brake pedals 3 20 15 Parking brake lever 3 21 16 HST forward reverse pedal HST type 3 21 17 Cruise control lever HST type 3 22 3 2 Left Right hand controls 1 Main gea...

Page 9: ...Drawbar optional 4 19 4 7 Pole connector optional 4 20 5 Technically maximum permissible mass 4 21 6 Tires and Load capacity 4 22 7 Adjusting wheel tracks and tire replacement 4 23 8 Using Front end...

Page 10: ...Hydraulic hoses and Leakage 5 18 5 8 Every 100 hour check 1 Visually inspecting fuel pre filter 5 19 5 9 Every 250 hour check 1 Replacing Engine oil and Filter 5 20 2 Replacing Hydraulic oil filter 5...

Page 11: ...Do not use the tractor without wearing the seat belt and Roll Over Protective Structure ROPS during operations where roll over or tip over hazards exist The ROPS will only be fully effective when the...

Page 12: ...not allow people standing on the access way or step to the cab when the tractor is moving Your view to the left will be obstructed and a rider risks to fall from the tractor during unforeseen or abru...

Page 13: ...tor has a exclusive chassis number and engine number marked with product serial number tag to identify the product See Fig 1 1 In case of requesting service or parts from your dealer Dealer will need...

Page 14: ...afety equipment instead of loose or long clothes Also slippers high heel shoes are not suitable for operation Wear the low shoes or work shoes or boots Warning Do not approach the rotating shaft such...

Page 15: ...uction of product life or physical injury Periodic Lubrication and Maintenance Fuel Oil Filter Air cleaner Battery Belt Cable Grease Pedals such as clutch and brake pedal Tire air pressure Wheel bolts...

Page 16: ...tructure for pulling purposes DO NOT weld drill holes attempt to straighten or repair the protective structure The modification can reduce the structural integrity of the structure which can cause dea...

Page 17: ...mplements on the ground z Ensure that rear view mirrors and the other mirrors if fitted are adjusted correctly and check the operation of the headlights and other lights z For driver s safety to preve...

Page 18: ...lls 3 Notices while operating using the tractor z Ventilation Warning It is very dangerous to work in a closed area The poisonous exhaust gas may cause serious damage to the human body If you should w...

Page 19: ...er additional weights in the rear front of the tractor to keep the balance of the tractor z Obey the traffic rules while driving on public roads Do not exceed the local legal speed limit Use a beacon...

Page 20: ...Do not attach over weighted implement Before connecting or checking the implement put PTO switch to OFF and place PTO gear lever in Neutral position When attaching or detaching the implement make sur...

Page 21: ...possible run the engine for steering and lubrication z When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position 6 Notices when transportin...

Page 22: ...hing and can cause blindness if splashed into eyes Do not touch the battery or liquid by bare hand without gloves or any protection Flush eyes with clean water for about 20 minutes If the electrolyte...

Page 23: ...n relating to the use and storage of Bio Diesel z Before servicing the tractor attach a DO NOT OPERATE warning tag to the tractor in an area that will be visible See other side Reason DO NOT OPERATE D...

Page 24: ...may move even if the parking brake is applied Apply the wheel chock and low speed transmission gear as follow Mechanical downhill Reverse 1gear uphill Forward 1gear HST type Lowest gear Caution 9 Noti...

Page 25: ...y to drain but check its density z Fill the fuel tank full with fuel z Loosen all drive belts and clean the air cleaner z Loosen the rubber plug if fitted under the clutch chamber to drain water z Rem...

Page 26: ...h part as below z Check the damaged part or loosen part z Check the leakage of fuel coolant engine oil transmission and front axle oil z Check the level and density of the engine coolant z Check the l...

Page 27: ...e transmission anti freeze solution directly do not throw the exhausted waste oil to any place This may pollute the soil and water seriously and also is prohibited legally If violating you would be re...

Page 28: ...ard Side lights Headlights upward Work light Light switch Emergency lights Cylinder rod shorten Cylinder rod extend Cylinder rod floating Window wiper Window wiper Washer front Window wiper Washer rea...

Page 29: ...it may cause the death or serious injury If the decals are dirty wash them with soap water and wipe with soft rags Do not use the thinner acetone or other harsh chemicals as it may erase the instructi...

Page 30: ...ath Keep all driveline tractor and equipment shields in place during operation Part No 40195650 4 Location On the left right hand side of the fan shroud Keep hands clothing away from the rotating fan...

Page 31: ...n assistant when lowering or raising the ROPS No roll over protection is provided when ROPS is in lowered position Part No 40234715 8 Location Under the hood in the middle of the bonnet hinge TO PREVE...

Page 32: ...ly from approved drawbar or lower links of 3 point hitch at horizontal position or below Lock tractor brake pedals together for travel on roads or highways Always apply parking brake and shift transmi...

Page 33: ...speeds Use of ROPS and seat belt reduce the chance of injury or death in roll over or upset occur Do not attach ropes or chains to ROPS for pulling purpose Failure to comply could result in death or s...

Page 34: ...for Safe operation 1 The name of each part Roll Bar type Hood Bonnet Steering wheel Safety frame Roll bar Driver s seat Fuel tank Headlights Tire Sub step Front weight optional Instrument panel Fende...

Page 35: ...hand side Caution Sub step Grab handle warning DO NOT arbitrarily remove the seat switch When replacing the seat check if the seat switch has been changed together If not the engine can not be starte...

Page 36: ...r working z To prevent weathering of driver s seat raise the seat forward Seat F R adjustment lever 4 Seat belt z Always wear the seat belt before operating the tractor and adjust the belt to fit the...

Page 37: ...step Grab handle 5 Tilting steering wheel z Push the tilt lever downward to release the steering wheel and tilt the steering wheel to desired position z Release the tilt lever to lock the steering wh...

Page 38: ...er Warning If you contact the rotating shaft it may cause a severe injury DO NOT touch shaft which is rotating DO NOT remove the safety cover Avoid loose clothes that can easily be rolled up in the re...

Page 39: ...can weaken the structure z If the safety frame is loosened or removed for any reason make sure that all parts reinstalled correctly before operating the tractor Warning If the safety frame is damaged...

Page 40: ...erturned Be sure to stand the safety frame up completely and tighten the bolts pins and nuts correctly In case of folding the safety frame Do cooperate with more than 2 people when folding or standing...

Page 41: ...pedal Light switch Turn signal light switch Horn switch if fitted Grille work light switch Shuttle lever DPF switch Key switch Brake pedals Throttle pedal Instrument panel Important to owner read car...

Page 42: ...pedal HST reverse pedal Tilt lever See page 2 4 Light switch Turn signal light switch Horn switch if fitted Grille work light switch DPF switch Key switch Instrument panel Throttle lever PTO switch Cr...

Page 43: ...ndicator 10 Turn signal indicator Left Right 11 Hour meter 14 Error diagnosis code display 15 Battery charging indicator 16 Fuel filter warning indicator 17 Hydraulic oil pressure indicator Not used 1...

Page 44: ...start aid indicator z If the cold start aid device is working this indicator shall be ON After the indicator is OFF start the engine 8 Engine warning indicator 9 High beam indicator 10 Turn signal in...

Page 45: ...Contact your authorized local dealer Error Code Failure part s Check point s Remark AB02 Main Sub speed sensor 1 2 Engine harness Connector fitting Wiring harness open short circuit AB04 Accelerator p...

Page 46: ...rt circuit AB12 Intake manifold temperature sensor 5 Normal sensor signal level 0 08 4 85V Connector fitting Wiring harness open short circuit AB13 Exhaust gas temperature sensor 6 Engine harness Norm...

Page 47: ...g the key switch to ON position and shall be OFF after starting engine z If not contact your authorized dealer for checking electrical charging system z This indicator shall be ON when turning the key...

Page 48: ...ontinuous light or blink in various period according to the soot loaded in the DPF For further information see page 3 15 z Depending on the soot s rate engine warning indicator may blink together For...

Page 49: ...e stop z ON Preheat power on automatic glow z START engine start Because the safety switch for start is engaged start the tractor after pressing clutch pedal If the tractor is not in use the ignition...

Page 50: ...If you use the hazard warning lights for a long time it may cause a increase of electrical power consumption Do not use the hazard warning lights for a long time Notice 6 Hazard warning light switch...

Page 51: ...ng terms will define the system components and operational modes System components and operation Definition Diesel Oxidation Catalyst DOC a catalytic converter that reduces emission element such as hy...

Page 52: ...of the tractor z It is very important to read this operator s manual and understand the safe operation of your tractor If you have any questions in the operation of this emission system please contact...

Page 53: ...icator or HEST 3 DPF Inhibition indicator 4 Engine warning indicator z The indicators and its descriptions used in the next page are as below z Depending on the soot s rate the DPF regeneration indica...

Page 54: ...ion mode The soot load in the DPF is 80 100 and DPF is regenerating automatically Work is possible OFF ON Blink 2sec OFF High Exhaust temperature mode The temperature at DPF outlet is being over 300 5...

Page 55: ...f engine is turned off during regeneration mode soot will not be completely burned and may increase fuel consumption KEY OFF during regeneration mode is not recommendable because too short operation w...

Page 56: ...ed mode is activated the DPF inhibited indicator light 4 will be illuminated NOTICE When tractor arrives at a safe regeneration location press the upper side B of the PDF switch for approximately two...

Page 57: ...the DPF switch 3 for approximately two seconds 2 When inhibited mode has been exited the DPF inhibited indicator light 4 will not be illuminated NOTE If the tractor is shut off during the inhibited mo...

Page 58: ...ator on the instrument panel shall be ON 5 If you want to stop the PTO temporarily while operating push the PTO switch to OFF position Before attaching or checking the PTO driven equipment Always plac...

Page 59: ...is used to control engine speed when running on the road z When using the Throttle pedal the throttle lever must be placed on Low speed z An electronic control sensor is attached on this pedal If the...

Page 60: ...the left right pedal firmly z DO NOT press the one side brake pedal while the differential lock is engaged It may cause damage or failure of the axles Caution When driving on the road engage the left...

Page 61: ...reverse pedal HST forward pedal 15 Parking brake lever z Connect brake pedals each other with brake connection plate z Push down the parking brake lever while pressing the brake pedals and check that...

Page 62: ...the HST pedal forward little more And then the HST pedal returns to the neutral position and the cruise drive shall be stopped During the cruise drive DO NOT press the HST reverse pedal to release the...

Page 63: ...nical type Range gear shift lever Middle PTO lever if fitted Differential lock pedal Main gear shift lever 4WD lever Range gear shift lever Middle PTO lever if fitted Differential lock pedal HST type...

Page 64: ...qual speed So It disturbs steering operation and you cannot turn z Take your foot off the pedal to release the differential lock If the traction is equalized the lock is released automatically z If th...

Page 65: ...bance to the driver of the following car Caution ON OFF Range gear shift lever Mechanical Notice Operate range gear shift lever correctly If operated diagonally it may cause a failure M L H Range gear...

Page 66: ...for heavy work In case of working in sandy soil To prevent tractor from spinning in wet land Four wheel drive lever 4WD 2WD 6 Middle PTO lever if fitted z This lever is used to engage disengage the m...

Page 67: ...gs z DO NOT pull or apply external forces to the hose The hose may fail and cause injury z Keep all persons away from the working area If a hose fails mechanisms controlled by fluid power can become h...

Page 68: ...n As the unnecessary force is applied this could damage to the steering system Especially DO NOT operate the steering wheel excessively if the front wheel mired in a ditch the rim could be affected an...

Page 69: ...ely by position control lever operation Generally this mode is used for tiller fertilizer distributor mower rake etc In this case operate the lever as follows 1 Push position control lever forward and...

Page 70: ...turn the down speed control knob clockwise slightly to lock The knob may turn about two revolutions Do not over tighten the knob Warning when pushing when pulling 3 Remote control lever and Quick cou...

Page 71: ...d push forward the lever at floating position After finishing work pull the lever and place it in neutral position z Locking lever shown in the right figure is used to lock the joystick lever Pull fro...

Page 72: ...eering unit 4 Steering cylinder 5 Independent PTO valve 6 Hydraulic lift pump 7 Front outlet valve or Front loader valve optional 8 Remote control valve optional 9 Hydraulic lift control valve 10 Down...

Page 73: ...Independent PTO valve 6 HST filter 7 Oil cooler 8 HST unit 9 Hydraulic lift pump 10 Front outlet valve or Front loader valve optional 11 Remote control valve optional 12 Hydraulic lift control valve 1...

Page 74: ...in OFF position 3 Push throttle lever to the middle position of the full throttle 5 Wait until the cold start aid indicator is OFF about 10 seconds 6 Depress clutch pedal fully and turn key switch to...

Page 75: ...gear shift lever and HST forward reverse pedal in NEUTRAL and PTO switch in OFF 5 Wait until the cold start aid indicator is OFF about 10 seconds 4 Turn key switch to ON and check if the battery charg...

Page 76: ...2 minutes before restarting When the engine is running DO NOT turn the key switch to START position It may cause a failure of the starter motor In the cold weather warm up the engine If using the trac...

Page 77: ...the engine speed and place the key switch on OFF position to stop the engine To stop the engine after finishing heavy work run engine for 5 minutes in low idle rpm If you stop the engine suddenly the...

Page 78: ...t the implement after starting engine 2 Press clutch pedal fully and place all the transmission gear levers main range shuttle lever on suitable position 3 Pressing brake pedals and release parking br...

Page 79: ...pedal down deeper the cruise control drive shall be stopped For HST model there is a switch on the driver s seat to control engine cut off for driver s safety If the operator leaves the driver s seat...

Page 80: ...the HST forward reverse pedal makes it possible to travel forward or in reverse Moving forward reverse neutral and changing speed can be controlled by the HST pedals z The range gear shift lever must...

Page 81: ...stopped Mechanical type 3 Apply parking brake 3 Apply parking brake 1 Release HST forward reverse pedal and press down the brake pedals immediately HST type 2 Pull throttle lever backward to decrease...

Page 82: ...pply parking brake at all times before leaving the tractor Remove ignition key always after stopping engine Mechanical type 1 Release HST forward reverse pedal slowly and pull throttle lever backward...

Page 83: ...ht brake pedals with brake pedal connecting pin before driving if fitted Avoid a sudden start sudden brake and sudden turning DO NOT allow people on the tractor or on other implements DO NOT place the...

Page 84: ...al downward slope reverse 1 gear upward slope forward 1 gear HST type Apply the lowest gear of the range gear lever Caution Turbocharger 7 Handling the Turbocharger if fitted z Before accelerating or...

Page 85: ...n and Maintenance If possible contact your authorized dealer for First 50 hour check 4 3 How to handle new tractor 1 Check points For new tractor the following must be checked once again even though t...

Page 86: ...tween implement and tractor when connecting implement DO NOT change the setting pressure of the relief valve arbitrarily to increase the lift capacity of the 3 point linkage It can cause fatal damage...

Page 87: ...2 502mm 19 4 19 8 in z For lift rod RH turn the handle 4 to the right to shorten the rod If turning it to the left the rod is elongated After adjustment tighten the locking nut 3 Adjustment range 445...

Page 88: ...eference of Implement installation part 19 0 74 A B C Max G H J L N CAT 1 19 3 0 75 683 26 8 12 0 47 39 1 53 35 1 53 22 4 0 88 22 0 86 44 5 1 75 69 2 71 76 2 99 44 1 73 Unit mm unit inch D Min K E Max...

Page 89: ...y z If 3 point linkage is not necessary raise 3 point linkage to maximum height and fix it by turning the down speed control knob or remove it as follow 1 Remove upper link pin 8 and upper link 5 2 De...

Page 90: ...long clothes Also slippers high heel shoes are not suitable Wear the suitable clothes Warning Do not approach the rotating shaft such as PTO shaft or cooling fan especially with loose clothing and lo...

Page 91: ...7 in 0 94 in 0 84 in 0 98 in 0 079 in MID PTO 1 speed gear 15T PTO Engine speed 2000 2545 rpm Rotation direction Counter clockwise When looking at PTO shaft end Shaft dimension Unit inch Specification...

Page 92: ...ing brake and stop the engine Before transporting equipment on public roads make sure you comply with your local traffic regulation Caution Hitch Drawbar Unbraked towable mass 1690kg 3726 lb 1300kg 28...

Page 93: ...d at the rear of the tractor The connections of the 7 pole connector viewed from the rear of the tractor are as follows z ASAE Version Pin No Function 1 Ground Earth 2 Working light 3 Left turn signal...

Page 94: ...h only the front or rear wheels on the scales inclusive of ballasts and with mounted equipments in the raised position Do not exceed the maximum permissible mass above and or the load capacity of the...

Page 95: ...1 6 14 4PR 2 0 200 KPa 28 psi 610 1786 lb 2365kg 5214 lb 2 9 5 24 6PR 2 1 210 KPa 30 psi 1880 3505 lb Optional Tire 1 200 70R16 2 4 240 KPa 35 psi 1340 2954 lb 2508kg 5529 lb 2 320 70R24 1 6 160 KPa 2...

Page 96: ...216 245 N m 159 181 lbf ft z The track widths in the following pages are only for specific wheels 7 14 4PR 11 2 24 8PR and may vary by depending on tire size B A The tractor wheels are very heavy BE C...

Page 97: ...4 24 Front wheel track 7 14 4PR with rim disk W5x14 Unit mm inch 1115 43 9 in 1207 47 5 in Standard track...

Page 98: ...4 25 Rear wheel track 11 2 24 8PR with rim disk W10x24 Unit mm inch 1139 44 9 in N A N A 1167 46 0 in 1215 47 9 in 1215 47 9 in 1321 52 0 in 1091 43 0 in Standard track...

Page 99: ...lity of the vehicle z When working with front end loader the front visibility of the tractor may be worse than unattached vehicle Have to observe people and other vehicles around the tractor z DO NOT...

Page 100: ...4 27 Attaching points for Front end loader z When attaching the front end loader refer to the drawings as below...

Page 101: ...the cast Check all the possible interferences by combinations of the steering and oscillation of the front axle 5 Tighten the locking nuts of the each side 9 Adjusting Steering angle 4WD models z If...

Page 102: ...in 5 Flail Mower Max cutting width 1500 mm 59 in 6 Sickle Bar Max cutting width 1676 mm 66 in 7 Rear mounted Sprayer Max tank capacity 8 Pull type Sprayer Max tank capacity 9 Rotary Tiller Max tilling...

Page 103: ...gear 1 2 3 4 1 2 3 4 1 2 3 4 Forward 1 18 0 74 1 73 1 07 2 24 1 39 2 76 1 72 3 23 2 01 4 71 2 93 6 12 3 80 7 54 4 68 9 89 6 14 14 42 8 95 18 71 11 61 23 07 14 33 Reverse 1 13 0 70 1 64 1 02 2 13 1 32...

Page 104: ...ance z The jacking points for maintenance is depending on serviced parts case by case Do not hesitate to contact your authorized dealer for asking z Do not use the front axle assembly or steering link...

Page 105: ...you notice any abnormal symptoms make sure to carry out the inspection and maintenance work regardless of recommended service intervals in this maintenance chart z Appropriate service intervals vary...

Page 106: ...Air cleaner 5 12 5 18 5 23 9 Battery 5 18 10 Engine belt tension 5 22 11 Valve clearance 5 25 12 Nozzle injection pressure 5 25 13 Hydraulic oil filter 5 7 5 21 14 Transmission oil 5 18 5 24 15 Front...

Page 107: ...intenance chart shows the standard service intervals If you notice any abnormal symptoms make sure to carry out the inspection and maintenance work regardless of recommended service intervals in this...

Page 108: ...leaner 5 12 5 18 5 23 9 Battery 5 18 10 Engine belt tension 5 22 11 Valve clearance 5 25 12 Nozzle injection pressure 5 25 13 Hyd oil filter HST filter 5 7 5 21 14 Transmission oil 5 18 5 24 15 Front...

Page 109: ...W 30 Lubricants Capacity International Standard Recommended products Engine coolant Radiator 5 1 L 1 3U S gals ASTM D5216 Soft water 50 Anti freeze 50 Fuel 28 L 7 4 U S gals ASTM D975 No 2 Ultra low s...

Page 110: ...ng brake Check torque of exhaust manifold bolts Check and adjust V belts and tension Tighten all cooling system hose connections Check torque of safety cab or frame mounting bolts Check torque of fron...

Page 111: ...er 1 Loosen the drain plug and drain water inside of the filter Approx 150cc 9 1 in 2 Tighten the drain plug and bleed the air from the fuel filter See section 5 13 1 Air bleeding from fuel system in...

Page 112: ...er primary element 1 Engine oil z Oil specification and capacity See section 5 3 Lubricants and Capacity or the last page in this manual z Using engine oil Select engine oil depending on the temperatu...

Page 113: ...he right Checking fuel level z Check the fuel gauge and if it s not sufficient fill the fuel tank with fuel If the engine stops after finishing work fill the tank fully As the temperature drops down t...

Page 114: ...ight bulb If necessary replace it by a new one as referring to below Use the bulb of rated capacity In case of using the improper bulb it may cause a failure of electric system Notice Illumination lig...

Page 115: ...ator valve placed downward Do not start the engine or close the hood if the filter element is not assembled Notice z If the dust is not removed by tapping use compressed air less than 500kPa 5bar 72ps...

Page 116: ...ach or change the tire arbitrarily Carry out the work in the tire repair center equipped with a expert and special safety tools When checking tire pressures keep the body away from the valve mechanism...

Page 117: ...s referring to the following table z Especially check the bolts and nuts of the tires before starting engine if necessary tighten them Strength classification 4T 8T 10 9T N m kgf m lbf ft N m kgf m lb...

Page 118: ...osened it shall be increased 3 After adjusting the pedal play tighten the locking nut 4 Check if the brake distance of the left and right brake is same as below Brake pedals Adjuster Locking nut Left...

Page 119: ...2WD position and apply the wheel chock to the front wheels It is necessary for the tractor not to move when the engine starts 4 After loosening bolt 1 in half adjust the height of forward pedal and r...

Page 120: ...pins 4WD model z Front axle pivot 4WD model z Thread or sliding parts on 3 point linkage 5 7 Every 50 hour check Lift rod Top link Grease nipple Grease nipple Grease nipple Stabilizer 2 Cleaning of R...

Page 121: ...aminated oil may reduce the durability of transmission and cause a failure of hydraulic system Clean around oil filling inlet and then open the cap Caution Oil filling inlet oil gauge 5 Battery check...

Page 122: ...re filter In extreme dusty dirty environments the service intervals have to be shorter than normal condition Check z It is recommended to visually inspect the pre fuel filter for contamination z If ne...

Page 123: ...ubricants and Capacity or the last page in this manual z Check any leakage of the engine while running the engine for several minutes at idle rpm z Stop the engine After about 5 10 minutes later check...

Page 124: ...HST filter according to the same procedure of the hydraulic oil filter HST filter Be sure to stop the engine before loosening the oil filter If the filter or oil is very hot it may cause serious burn...

Page 125: ...in if pressed by 50N 11 2 lb z When adjusting the tension 1 Loosen 2 bolts of alternator and insert the bar between crank case and pull the bar to apply tension to the belt 2 With proper tension tight...

Page 126: ...ing z Remove the dust of the evacuator valve and clean the inside of the cover z Assemble the cover with the evacuator valve placed downward Do not start the engine or close the hood if the filter ele...

Page 127: ...ck 1 Changing Front axle oil 4WD z Stop tractor on a level surface and apply parking brake z Clean around oil filling inlet and drain plugs z Remove Both LH and RH drain plugs and oil gauge to drain o...

Page 128: ...a little fuel 4 Assemble new filter 5 Bleed air in fuel system See section 5 13 1 Air bleeding from fuel system in this manual 4 Adjusting Engine valve clearance z Contact your authorized local deale...

Page 129: ...t the radiator with clean water 2 3 times z Apply the overflow tube and add new coolant up to the filler neck Fill up the expansion tank with coolant between LOW and HIGH marks z Capacity refer to the...

Page 130: ...es after filling the anti freeze to mix it with water well Anti freeze z The amount of anti freeze in the engine coolant must be determined on the ambient temperature If the amount of anti freeze in t...

Page 131: ...feed pump Fuel pre filter z After replacing fuel pre filter or fuel filter bleed air in the fuel system 1 Turn key switch ON position 2 DO NOT open fuel lines to bleed air from the system 3 Press dow...

Page 132: ...n fuse Fuse box for chassis If the same function fuse is damaged often contact your authorized dealer for check instead of using the alternatives such as wire or aluminum foil If using the alternative...

Page 133: ...y for engine ECU 60 A z As the main fuses are parts to protect electric system and wirings if damaged check if there is any problem in the electric system Contact your authorized local dealer for chec...

Page 134: ...ase Caution The gas generated from the battery is explosive comply with following instructions Keep cigarettes sparks and flames away from battery Use a flashlight to check battery electrolyte level o...

Page 135: ...and apply parking brake and remove the ignition key before replacing the battery Put on eye protection and globes to protect human body from poisonous sulfuric acid before handling the battery Always...

Page 136: ...electrolyte during the charging 7 Unplug charge cord and remove charger cables 8 Attach battery to the tractor Put on eye protection and globes to protect human body from poisonous sulfuric acid befo...

Page 137: ...and DO NOT smoke while you charge battery How to use jumper cables if the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery follow the instructions as be...

Page 138: ...weak bad ground Improper viscosity of engine oil Air in fuel system Fuel filter clogged Error in engine body Fuel cock closed Charge or replace Tighten the ground Replace the oil with proper viscosit...

Page 139: ...ir Repair Check fuel system Clean or replace Engine oil pressure indicator is ON during operation Lack of engine oil Low viscosity of engine oil Warning light switch error Fault of oil pump Oil filter...

Page 140: ...draulic pump failure Control valve failure Cylinder or cylinder related parts broken Aid oil Tighten the filter or replace seal of connecting part Clean the filter or replace Repair or replace Repair...

Page 141: ...ing failure Relief valve Valve spool clogged Setting pressure too low Check mounted condition of steering unit and column Replace Apply regular torque Adjust RPM or Repair Repair or replace Repair or...

Page 142: ...ion on HST pedal Neutral position of HST pedal is changed HST pedal linkage damaged HST arm bolt loosened Adjust neutral position Replace damaged part Fasten the bolt with adhesive HST power is too lo...

Page 143: ...Check and repair Headlight is not ON Light bulb cut off Fuse blown Replace Check the cause and replace it Horn does not sound Switch failure Abnormal wiring Horn failure Replace Repair Replace Turn si...

Page 144: ...6 1 6 Dimension and Specification 4WD model Unit mm 1091 1374 1115 3401...

Page 145: ...1 Engine speed 1000 2800 rev min 1000 2800 rev min Maximum torque 112 N m 1600 rpm 112 N m 1600 rpm Engine rated power 24 kW 2600 rpm 27 kW 2600 rpm FUEL INJECTION PUMP Type Mechanical PFR Fuel filter...

Page 146: ...kgf 1808 lbf 24 behind lift point 650 kgf 1433 lbf REMOTE CONTROL No of spool Double acting Spring return type optional No of Q coupler N A 2EA 4EA optional F Loader coupler Front outlet valve Joysti...

Page 147: ...bar OTHERS Instrument lights LED Indoor light CAB N A Instrument indicator lights LED Cold start aid Glow plug STD AGRI TIRE Front 7 14 4PR 7 14 4PR Rear 11 2 24 8PR 11 2 24 8PR WHEEL TRACK ADJUSTMEN...

Page 148: ...Manufacturer GS Caltex or S OIL TOTAL Co Ltd Front axle oil 6 5 L 1 7 U S gals API GL4 SAE 80W EPK 80W90 Manufacturer S OIL TOTAL Co Ltd Grease Front axle holder Steering cylinder pin 3 point linkage...

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LS tractor XG3032, User Manual

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