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Longevity ForceCut LP-100, Operating Manual, Page: 2 / 21

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Longevity ForceCut LP-100 Operating Manual Download Page 2

   

LP-40/50/60D & LP-100 Plasma Cutters

 

www.longevity-inc.com

 

 

 

 

 

 

    

 

               

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Table of Contents 

Warranty     ....................................................................1 

Shipping Damage 

....................................................1 

In Warranty Service  ....................................................2 

Out-of-Warranty Service 

........................................2 

Introduction  ................................................................3 

Warning 

................................................................4 

Safety Tips 

................................................................5 

Specifications and Ratings 

........................................6 

Installation 

................................................................7 

Quick-Start Tips for All Machines 

............................7 

Making Machine Connections 

............................8 

Connecting the Power Cord Plug 

............................8 

Connecting Cables to the Machine 

............................9 

Connecting Air Supply to the Machine 

................9 

Assembly of the Plasma Cutter Torch Consumables ....9-13 

Operation 

...............................................................13-14 

Cutting Guideline Table          ………………………...14 

Cutting Methods 

...................................................14-15 

Real Time Arc-Curve Delay  .......................................15-16 

Routine Maintenance  ...................................................16 

Troubleshooting 

...................................................17 

Summary of Contents for ForceCut LP-100

Page 1: ...Operating Manual for Series LP 40 50 60D and LP 70 80 100 Plasma Cutters...

Page 2: ...cations and Ratings 6 Installation 7 Quick Start Tips for All Machines 7 Making Machine Connections 8 Connecting the Power Cord Plug 8 Connecting Cables to the Machine 9 Connecting Air Supply to the M...

Page 3: ...both ways for domestic customers located in the lower 48 states who have units in need of warranty within and only for the first 30 days from the purchase date After the 30 days from the purchase dat...

Page 4: ...authorization code When doing so please provide the following information Order No _________________________________ Serial No _________________________________ Date of Purchase _____________________...

Page 5: ...ries plasma cutters use special safety redundant circuitry with built in auto protection and self adjusting circuitry to keep the machine running at a safe threshold This helps protect the machine fro...

Page 6: ...th applicable safety codes Never touch electrodes wires or circuit components with bare hands Wear dry welding gloves when welding The operator must be insulated from the work piece Smoke and gas can...

Page 7: ...ction to protect your hearing Ensure that machine is grounded through the power cord or on the machine case Never operate the machine in bare feet or on a wet floor Never switch the machine off while...

Page 8: ...e 220v 1Phase 220v 3Phase Current Range A 10 40 10 50 10 60 10 70 20 80 20 100 Rated Output Voltage V 100 100 120 120 125 130 Rated Duty cycle 60 60 60 60 60 60 Efficiency 85 85 85 85 85 85 Power Fact...

Page 9: ...ure you determine the ground which is the green wire with yellow inside Ensure that your air line is connected and that your air pressure setting is correct Pressure that is too high can blow out your...

Page 10: ...ctrical Plug Selection and Wiring which is available on the www longevity inc com website Please note that the green with yellow inside is the ground wire If you are wiring to 220v the other two wires...

Page 11: ...the regulator to the bracket 1 Locate the IN and OUT labeled on the regulator body 2 Cut a section of hose long enough to reach the back of the machine where shown and secure it to the regulator outl...

Page 12: ...Cutter Torch Consumables Depending on your torch we have included numerous pictures of assembly The setup for the Longevity ForeceCut 40 50amp plasma cutter rated torch with the white shield cups is...

Page 13: ...ForceCut Series Plasma Cutters www longevity inc com 11 Setup for the Longevity ForceCut 70 80amp Plasma Cutter Rated torches is as pictured Setup for the Longevity ForceCut 100AMP Plasma Cutter...

Page 14: ...ngevity inc com 12 Setup for the Longevity Pilot Arc Torch as pictured The plasma cutter torch handle is made of fire and heat resistant materials Avoid dropping the torch or striking anything with it...

Page 15: ...rts into place by turning the pink ceramic cup clockwise until it is snug Do not over tighten The torch consumables are now successfully assembled Assembly of Consumables for the LP 70 80 100 This ass...

Page 16: ...h If you are cutting for short periods of time leave the switch on 2 5s to allow a 2 5 second air delay to pass through the torch If you are cutting for long periods of time leave the unit on 5 0S to...

Page 17: ...start on the edge as the arc will pass through quickly Medium material Angle the torch tip to avoid damaging the tip Once the arc passes through the material you may begin cutting normally Thick mater...

Page 18: ...e Maintenance The life of your machine and the quality of the work performed using your machine will be enhanced by practicing periodic routine maintenance At regular intervals clear dust that may acc...

Page 19: ...before and after use and ensure that they are clear of obstructions and that no parts are damaged Replace any worn or damaged consumables before using machine For periods of prolonged non use remove...

Page 20: ...lows air to pass but arc does not start Error LED illuminates Damaged K1170 on top PCB Damaged step up transformer Damaged control board Loose connector wires Damaged rectifier diode Damaged 1KV 102 h...

Page 21: ...ct us at help longevity inc com Longevity Global Inc Toll Free 1 877 LONG INC 1 877 566 4462 Website www longevity inc com Sales sales longevity inc com Customer Service help longevity inc com Dealers...

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