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Multi-track grade crossings (using photocell detection) 

There is an obvious tendency to just add additional photocells to handle additional tracks when you have a multi-track grade 
crossing.  The  problem  with  this  implementation  is  that  the 

Grade  Crossing  Pro/2

  cannot  differentiate  between  two  trains 

traveling  in  opposite  directions  on  different  tracks.  As  such  it  could  easily  get  “confused”  and  not  provide  the  prototypical 
sequencing  (i.e.  the  action  starts  when  the  train  covers  a  far  photocell  and  the  action  stops  when  the  train  clears  the  near 
photocell  on  the  other  side  of  the  crossing).  If  you  will  have  multiple  trains  traveling  through  the  crossing  area  (with  outer 
boundaries defined by the far photocells) at the same time then you must use one 

Grade Crossing Pro/2

 for the first track and a 

Grade  Crossing  Pro/2  Expander 

for  each  additional  track.  See  the  next  section  for  details  on  how  to  connect  the 

Grade 

Crossing Pro/2 Expander(s)

. IF you operate your trains such that only ONE train can possibly go through the crossing area at a 

time then  you  CAN  simply  add additional photocells (part  number PCELL; $2.00 each available from us) for  the additional 
tracks. In this implementation you will wire the additional photocells in series with their counterparts on adjacent tracks. Figure 
16 below illustrates the photocell wiring for a two-track crossing. You MUST go through the photocell sensitivity adjustment 
process on pages 5. Do NOT use more than 3 photocells in series for each sensor input (i.e. 3 tracks) as we cannot guarantee 
reliable operation! 

EN1

EF1

WN1

WF1

EN2

EF2

WN2

WF2

 

 

Figure 16 – Two track crossing using extra photocells 

 

Multi-track grade crossings (using between-the-rail infrared detection) 

There  is  an  obvious  tendency  to  just  add  additional  sensors  to  handle  additional  tracks  when  you  have  a  multi-track  grade 
crossing.  The  problem  with  this  implementation  is  that  the 

Grade  Crossing  Pro/2

  cannot  differentiate  between  two  trains 

traveling  in  opposite  directions  on  different  tracks.  As  such  it  could  easily  get  “confused”  and  not  provide  the  prototypical 
sequencing (i.e. the action starts when the train covers a far sensor and the action stops when the train clears the near sensor on 
the other side of the crossing). If you will have multiple trains traveling through the crossing area (with outer boundaries defined 
by the far sensors), at the same time, then you must use one 

Grade Crossing Pro/2

 for the first track and a 

Grade Crossing 

Pro/2  Expander 

for  each  additional  track.  See  the  next  section  for  details  on  how  to  connect  the 

Grade  Crossing  Pro/2 

Expander(s)

. IF you operate your trains such that only ONE train can possibly go through the crossing area at a time then you 

CAN simply add additional sensor sets (available from us) for the additional tracks. In this implementation you will wire the 
additional sensors the same way you did for their counterparts on the first track (i.e. per Figure 10). For example, the blue wire 
from ALL of the WN detectors will connect to the WN terminal on the 

Grade Crossing Pro/2

.  

 

Multi-track grade crossings (using across-the-rail infrared detection) 

There is an obvious tendency to just space out the IR emitters and detectors such that they span all tracks for a multi-track grade 
crossing.  The  problem  with  this  implementation  is  that  the 

Grade  Crossing  Pro/2

  cannot  differentiate  between  two  trains 

traveling  in  opposite  directions  on  different  tracks.  As  such  it  could  easily  get  “confused”  and  not  provide  the  prototypical 
sequencing (i.e. the action starts when the train covers a far sensor and the action stops when the train clears the near sensor on 
the other side of the crossing). To avoid this situation you will need to use one 

Grade Crossing Pro/2

 for the first track and a 

Grade  Crossing  Pro/2  Expander 

for  each  additional  track.  See  the  next  section  for  details  on  how  to  connect  the 

Grade 

Crossing Pro/2 Expander(s)

.  

 

Summary of Contents for GCP/2

Page 1: ...IR4 if you want to change types The board is also offered without sensors version GCP 2 X for use with other brands of external detectors The infrared detection method has been improved and no longer...

Page 2: ...2 is in sensor setup mode TRUE LAMP2 Signals don t fade on off like modern signals Signals fade on and off like older signals SEN TYPE Sensors are photocells or external current detectors Sensors are...

Page 3: ...required IF the voltage provided to the Grade Crossing Pro 2 is greater than the rating on the bulbs most bulbs are rated at 12V AC or DC but you should check the instructions that come with the sign...

Page 4: ...iring Tomar example NOTE You must check the instructions for your gate motor to determine the maximum voltage that the motor can accept For example Tomar uses Circuitron s Tortoise which has a maximum...

Page 5: ...them this will allow the Grade Crossing Pro 2 to still properly detect a train that has stopped over any photocell with the gap between cars over a photocell EN EF WN WF Figure 6 Photocell wiring Pho...

Page 6: ...the ties and roadbed Figure 8a Figure 8b Using across the rails infrared With this sensor mode and physical arrangement a train is detected when the infrared IR beam is broken by the train The IR comp...

Page 7: ...f the four photocell sensitivity adjustment pots NOTE The four adjustment pots have NO affect when using either infrared sensor mode Do the following after you have connected power see page 9 to the b...

Page 8: ...the SPKR outputs as shown in Figure 13b You can adjust the volume of the bell sound using the potentiometer labeled VOLUME next to the SPKR terminals Figure 13a Location for bell module 8 Figure 13b...

Page 9: ...re flashing ON OFF OFF Rings continuously while signals are flashing ON OFF ON Stops ringing as the train clears but before flashing stops ON ON OFF Only rings while gates are lowering or raising ON O...

Page 10: ...The problem with this implementation is that the Grade Crossing Pro 2 cannot differentiate between two trains traveling in opposite directions on different tracks As such it could easily get confused...

Page 11: ...no train is present then you will probably see one or more of the red sensor LEDs lit up on the Grade Crossing Pro 2 board You may have the IR components sitting too high Make sure they are no higher...

Page 12: ...e 2 If the product has been altered in any way e g soldering to the circuit board 3 If the current or voltage limitations of the product have been exceeded Requests for warranty service must include a...

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