background image

 

IR component wiring 

   
 
 
 

Please  note  that  the  IR  emitter  wiring  is  DIFFERENT 
from the previous generation 

Grade Crossing Pro

!

 

 

 
 
 
Figure  10  illustrates  the  wiring  for 

ONE

  set  of  IR 

components  (shown  for  sensor  location  “WF”). 

REPLICATE  the  same  wiring  for  the  three 
remaining  sensor  inputs!

  Four  68  ohm  ¼  watt 

resistors  (Blue-Gray-Black  color  bands)  are  included 
with  the 

Grade  Crossing  Pro/2

.  When  properly  wired 

the  emitters  will  have  a  very  faint  red  glow.  You  can 
“see”  the  infrared  light  using  your  digital  camera  or 
smartphone camera! 

For safety reasons do NOT point 

the IR emitter directly into your eye or stare at the 
IR  emitter!!! 

The 

Grade  Crossing  Pro/2

  supports  a 

SETUP  mode  which  can  be  used  to  verify  proper 
operation of the sensors. To enable this mode, you must 
have  the  switch  labeled  SETUP  in  the  ON/CLOSED 
position as shown in Figure 7. In this mode the signals 
will not flash. There are four sensor status LEDs; one 

 

68 ohms

1/4 watt

Detector

Blue

wire

Black

wire

Emitter

Black

wire

White

wire

 

 

Figure 10 – IR component wiring  

(WF input shown; replicate for WN, EN and EF inputs respectively)

 

near each of the four photocell sensitivity adjustment pots. 

NOTE: The four adjustment pots have NO affect when using 

either infrared sensor mode! 

Do the following after you have connected power (see page 9) to the board: With nothing over 

or blocking any of the IR components the red sensor status LEDs on the circuit board should all be OFF. Place a piece of 
rolling stock at each detection location, one at a time, and confirm that the associated red sensor status LED turns ON. Don’t 
forget to turn OFF the SETUP switch when finished!

 

 
 

Using an external detector 

Use this sensor mode if you would prefer to use a different type of detector such as an NCE BD20 current sensing detector. 
Any  brand  of  detector  should  work  provided  that  its  output  is  an  open  collector,  “active  low”  polarity,  which  means  that 
when  a  train  is  detected  the  output  is  pulled  to  ground.  When  no  train  is  sensed  the  detector  output  is  an  open  circuit  or 
“floating.”  You will need 3 detection blocks or zones. Figure 11 shows how they would be partitioned. Figure 12 shows how 
simple it is to connect the BD20 block detectors to the 

Grade Crossing Pro/2

NOTE: The four adjustment pots have NO 

affect when using this mode!

 

W          E

WO ow

Crossing 

section

East 

approach

section

West 

approach

section

 

Figure 11 – External detector zone partitioning 

 

 

STOP

 

Summary of Contents for GCP/2

Page 1: ...IR4 if you want to change types The board is also offered without sensors version GCP 2 X for use with other brands of external detectors The infrared detection method has been improved and no longer...

Page 2: ...2 is in sensor setup mode TRUE LAMP2 Signals don t fade on off like modern signals Signals fade on and off like older signals SEN TYPE Sensors are photocells or external current detectors Sensors are...

Page 3: ...required IF the voltage provided to the Grade Crossing Pro 2 is greater than the rating on the bulbs most bulbs are rated at 12V AC or DC but you should check the instructions that come with the sign...

Page 4: ...iring Tomar example NOTE You must check the instructions for your gate motor to determine the maximum voltage that the motor can accept For example Tomar uses Circuitron s Tortoise which has a maximum...

Page 5: ...them this will allow the Grade Crossing Pro 2 to still properly detect a train that has stopped over any photocell with the gap between cars over a photocell EN EF WN WF Figure 6 Photocell wiring Pho...

Page 6: ...the ties and roadbed Figure 8a Figure 8b Using across the rails infrared With this sensor mode and physical arrangement a train is detected when the infrared IR beam is broken by the train The IR comp...

Page 7: ...f the four photocell sensitivity adjustment pots NOTE The four adjustment pots have NO affect when using either infrared sensor mode Do the following after you have connected power see page 9 to the b...

Page 8: ...the SPKR outputs as shown in Figure 13b You can adjust the volume of the bell sound using the potentiometer labeled VOLUME next to the SPKR terminals Figure 13a Location for bell module 8 Figure 13b...

Page 9: ...re flashing ON OFF OFF Rings continuously while signals are flashing ON OFF ON Stops ringing as the train clears but before flashing stops ON ON OFF Only rings while gates are lowering or raising ON O...

Page 10: ...The problem with this implementation is that the Grade Crossing Pro 2 cannot differentiate between two trains traveling in opposite directions on different tracks As such it could easily get confused...

Page 11: ...no train is present then you will probably see one or more of the red sensor LEDs lit up on the Grade Crossing Pro 2 board You may have the IR components sitting too high Make sure they are no higher...

Page 12: ...e 2 If the product has been altered in any way e g soldering to the circuit board 3 If the current or voltage limitations of the product have been exceeded Requests for warranty service must include a...

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