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LOGAIRE FIRES MAUI, Installation And Operating Instructions Manual

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P:\Public\Spec Sheets\MAUI Gas Fire Indtructions.pdf 

 

2

TABLE OF CONTENTS 

TO THE NEW OWNER  

 

 

 

 

 

4 

LOGAIRE MAUI 

 

 

 

 

 

 

5 

 

Safety Instructions 

 

 

 

 

 

5 

 

What To Do If You Smell Gas 

 

 

 

 

5 

 

Lighting Instructions 

 

 

 

 

 

6 

 

To Turn Off Gas Appliance 

 

 

 

 

6 

 

Manufacturer’s Installation & Operation Instructions   

 

7 

OPERATION   

 

 

 

 

 

 

8 

 

Operating Instructions 

 

 

 

 

 

8 

 

Lighting Procedure 

 

 

 

 

 

9 

 

Initial Burning   

 

 

 

 

 

10 

 

Heat Output Adjustment   

 

 

 

 

10 

 

Automatic Convection Air Fan Operation   

 

 

10 

 

Shutdown Procedure 

 

 

 

 

 

10 

SPECIFICATIONS 

 

 

 

 

 

 

11 

 

 

Listings and Code Approvals 

 

 

 

 

11 

 

Logaire Maui Inbuilt/Freestander   

 

 

 

12 

INSTALLATION 

 

 

 

 

 

 

13 

 

General Information 

 

 

 

 

 

13 

Clearance To Combustibles – Freestander   

 

 

14 

Clearance To Combustibles – Inbuilt 

 

 

 

15 

Minimum Fireplace Dimensions 

 

 

 

 

16 

Venting   

 

 

 

 

 

 

17 

Freestander 

 

 

 

 

 

 

17 

Model Inbuilt 

 

 

 

 

 

 

17 

Installation Into Exisitng Woodstove/Solid Fuel Flue System   

17 

Venting Requirements 

 

 

 

 

 

18   

Gas Connection   

 

 

 

 

 

19 

Natural Gas or LPG 

 

 

 

 

 

19 

Fascia And Assembly – Inbuilt 

 

 

 

 

20 

Gas Consumption By Gas Lab New Zealand  

 

 

21 

 

Gas Pressure Test  

 

 

 

 

 

21 

Primary Air Shutter 

 

 

 

 

 

21 

Test For Flue Exhaust Spillage – Freestander 

 

 

22 

Test For Flue Spillage – Inbuilt 

 

 

 

 

23 

Optional Wall Thermostat Installation 

 

 

 

24 

Optional Remote Control   

 

 

 

 

24 

Electrical Grounding Instructions   

 

 

 

24 

Optional Wall Thermostat Installation Diagram 

 

 

25 

Log Set Installation 

 

 

 

 

 

26 

Installation Technical Data 

 

 

 

 

27 

Installation Technical Data 

 

 

 

 

28 

Log Diagram 

 

 

 

 

 

 

29 

LPG Conversion Installation 

 

 

 

 

30 

MAUI ZERO CLEARANCE 

 

 

 

 

 

31 

   

General Description 

 

 

 

 

 

31 

   

Installation Notes & Safety 

 

 

 

 

31 

   

Required Components 

 

 

 

 

 

31 

   

Assembly Instructions 

 

 

 

 

 

32 

   

Optional Fresh Air Supply  

 

 

 

 

33 

   

Gas Supply Line   

 

 

 

 

 

33 

   

Installation of Maui 

 

 

 

 

 

33 

   

Framing  

 

 

 

 

 

 

34 

   

Placement And Finishing   

 

 

 

 

34 

   

Venting   

 

 

 

 

 

 

34 

   

Wiring   

 

 

 

 

 

 

35 

   

Clearance Shell Diagram 16 

 

 

 

 

36 

   

Diagram 17 & 18  

 

 

 

 

 

37 

Summary of Contents for MAUI

Page 1: ...S FOR FUTURE REFERENCE WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal damage or loss of life Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do n...

Page 2: ...nstallation Into Exisitng Woodstove Solid Fuel Flue System 17 Venting Requirements 18 Gas Connection 19 Natural Gas or LPG 19 Fascia And Assembly Inbuilt 20 Gas Consumption By Gas Lab New Zealand 21 Gas Pressure Test 21 Primary Air Shutter 21 Test For Flue Exhaust Spillage Freestander 22 Test For Flue Spillage Inbuilt 23 Optional Wall Thermostat Installation 24 Optional Remote Control 24 Electrica...

Page 3: ...d Placement of Broken Door Glass 42 Fan Maintenance 42 GAS TROUBLE SHOOTING GUIDE 43 Combustion 43 Requirements for Combustion 43 Heat Sources and Temperatures 43 Ignition Temperatures 43 Checking Wire Connections 44 Logaire Gas Stove Wiring Diagram 22 44 Checking Thermopile 45 Pilot Instructions 46 When the Pilot wont stay Lit 47 Adjust of the Piolet Flame 47 Robertshaw Valve Check Millivolt Saft...

Page 4: ...is model has been approved by OMNI test laboratories inc for both safety and efficiency As it also bears our own mark it will provide you with trouble free economy comfort and security for many years to follow To qualify for Logaire s warranty program be sure to fill out the registration form included in the packet and drop it in the mail today Please take a moment now to acquaint yourself with th...

Page 5: ...F YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electrical switch Do not use any phone in your building IMMEDIATELY call your gas supplier from a neighbour s phone Follow your gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn ...

Page 6: ...h red button on spark igniter until pilot lights Continue to hold control knob in for about minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 and 4 If knob does not pop up when released stop immediately and call your service technician or gas supplier If the pilot will not stay lit after several tries turn gas control knob OFF ...

Page 7: ...LPG 2 5kPa INPUT RATING 50MJ h INSTALL USE ONLY IN ACCORDANCE WITH MANUFACTURER S INSTALLATION OPERATION INSTRUCTIONS FOR USE WITH NATURAL GAS AND PROPANE A CONVERSION KIT SUPPLIED BY THE MANUFACTURER SHALL BE USED TO CONVERT THIS APPLIANCE TO THE ALTERNATIVE FUEL GAS FIRED VENTED ROOM HEATER THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES IF ANY IF NOT FOLLOW ANSI Z223 1 CAN 1 B14...

Page 8: ...ctions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Never operate the appliance with the door open 5 Verify that all venting and the venting cap is unobstructed 6 Verify that log placement is correct 7 The unit should never be turned off and on without a minimum of a 60 second wait 8 Once...

Page 9: ... control knob in for about one 1 minute after the pilot is lit Release the knob and it will pop back up Pilot should remain lit If it goes out repeat step 5 through 9 If the knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to off and call your service technician or gas s...

Page 10: ...ve located behind the lower right access door can be used to adjust the heat output and flame height by turning the metal gas knob clockwise for maximum and counter clockwise for minimum see diagram 1 page 8 The minimum and maximum settings are factory set to provide a wide range of heat output and should not be altered AUTOMATIC CONVECTION AIR FAN OPERATION The fan control is located behind the l...

Page 11: ...efore you begin your installation to ensure compliance with local code including the need for permits and follow up inspections If any problems are encountered regarding code approvals or if you wish clarification of any of the instructions contained here contact your local dealer Your stove and venting system should be serviced annually by a qualified service person Do not use this appliance if a...

Page 12: ...P Public Spec Sheets MAUI Gas Fire Indtructions pdf 12 SPECIFICATIONS LOGAIRE MAUI INBUILT LOGAIRE MAUI FREESTANDER ...

Page 13: ...vide adequate clearance around the air openings into the combustion chamber For servicing and proper operation adequate combustion and ventilation air must also be provided The Logaire Maui must be installed on a flat solid continuous surface eg metal concrete This may be the floor or it can be raised up on a platform to enhance its visual impact The Logaire Freestanding Gas Stove can be installed...

Page 14: ...learances Measurements below are minimum distances to combustibles A Side Wall to Unit 75mm B Back Wall to Unit 150mm C Back Wall to Flue Centerline 250mm D Side Wall to Flue Centerline 450mm E Side Wall to Unit 75mm F Side Wall to Flue Centerline 238mm Minimum ceiling height from top of units is 600mm HEARTH SIZE The Logaire Maui needs to be installed on a non combustible surface no smaller than ...

Page 15: ...ces from one type of installation with another in order to achieve closer clearances Measurements below are minimum distances to combustibles A Insert Top to Top Facing 250mm B Insert Top to Mantle 550mm C Insert Side to Sidewall 150mm D Insert Side to Side Facing 75mm E Hearth Extension Side 0mm F Hearth Extension Front G Hearth Height 300mm if 0mm 263mm if 50mm 225mm if 100mm 188mm if 150mm DIAG...

Page 16: ...place dimensions required to be able to install the Logaire gas insert into a factory built or masonry fireplace are shown in diagram 6 below NOTE Do no remove or alter any part of a factory built fireplace except glass doors or a smoke shelf which can be reinstalled if the Logaire gas insert is removed DIAGRAM 6 ...

Page 17: ...B vent chase and liners For altitudes above 2000 ft we recommend that a minumum flue height of 3 7M be used A wind cap is recommended for wind turbulent sites when flue spillage is noted See page 21 MODEL INBUILT The Maui inbuilt must be installed witha B vent flue system as approved for use by Logaire with a liner running the full length of the chimney A minimum flue hight of 3 6m is recommended ...

Page 18: ...e in direction Where change of direction is unavoidable refer to NZS 5261 1996 Standard AG601 1995 Australian gas association standard Where gradient of lateral horizontal runs are required LOGAIRE recommends a minimum angle of 45 with a minimum run of 600 mm height of vertical flue before gradient provided a 1 5 meter vertical run is fitted after any off set Refer to diagram 7 DIAGRAM 7 Any devia...

Page 19: ...port on the control valve between the variable flame control and the control knob and are easily accessible for a test gauge connection Refer to diagram 8 DIAGRAM 8 NATURAL GAS OR LPG The F S and I B gas stoves are available to burn either Natural gas of LPG The burners are specifically manufactured to burn either one Make sure the stove you have purchased is equipped for the proper gas NOTE Durin...

Page 20: ...r the firebox top These are accessible by opening the side panels 4 Attach the fascia top and the top grill panel to the top of the unit using the 2x M6 bolts Ensure that the tabs on either side of the fascia top insert into the slots on the top of the fascia sides 5 Route the power cord through the opening in the bottom of either the left or right side fascia Refer to diagram 9 WARNING Failure to...

Page 21: ...n the gas supply line before the gas control valve and should be checked at the pressure test point The pressure check should be carried out with the unit burning and setting should be with the limits specified on the compliance plate A qualified gas service technician should perform these tests PRIMARY AIR SHUTTER The primary air shutter is located at the end of the mixer tube as shown in diagram...

Page 22: ...es not then leave the unit on for another five minutes and retest as above If the smoke is still not drawn in the draft hood turn the unit off and check for the cause of the lack of draft If necessary seek expert advice For turbulent sites a wind cap may remedy the problem NOTE If the flue is blocked or has a strong reverse flow the thermally actuated safety switch mounted in the draft hood will a...

Page 23: ...ue by placing a smoke match of similar device which gives off smoke in front of the spill tube The spill tube is located on the right side of the unit and is accessed by opening the right panel See diagram 12 The smoke should be drawn into the spill tube if it does not then leave the unit on for another five minutes and retest as above If the smoke is still not drawn into the spill tube turn the u...

Page 24: ...ning the unit On and Off is available Detailed instructions for the optional Remote Control are included with the kit RECOMMENDED MAXIMUM LEAD LENGTH Two Wire when using wall thermostat Millivolt Wire Size Max Length 14 ga 328 meters 16 ga 210 meters 18 ga 131 meters 20 ga 82 meters 22 ga 60 meters ELECTRICAL GROUNDING INSTRUCTIONS WARNING This gas heater is equipped with a three prong grounding p...

Page 25: ...P Public Spec Sheets MAUI Gas Fire Indtructions pdf 25 INSTALLATION DIAGRAM 13 ...

Page 26: ...ld be facing the rear brick panel Push the log so that the rear is flush with the brick panel The log is self centring and should fit easily into place DO NOT FORCE THE LOG INTO PLACE Refer to diagram 14 page 29 3 Place front log the longest log so the rear lower lip slips into the u shaped front log guides The pilot must be visible through the centre bottom of the front log Centre the log from le...

Page 27: ...llowed by local building codes For minimum and maximum supply pressure see the system data table NATURAL GAS OR PROPANE The BGV and BGI gas stoves are available to burn either natural gas or propane The burners are specifically manufactured to burn either one Make sure the stove that you have purchased is equipped for the proper gas Note During and pressure testing of the gas supply piping system ...

Page 28: ...h Supply Pressure NAT LPG Universal Minimum 1 54 kPa 2 49 kPa Maximum 1 99 kPa 2 99 kPa Manifold NAT LPG Pressure 92 to 0 22kPa 1 0 2 74 kPa ORIFICE SIZES AT ALTITUDE Note If altitude is more than 500 above listing on chart use orifice specified at next higher altitude Example 7250 ft use a 3 26 7650 ft use a 3 04 SEA 2000 3000 4000 5000 6000 7000 8000 9000 10 000 LEVEL NG 3 55 3 45 3 45 3 26 3 26...

Page 29: ...P Public Spec Sheets MAUI Gas Fire Indtructions pdf 29 INSTALLATION DIAGRAM 14 ...

Page 30: ... tube from main control valve to mixer chamber remove natural gas injector and replace with LPG gas injector 7 Remove Hi Low control unit from main control valve and replace with LPG conversion control valve 8 Replace burner plate and secure with retaining screws refit spade and fork terminals to control valve 9 Fit LPG main gas conversion pipe to control valve 10 Carefully replace brick set rotat...

Page 31: ...eate a fire hazard WARNING Combustible materials must not extend inside the standoffs of the zero clearance shell Due to high temperatures the zero clearance shell and Maui gas stove should be located out of traffic areas and away from furniture and draperies This zero clearance shell has been tested with Maui Insert gas stove in accordance with applicable sections of CAN 1 2 1 M86 Gas Fired Room ...

Page 32: ...ards the base Fasten the side panels to base but do not install the back screws at this time 4 The back panel consists of a top and bottom piece Attach the top back panel D to the rear side of the bottom back panel J Locate the back panel assembly D J inside the flanges of the base and side panels The standoffs on the back panel assembly must be located to the outside of the zero clearance shell a...

Page 33: ...ble gas line may be used The gas line shall be piped to the lower right side of the zero clearance shell see figure 18 on page 37 For information regarding pressure testing and inlet pressure please refer to your Maui Gas Stove Installation and Operating Instructions INSTALLATION OF MAUI 1 Insert the Maui into the zero clearance shell 2 Slide the 100mm piece of B vent pipe down into the exhaust co...

Page 34: ...to be installed against an exterior wall or chase insulate the exterior walls according to local building codes 5 The vent chase must be built to a minimum of ceiling height at the same width and depth of the framed enclosure PLACEMENT AND FINISHING Place the assembled zero clearance shell into the framed enclosure The front edges on the side sheets must be flush with the finished facing see figur...

Page 35: ...ll as electrical bow and outlet in the lower right hand corner Wire the outlet for 240 volts The power cord for the Maui will be plugged in here NOTE Specifications given in this manual are indicative only Please refer to the installing and operating instructions before installing your Logaire Maui Insert Fire Logaire is always improving their range of products All specifications are subject to ch...

Page 36: ...P Public Spec Sheets MAUI Gas Fire Indtructions pdf 36 MAUI ZERO CLEARANCE DIAGRAM 16 ...

Page 37: ...P Public Spec Sheets MAUI Gas Fire Indtructions pdf 37 MAUI ZERO CLEARANCE DIAGRAM 17 DIAGRAM 18 ...

Page 38: ...P Public Spec Sheets MAUI Gas Fire Indtructions pdf 38 MAUI ZERO CLEARANCE DIAGRAM 19 DIAGRAM 20 ...

Page 39: ... OUTER HEAT SHIELD 3 Fit timber nogs around holes where necessary 4 Assemble OUTER HEAT SHIELD sections together ensuring seams are in line and secure with 3 rivets or self tapping screws Lower OUTER HEAT SHIELD through roof or chimney structure and fit to heater spigot Check height the OUTER HEAT SHIELD penetrates roof or chimney structure When calculating roof penetration height allow for an ext...

Page 40: ...0 Fix TOP FLUE SPACER BRACKET to the flue making sure logs fit snugly inside OUTER HEAT SHIELD or SLIP EXTENSION if used Make sure TOP FLUE SPACER BRACKET fits down heard into the SLIP EXTENSION OUTER HEAT SHIELD 11 Fit GAS COWL into flue pushing down fully onto TOP FLUE SPACER BRACKET NOTE It is the responsibility of the installer to ensure that the installation of this flue kit complies with the...

Page 41: ...d before use and at least annually by a qualified service person to ensure that the flow of combustion and ventilation air is not obstructed PILOT LIGHT Correct pilot flame pattern has two strong blue flames one flowing around the thermopile and igniter electrode and one reaching towards the burner it does not have to be touching the burner Incorrect pilot flame pattern will have small probably ye...

Page 42: ...r REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS While wearing leather gloves or any other gloves suitable for handling glass carefully remove any loose pieces of glass from the doorframe Dispose of all broken glass properly Return the damaged door to your Logaire Dealer for repair or replacement NOTE Glass must be of correct ceramic type Neither the appliance owner nor any other unauthorised person...

Page 43: ...substance fuel to produce large amounts of heat REQUIREMENTS FOR COMBUSTION Fuel Oxygen Heat Ignition temperature HEAT SOURCES AND TEMPERATURES Butane lighter 3200 degrees Stick match 3000 degrees Electric spark blue 1700 degrees Cigarette 600 800 degrees IGNITION TEMPERATURES Natural gas 1100 1200 degrees LP gas 920 1120 degrees ...

Page 44: ...ircuit being tested This is to prevent a backdoor or false readings See diagram 22 3 Place one end of the test meter set at continuity to disconnected lead 4 Put the other lead from test meter to the next connection 5 If continuity is present maintain connection with disconnected lead and proceed to the next connection in line Do this until you find no continuity This locates the bad connection or...

Page 45: ...control valve 2 Attach multi meter set at DC millivolt setting 3 Light the pilot While making this test control knob must be manually pushed in for 30 seconds 4 Make sure the thermopile is engulfed in the pilot flame 5 If the thermopile does not register at least 325 millivolts the thermopile is defective and needs to be replaced See diagram 23 DIAGRAM 23 ...

Page 46: ...ly grounded It grounds to the cabinet by contact Tighten if needed 2 Make sure the electrode wire is connected 3 Make sure electrode wire connections are not close to any metal Spark can jump from wire to the metal 4 Check the gap at the electrode tip to the canopy 1 8 approx adjust if needed 5 Inspect ceramic around electrode for cracks If cracks are present igniter will not work and needs to be ...

Page 47: ...Adjust the flame so that it engulfs a good portion of thermopile exposed through pilot assembly See diagram 25 No adjustment of canopy is needed DIAGRAM 25 If it is necessary to adjust the pilot height locate the pilot adjustment screw under the safety cop on the control valve See diagram 26 Turn counter clockwise to increase pilot flame for maximum flame contact of the thermopile DIAGRAM 26 If th...

Page 48: ...e all wires from operating head except the black EPU wire 2 Set multimeter to OHMS 3 Place black lead of multimeter on TP terminal but not on the connector screw 4 Place red lead of multimeter on TP TH terminal but not on the connector screw The reading should be 9 11 OHMS 10 if not the valve is defective and must be replaced DIAGRAM 27 ...

Page 49: ...e Light burner water column will lower on one side and raise on the other Natural gas reading should be 1 75 on one side of the zero and 1 75 on the other This will give you a 3 50 total change in water column Lp should be 5 5 on one side and 5 5 on the other giving you an 11 00 total water column change These readings can only be obtained by having the adjustable control on high If theses reading...

Page 50: ...uthorised modification or other circumstances beyond Logaire s control If warranty service is needed during the warranty period notify your nearest Authorised Logaire Dealer Provide your name address phone number serial number and model of the stove date of purchase name and address of installer and as much information as possible about the nature of the problem QUALITY ASSURANCE THIS COMPLIANCE H...

Page 51: ...hirty days of installation to Metal Fab Industries Ltd P O Box 58 473 Greenmount Auckland Phone 09 274 8265 Fax 09 274 8472 Date of purchase Serial Number Dealer purchased from Installed by Date of installation Metal Fab Industries Ltd reserves the right to change specifications or design of its product without prior notice ...

Page 52: ...P Public Spec Sheets MAUI Gas Fire Indtructions pdf 52 PLACE STAMP HERE SEND TO Metal Fab Industries P O Box 58 473 GREENMOUNT AUCKLAND Public manufacturing engineering fires fires Logaire maui gasfires ...

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